Contributions to Management Science Filip Covic Container Handling in Automated Yard Blocks An Integrative Approach Based on Time Information Contributions to Management Science Moreinformationaboutthisseriesathttp://www.springer.com/series/1505 Filip Covic Container Handling in Automated Yard Blocks An Integrative Approach Based on Time Information 123 FilipCovic InstituteforOperationsResearch, HBSHamburgBusinessSchool UniversityofHamburg Hamburg,Germany ISSN1431-1941 ISSN2197-716X (electronic) ContributionstoManagementScience ISBN978-3-030-05290-4 ISBN978-3-030-05291-1 (eBook) https://doi.org/10.1007/978-3-030-05291-1 LibraryofCongressControlNumber:2018965491 ©SpringerNatureSwitzerlandAG2019 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpartof thematerialisconcerned,specificallytherightsoftranslation,reprinting,reuseofillustrations,recitation, broadcasting,reproductiononmicrofilmsorinanyotherphysicalway,andtransmissionorinformation storageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilarmethodology nowknownorhereafterdeveloped. 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ThisSpringerimprintispublishedbytheregisteredcompanySpringerNatureSwitzerlandAG Theregisteredcompanyaddressis:Gewerbestrasse11,6330Cham,Switzerland Acknowledgements Theresearchinthisdissertationhasbeenconductedover4yearsattheInstitutefor OperationsResearchattheHBSHamburgBusinessSchool,UniversityofHamburg, underthe supervisionof Prof. Dr. WolfgangBrüggemann.While carryingoutmy research overa long time period like this, many people have helped me to realise andfinalise the dissertation.Forthis reason,I wouldlike to thankthe peoplewho haveconstantlysupportedmeovertheyearsandtowhomIamverygrateful. Foremost, I am deeply thankful to my supervisor Prof. Dr. Wolfgang Brügge- mann, head of the Institute for Operations Research. The ideal working and research environment I have enjoyed over the years was undoubtedly a result of hisopenapproachtowardsmyresearchandhissupportiveguidance.Hehasalways encouraged me in my way and helped me to stay focused and motivated. In our discussion,we coveredmanyscientific butalsogeneraltopicsofallsubjectsfrom whichIgainedvaluableinsights.Moreover,Iwouldliketothankmyco-supervisor Prof. Dr. Stefan Voß who has accompanied my academic path since my bachelor thesis and whose workson containerterminaloptimisationI studied intensively.I thankProf.Dr.MalteFliednerforbeingthechairofmydissertationcommittee. Ofcourse,thewonderfulenvironmentattheinstituteisalsoduetomycolleagues Icollaboratedwith,namely,Dr.ClausGwiggner,whomIconsultedaboutmysta- tisticalevaluation,JuliaKrake,CelsoGustavoSikoraandSvenPries.Inparticular,I wouldliketothankDr.MehdiKarimi-NasabwithwhomIcollaboratedintensively on the theoretical part of this work and who introduced me into modelling and decomposition techniques in the last 2 years. During our joint work, we have become close friends. Also, I thank Christine Rodenbeck for proofreading the dissertation.Specialthanksalsotomypredecessorattheinstitute,Dr.NilsKemme, who made his simulation model available to me and providedvaluable advice on practicalcontainerterminalplanningasindustryexpert. Outsidetheuniversity,Iamdeeplyindebtedtomyfamily.MymotherZrinkahas beenthemostencouragingandsupportivepersoninmylife.Withouther,thiswork v vi Acknowledgements couldnothavehappened.Similarly,IthankVeraforbeingmylifecompanioninall thehopesanddoubtsIhaveexperiencedsincewemet. I dedicate this dissertation to my parents who have always given everythingto makemehappy. Contents 1 IntroductiontoContainerHandlingResearch.......................... 1 1.1 Motivation............................................................ 2 1.2 ResearchStatementandGoals....................................... 3 1.3 GeneralOutlineoftheWork......................................... 7 References.................................................................... 10 2 ContainerTerminalEnvironment ........................................ 11 2.1 DescriptionofContainerTerminals................................. 11 2.1.1 GeneralViewonContainerTerminalOperations......... 12 2.1.2 SpecificViewonYardBlockOperations.................. 18 2.2 SystemsofVehicleArrivalManagement ........................... 24 2.2.1 WatersideAreaandVesselCallPattern ................... 25 2.2.2 LandsideAreaandTerminalAppointmentSystem....... 26 2.3 StatementoftheProblemEnvironment............................. 32 References.................................................................... 33 3 ContainerHandlingintheYardArea.................................... 37 3.1 TypesofContainerHandlingintheYardArea ..................... 37 3.1.1 HandoverHandling......................................... 38 3.1.2 Re-handling................................................. 38 3.2 DefinitionofContainerHandlingProblemsintheYardArea ..... 40 3.3 ProblemFormulation................................................. 43 References.................................................................... 46 4 LiteratureReviewonContainerHandlingintheYardArea.......... 47 4.1 ProblemScope........................................................ 59 4.2 AggregationLevel.................................................... 61 4.3 Objective.............................................................. 62 4.4 TimeData............................................................. 63 4.5 IncomingContainersandTimeHorizon............................ 63 4.6 ContainerTypes...................................................... 64 4.7 SchedulingandYardCraneModelling.............................. 