VERIFICATION MANUAL for MERLIN-DASH (LFD and LRFD Steel) Computer Program for Design and Analysis of Straight Highway Bridge System THE BRIDGE ENGINEERING SOFTWARE AND TECHNOLOGY (BEST) CENTER DEPARTMENT OF CIVIL AND ENVIRONMENTAL ENGINEERING UNIVERSITY OF MARYLAND COLLEGE PARK, MD 20742 November 2006 I. Introduction In order to fully verify the LFD and LRFD versions of MERLIN-DASH (Design, Analysis, and Rating of Straight Highway Bridge System), three examples from “Four LRFD Design Examples of Steel Highway Bridges” published by AISC was adopted. In this publication only one verification problem (Examples 2: Two-Span Continuous Composite I-Girder 90 ft – 90 ft) is listed. Section II – Bridge Information presents the following four subsections, with the information adopted from the AISC publication: 1. Bridge description 2. Bridge cross section, framing plan and elevation 3. AISC LRFD Dead- and live-load moment envelopes & Dead- and live-load shear envelopes 4. AISC LRFD Fatigue-load moment & Fatigue-load shear For verification, graphs and calculations based on MERLIN-DASH and hand calculations are given for both LFD and LRFD. Section III – LRFD Verifications presents 1. LRFD unfactored moments and the graph 2. LRFD factored moments and the graph 3. LRFD unfactored shears and the graph 4. LRFD factored shears and the graph 5. Verification of LRFD code checks Section IV – LFD Verifications presents 1. LFD moments and the graph 2. LFD shears and the graph 3. Verification of LFD code checks Appendix A lists the LRFD output and Appendix B lists the LFD output. 2 II. Bridge Information 1. Bridge description Ref: AISC “Four LRFD Design Examples of Steel Highway Bridges,” U.S. Unit Example: Two-Span Continuous Composite I Girder Specifications: (1) AASHTO Standard Specifications (17th Edition with 2003 Interim) (2) AASHTO LRFD Bridge Design Specifications (2nd Edition 1998 with 2003 Interim) Structural steel: AASHTO M270, Grade 50W, F =50 ksi y Concrete: f Z = 4.0 ksi; modular ratio n=8 c Reinforcing steel: AASHTO M31, Grade 60, F =60 ksi y DC1: Slab = 1.063 K/ft (DL1 for LFD) Concrete Haunch = 0.033 K/ft (DL1 for LFD) Stay-in-place forms = 0.135 K/ft (DL1 for LFD) Detail factor = 1.12 (to match the steel weight) DC2: Barriers = 0.268 K/ft (DL2 for LFD) DW: Wearing surface = 0.213 K/ft (DL2 for LFD) Live load: HL-93 (HS20 for LFD) Design factor: η = 0.95 (default; LRFD only) 3 2. Bridge cross section, framing plan and elevation 4 3. AISC LRFD Dead- and live-load moment envelopes & Dead- and live-load shear envelopes 5 4. AISC LRFD Fatigue-load moment & Fatigue-load shear 6 III. LRFD Verifications 1. LRFD unfactored moments and the graph Span No Increm NoDist from Left