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Corrosion Resistance of Aluminum and Magnesium Alloys: Understanding, Performance, and Testing PDF

744 Pages·2010·6.56 MB·English
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Corrosion Resistance of Aluminum and Magnesium Alloys Understanding, Performance, and Testing Edward Ghali Corrosion Resistance of Aluminum and Magnesium Alloys WILEY SERIES IN CORROSION R. Winston Revie, Series Editor Corrosion Inspectionand Monitoring. Pierre R. Roberge Corrosion Resistance ofAluminum and Magnesium Alloys:Understanding, Performance, and Testing. EdwardGhali Microbiologically Influenced Corrosion. Brenda J. Little andJason S. Lee Corrosion Resistance ofAluminum and magnesium Alloys. Edward Ghali Corrosion Resistance of Aluminum and Magnesium Alloys Understanding, Performance, and Testing Edward Ghali Copyright(cid:2)2010byJohnWiley&Sons,Inc.Allrightsreserved PublishedbyJohnWiley&Sons,Inc.,Hoboken,NewJersey PublishedsimultaneouslyinCanada Nopartofthispublicationmaybereproduced,storedinaretrievalsystem,ortransmittedinanyformorbyanymeans, electronic,mechanical,photocopying,recording,scanning,orotherwise,exceptaspermittedunderSection107or 108ofthe1976UnitedStatesCopyrightAct,withouteitherthepriorwrittenpermissionofthePublisher,or authorizationthroughpaymentoftheappropriateper-copyfeetotheCopyrightClearanceCenter,Inc.,222Rosewood Drive,Danvers,MA01923,978-750-8400,fax978-750-4470,oronthewebatwww.copyright.com.RequeststothePublisher forpermissionshouldbeaddressedtothePermissionsDepartment,JohnWiley&Sons,Inc.,111RiverStreet,Hoboken,NJ 07030,201-748-6011,fax201-748-6008,oronlineathttp://www.wiley.com/go/permission. LimitofLiability/DisclaimerofWarranty:Whilethepublisherandauthorhaveusedtheirbesteffortsinpreparingthis book,theymakenorepresentationsorwarrantieswithrespecttotheaccuracyorcompletenessofthecontentsof thisbookandspecificallydisclaimanyimpliedwarrantiesofmerchantabilityorfitnessforaparticularpurpose. Nowarrantymaybecreatedorextendedbysalesrepresentativesorwrittensalesmaterials. Theadviceandstrategies containedhereinmaynotbesuitableforyoursituation. Youshouldconsultwithaprofessionalwhereappropriate. Neitherthepublishernorauthorshallbeliableforanylossofprofitoranyothercommercialdamages,includingbutnot limitedtospecial,incidental,consequential,orotherdamages. Forgeneralinformationonourotherproductsandservicesorfortechnicalsupport,pleasecontactourCustomerCare DepartmentwithintheUnitedStatesat877-762-2974,outsidetheUnitedStatesat317-572-3993orfax317-572-4002. Wileyalsopublishesitsbooksinavarietyofelectronicformats.Somecontentthatappearsinprintmaynotbe availableinelectronicformats.FormoreinformationaboutWileyproducts,visitourwebsiteatwww.wiley.com. LibraryofCongressCataloging-in-PublicationData: Ghali,Edward. Corrosionresistanceofaluminumandmagnesiumalloys:understanding,performance,and testing/EdwardGhali. p.cm. Includesindex. ISBN978-0-471-71576-4(cloth) 1. Aluminumalloys–Corrosion.2. Magnesiumalloys–Corrosion.3. Corrosionandanti-corrosives. I. Title. TA480.A6G452010 620.108623–dc22 2009014010 PrintedintheUnitedStatesofAmerica 10 9 8 7 6 5 4 3 2 1 I am grateful to my wife, Helen, whose unfailing encouragement and support sustained me through the challenge of writing this book. There are no words that can express my heartfelt gratitude to members of my close happy family, in particular, Rafik and Sonia Ghali and their spouses, Isabelle Coˆt(cid:2)e and Dominique Julien, who encouraged me enormously during the realization of this book. Contents Preface xix 1.6.3. TheoryofMoreConcentrated Solutions 17 Acknowledgments xxi 1.6.4. ElectrolyticConduction 19 1.7. Mobility ofIons 19 1.7.1. LawofAdditivityof Kohlrausch 20 1.7.2. IonTransportNumber Part One Electrochemical Fundamentals orIndex 21 and Active–PassiveCorrosionBehaviors 1.8. Conductance 23 1.9. Potential ofDecomposition 24 1. Fundamentals ofElectrochemical C. The Different Types Corrosion 3 ofElectrodes 24 1.10. Gas Electrodes 24 Overview 3 1.11. Metal–Metal Ion Electrodes 25 1.11.1. AlloyedElectrodes 25 A. Thermodynamic Considerations 1.12. Metal–InsolubleSalt orOxide ofCorrosion 3 Electrodes 26 1.1. Electrolytic Conductance 4 1.12.1. Metal–InsolubleSalt Electrodes 26 1.1.1. FaradayLaws 5 1.12.2. Metal–InsolubleOxide 1.2. TendencytoCorrosion 6 Electrodes 27 1.3. The ElectrochemicalInterface 7 1.13. Electrodes of 1.3.1. ElectricDoubleLayer 8 Oxidation–Reduction 28 1.3.2. EquivalentCircuitoftheElectric DoubleLayer 9 1.14. SelectiveIonElectrodes 29 1.4. Nernst Equation 9 1.14.1. GlassElectrodes 29 1.5. Standard Potentials of 1.14.2. CopperIon-Selective Electrodes 30 Electrodes 12 1.5.1. StandardStatesin D. Electrochemical andCorrosion Solution 12 Cells 31 1.5.2. HydrogenElectrode 13 1.15. ChemicalCells 31 1.5.3. PositiveandNegativeSignsof 1.15.1. ChemicalCellwith Potentials 13 Transport 31 1.5.4. GraphicalPresentation 14 1.15.2. ChemicalCellWithout Transport 33 B. Activity and Conductanceof the 1.16. Concentration Cells 34 Electrolyte 14 1.16.1. ConcentrationCellwith 1.6. Activity ofthe Electrolyte 14 DifferenceofActivity 1.6.1. ConstantandDegree attheElectrodeand ofDissociation 14 Electrolyte 35 1.6.2. Activityand 1.16.2. JunctionPotential 37 Concentration 16 1.17. SolventCorrosionCells 41 vii

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Valuable information on corrosion fundamentals and applications of aluminum and magnesiumAluminum and magnesium alloys are receiving increased attention due to their light weight, abundance, and resistance to corrosion. In particular, when used in automobile manufacturing, these alloys promise reduc
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