65 vii viii Contents 4.8 ModellingandSolutionMethod..................................... 67 4.9 OpenQuestionsfromOtherLiteratureReviews.................... 69 References.................................................................... 69 5 IntegratedContainerHandling........................................... 73 5.1 AssumptionsandAnalysisofStochasticInputData ............... 74 5.1.1 WorkingConditionsandAssumptions .................... 75 5.1.2 InputDataStructureandUncertainty...................... 80 5.2 IntegratedModelforYardBlockOptimisation..................... 85 5.2.1 CoreModelforContainerHandling....................... 85 5.2.2 ModelExtensiontoFullYardBlockOperations.......... 95 5.3 NumericalResultswithCPLEX..................................... 106 5.4 CriticalSynopsisoftheMethodology............................... 109 References.................................................................... 111 6 AlgorithmicAnalysisBasedontheProblemDecomposability........ 113 6.1 ProposedSolutionApproach ........................................ 114 6.1.1 AlgorithmicFoundationandClassification ............... 114 6.1.2 DecompositionScheme .................................... 118 6.1.3 GeneralOutlineoftheRRB................................ 124 6.1.4 ModularRoutinesoftheRRB ............................. 132 6.2 Parametrisation....................................................... 158 6.3 ComputationalStudy................................................. 166 6.3.1 ExperimentalSetup......................................... 166 6.3.2 NumericalResults.......................................... 168 6.3.3 SensitivityAnalysis ........................................ 175 6.3.4 StructuralAnalysisoftheRRB............................ 178 6.4 CriticalSynopsisoftheMethodology............................... 183 Appendix..................................................................... 184 References.................................................................... 193 7 Re-marshallingProblem................................................... 195 7.1 LiteratureReview .................................................... 196 7.2 ProblemPropertiesandClassification............................... 198 7.3 SimulationofaYardBlock.......................................... 204 7.4 OnlineHeuristicApproach .......................................... 206 7.4.1 AlgorithmicFoundation.................................... 206 7.4.2 LinguisticVariables ........................................ 208 7.4.3 LinguisticTerms............................................ 208 7.4.4 BaseVariablesandMapping............................... 209 7.4.5 StackingRestrictions....................................... 213 7.4.6 Rule-BasedAlgorithmicProcedure........................ 213 7.5 PerformanceIndicatorsandExperimentalSetup................... 216 7.6 NumericalResults.................................................... 220 7.6.1 SRMGC..................................................... 222 7.6.2 Multi-RMGC ............................................... 227 Contents ix 7.6.3 BlockLayout................................................ 228 7.7 CriticalSynopsisoftheMethodology............................... 232 Appendix..................................................................... 233 References.................................................................... 240 8 TerminalAppointmentSystem............................................ 243 8.1 LiteratureReview .................................................... 244 8.2 ExperimentalSetup .................................................. 247 8.3 DesignandOperationofTAS ....................................... 250 8.3.1 ParticipationShare(A)..................................... 253 8.3.2 SlotLength(B) ............................................. 260 8.3.3 AnnouncementTime(C)................................... 264 8.3.4 DeviationfromAnnouncedTime(D) ..................... 270 8.4 CriticalSynopsisoftheMethodology............................... 276 References.................................................................... 278 9 InteractionEffectsofYardBlockProperties,Re-marshalling andTAS...................................................................... 281 9.1 ExperimentalSetup .................................................. 282 9.2 NumericalAnalysisofInteractionEffects.......................... 283 9.2.1 AverageBlockOccupancy(A)............................. 286 9.2.2 TransshipmentRate(B).................................... 293 9.3 CriticalSynopsisoftheMethodology............................... 299 References.................................................................... 299 10 ConclusionsandRecommendationsforEfficientContainer Handling..................................................................... 301 10.1 Summary.............................................................. 301 10.2 ResearchAnswers.................................................... 302 10.2.1 Research Answers Concerningthe Problem FormulationandModelling................................ 303 10.2.2 TheoreticalResearchAnswer.............................. 304 10.2.3 Practice-OrientatedResearchAnswers.................... 304 10.3 FutureResearch ...................................................... 307 10.3.1 OutlookfortheProblemFormulationandModelling .... 308 10.3.2 OutlookfortheTheoreticalPart........................... 309 10.3.3 OutlookforthePractice-OrientatedPart .................. 310 References.................................................................... 312