Joint Transportation Research Program JTRP FHWA/IN/JTRP-98/1 1 Final Report Controlling Air Content in Concrete That is Being Pumped, A Synthesis Study Charles F. Scholer Jay Grossman August 1998 Indiana Department of Transportation Purdue University 1 Final Report FHW A/IN/JTRP-98/1 A Controlling Air Content in Concrete That is Being Pumped, Synthesis Study by Charles F. Scholer Professor ofCivil Engineering Purdue University West Lafayette, Indiana and Jay Grossman Graduate Research Assistant School ofCivil Engineering Purdue University West Lafayette, Indiana Joint Transportation Research Program ProjectNo: C-36-61N File No: 5-14-14 Prepared in Cooperation with the IndianaDepartment ofTransportation and the U.S. Department ofTransportation Federal Highway Administration The contents ofthis report reflect the views of the authors who are responsible for the facts and the accuracy of the data presented herein. The contents do not necessarily reflect the official views or policies of the Federal Highway Administration and the Indiana Department of Transportation. This report does not constitute a standard, specification or regulation. Purdue University West Lafayette IN 47907 August 1998 Digitized by the Internet Archive in 2011 with funding from LYRASIS members and Sloan Foundation; Indiana Department of Transportation http://www.archive.org/details/controllingaircoOOscho ' : 1. sLepmrtS*. FHWAyiN^TRP-98/'ll ~.-r—: —r a- :.;risz: - I \-.--zrz ~zz: l<izzz r^zz^z. -. E;-tresii Eor -—t_jt ! .r^i i. ?^^oi-ning CharlesF. SenderandJayGrossman -—KiutfOr .i .": .- ~_-iri-<\~arcr.?.iscar-:r_p-t-gnr-. L2S4CivilEngineerxjg r-_:--; :;. h?7.-^::: ~.Z- SpoasariaffAaeacjsime10 l-ii^rjiZ>rarrr_er_: :;*7-irjrxrarcr. ii3i *.zzcr. 100NorthSenateAvenue JS46204 .- li. SapoAesnesicaryVoces PreparedmcooceraccnwiththeIndianaDeyai en: ::"Tr^nico-arcr ir.cF-scerai -iynwyAdmimsnaEcir. 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Zl.>»«" ?«= V-ciassifec T«r«DOTF!"«•.-t»-*i^ Contents 1 Introduction 1 2 Changes in Air Content at Delivery 1 3 Air Losses in the Pump Line 2 3.1 High Pressure Dissolution ofAir Voids 2 3.2 Bursting ofVoids by Vacuum 3 3.3 Impact Force 4 3.4 Controlling Air Loss 4 4 Testing for Air Content 6 5 Conclusion 7 6 Implementation 7 7 Recommended Further Activity 8 1 Introduction Changes in the intentionally entrained air content offresh concrete can occur at a number ofplaces in the pumping process. These locations include as the concrete is initially being loaded into the pump hopper, as it passes through the pump line, and when it exits the line. This synthesis reviews the findings ofrecent research studies which deal with air content change in pumped concrete and summarizes methods ofreducing entrained air loss caused by handling. 2 Changes in Air Content at Delivery Some change ofair content in concrete being delivered to the site and loaded into the pump has been noted. Yazdani (1996) reportsthat, "a small amount ofair appears to mix with the concrete when the concrete first enters the pump due to the pressure present in the pump line." He further notes that: The concrete and the pump should be protected from adverse weather. If pumping has to occur during rain, a method should be implemented to keep excess water from building up in the pump's hopper. This water can increase the concrete air content because the excess water which does not hydrate eventually evaporates and causes airvoids. These air voids are not intentionally entrained, are not in a bubble form, and therefore do not contribute to freeze/thaw durability. Other changes in the air content may take place ifthe delivering trucks must wait a long time to unload. Continuous mixing ofconcrete containing micro-silica or fly ash may shift the void size finer, which an air meter might interpret as a loss ofair content (Hover 1989).