DC1 DW DC2 LL+ LL- LL + LL - LL Range tr tr (ft) (k-ft) (k-ft) (k-ft) (k-ft) (k-ft) (k-ft) (k-ft) (k-ft) 1 0 0.00 0 0 0 0 0 0 0 0 1 1 9.00 342.4 53.7 67.6 583.6 -87.4 189 -27 215 1 2 18.00 572.2 90.1 113.4 984.2 -174.7 309 -54 362 1 3 27.00 689.4 109.3 137.6 1214.7 -262.1 383 -81 464 1 4 36.00 694 111.3 140 1310 -349.4 402 -108 510 1 5 45.00 586 96 120.7 1274.3 -436.8 382 -135 517 1 6 54.00 365.4 63.4 79.8 1125.2 -524.1 350 -162 512 1 7 63.00 32.2 13.6 17.1 855.2 -611.5 270 -188 459 1 8 72.00 -413.6 -53.5 -67.3 510.2 -674.8 152 -215 367 1 9 81.00 -971.9 -137.8 -173.4 194 -1064.5 66 -242 308 1 10 90.00 -1642.9 -239.4 -301.2 0 -1633.9 0 -269 269 2 0 90.00 -1642.9 -239.4 -301.2 0 -1633.9 0 -269 269 2 1 99.00 -971.9 -137.8 -173.4 194 -1064.5 66 -242 308 2 2 108.00 -413.6 -53.5 -67.3 510.2 -674.8 152 -215 367 2 3 117.00 32.2 13.6 17.1 855.1 -611.5 270 -188 459 2 4 126.00 365.4 63.4 79.8 1125.2 -524.1 350 -162 512 2 5 135.00 586 96 120.7 1274.3 -436.8 382 -135 517 2 6 144.00 694 111.3 140 1310 -349.4 402 -108 510 2 7 153.00 689.4 109.3 137.6 1214.7 -262.1 383 -81 464 2 8 162.00 572.2 90.1 113.4 984.2 -174.7 309 -54 362 2 9 171.00 342.4 53.7 67.6 583.6 -87.4 189 -27 215 2 10 180.00 0 0 0 0 0 0 0 0 LRFD Unfactored Moment 1500 1000 DC1 500 DW nt 0 DC2 e m Panel LL+ o -500 M Pt LL- -1000 LLtr+ LLtr- -1500 -2000 Distance 7 2. LRFD factored moments and the graph Span No Increm NoDist from Left Service I Service II Strength I Strength II Strength IV Fatig Range (ft) (k-ft) (k-ft) (k-ft) (k-ft) (k-ft) (k-ft) 1 0 0.00 0 0 0 0 0 0 1 1 9.00 1047.3 1222.4 1614.4 1380.9 695.5 161.6 1 2 18.00 1759.9 2055.2 2714.5 2320.9 1163.6 271.8 1 3 27.00 2151 2515.4 3323.5 2837.6 1404.5 347.7 1 4 36.00 2255.3 2648.3 3502 2978 1417.9 382.6 1 5 45.00 2077.1 2459.4 3257.5 2747.8 1204.1 387.6 1 6 54.00 1633.8 1971.3 2620.6 2170.6 762.9 383.9 1 7 63.00 918.1 1174.6 1578.5 1236.5 94.3 344.1 1 8 72.00 -1209.1 -1411.5 -1862.1 -1592.2 -801.5 275.4 1 9 81.00 -2347.7 -2667 -3501.3 -3075.5 -1924.7 231 1 10 90.00 -3817.4 -4307.6 -5648.6 -4995 -3275.3 201.9 2 0 90.00 -3817.4 -4307.6 -5648.6 -4995 -3275.3 201.9 2 1 99.00 -2347.7 -2667 -3501.3 -3075.5 -1924.7 231 2 2 108.00 -1209.1 -1411.5 -1862.2 -1592.2 -801.5 275.4 2 3 117.00 918 1174.6 1578.5 1236.5 94.3 344.1 2 4 126.00 1633.8 1971.3 2620.6 2170.6 762.9 383.9 2 5 135.00 2077 2459.3 3257.5 2747.7 1204.1 387.6 2 6 144.00 2255.3 2648.3 3502 2978 1417.9 382.6 2 7 153.00 2151 2515.4 3323.5 2837.6 1404.4 347.7 2 8 162.00 1759.9 2055.2 2714.5 2320.9 1163.6 271.8 2 9 171.00 1047.3 1222.4 1614.4 1380.9 695.5 161.6 2 10 180.00 0 0 0 0 0 0 LRFD Factored Moment 4000 3000 2000 Service I 1000 Service II t 0 n e Strength I m -1000 1 3 5 7 9 11 13 15 17 19 21 o Strength II M -2000 Strength IV -3000 Fatigue Range -4000 -5000 -6000 Panel Pt 8 3. LRFD unfactored shears and the graph Span No Increm NoDist from Left DC1 DW DC2 LL+ LL- LL + LL - LL Range tr tr (ft) (kip) (kip) (kip) (kip) (kip) (kip) (kip) (kip) 1 0 0.00 44.3 6.9 8.7 102.6 -13.1 39 -4 44 1 1 9.00 31.8 5 6.3 86 -13.5 33 -4 37 1 2 18.00 19.3 3.1 3.9 70.5 -19.1 27 -6 33 1 3 27.00 6.8 1.2 1.5 56.1 -29.9 21 -10 31 1 4 36.00 -5.7 -0.7 -0.9 43.1 -43.3 16 -14 30 1 5 45.00 -18.3 -2.7 -3.3 31.6 -57 12 -19 31 1 6 54.00 -30.8 -4.6 -5.8 21.6 -70.6 7 -25 33 1 7 63.00 -43.3 -6.5 -8.2 13.1 -83.8 5 -31 36 1 8 72.00 -55.8 -8.4 -10.6 7.2 -96.6 3 -36 39 1 9 81.00 -68.3 -10.3 -13 2.8 -108.8 1 -41 42 1 10 90.00 -80.8 -12.2 -15.4 0 -120.3 0 -45 45 2 0 90.00 80.8 12.2 15.4 120.3 0 45 0 45 2 1 99.00 68.3 10.3 13 108.8 -2.8 41 -1 42 2 2 108.00 55.8 8.4 10.6 96.6 -7.2 36 -3 39 2 3 117.00 43.3 6.5 8.2 83.8 -13.1 31 -5 36 2 4 126.00 30.8 4.6 5.8 70.6 -21.6 25 -7 33 2 5 135.00 18.3 2.7 3.3 57 -31.6 19 -12 31 2 6 144.00 5.7 0.7 0.9 43.3 -43.1 14 -16 30 2 7 153.00 -6.8 -1.2 -1.5 29.9 -56.1 10 -21 31 2 8 162.00 -19.3 -3.1 -3.9 19.1 -70.5 6 -27 33 2 9 171.00 -31.8 -5 -6.3 13.5 -86 4 -33 37 2 10 180.00 -44.3 -6.9 -8.7 13.1 -102.6 4 -39 44 LRFD Unfactored Shear 150 100 DC1 50 DW DC2 r a e 0 LL+ h S r- LL- -50 LLtr+ LLtr- -100 -150 Panel Pt 9 4. LRFD factored shears and the graph Span No Increm No Dist from Left Service I Service II Strength I Strength II Strength IV Fatig Range (ft) (kip) (kip) (kip) (kip) (kip) (kip) 1 0 0.00 162.6 193.3 256.2 215.2 89.9 32.7 1 1 9.00 129.1 154.9 205.7 171.2 64.6 28 1 2 18.00 96.7 117.9 156.9 128.7 39.4 24.9 1 3 27.00 65.5 82.4 110.3 87.8 14.1 23.4 1 4 36.00 -50.7 -63.7 -85.2 -67.9 -11.1 22.3 1 5 45.00 -81.2 -98.3 -130.7 -107.9 -36.4 23.1 1 6 54.00 -111.7 -132.8 -176 -147.8 -61.7 24.5 1 7 63.00 -141.7 -166.9 -220.7 -187.2 -86.9 27 1 8 72.00 -171.4 -200.3 -264.6 -226 -112.2 29.3 1 9 81.00 -200.4 -233 -307.5 -264 -137.4 31.4 1 10 90.00 -228.8 -264.9 -349.2 -301 -162.7 33.6 2 0 90.00 228.8 264.9 349.2 301 162.7 33.6 2 1 99.00 200.4 233 307.5 264 137.4 31.4 2 2 108.00 171.4 200.3 264.6 226 112.2 29.3 2 3 117.00 141.7 166.9 220.7 187.2 86.9 27 2 4 126.00 111.7 132.8 176 147.8 61.7 24.5 2 5 135.00 81.2 98.3 130.7 107.9 36.4 23.1 2 6 144.00 50.7 63.7 85.2 67.9 11.1 22.3 2 7 153.00 -65.5 -82.4 -110.3 -87.8 -14.1 23.4 2 8 162.00 -96.7 -117.9 -156.9 -128.7 -39.4 24.9 2 9 171.00 -129.1 -154.9 -205.7 -171.2 -64.6 28 2 10 180.00 -162.6 -193.3 -256.2 -215.2 -89.9 32.7 LRFD Factored Shear 400 300 200 Service I 100 Service II r a Strength I e 0 h Strength II S Panel -100 Strength IV Pt -200 Fatigue Range -300 -400 Panel Pt 10
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