Computerized buckling analysis of shells MECHANICS OF ELASTIC STABILITY Editors: H.H.E. Leipholz and G.lE. Oravas H.H.E. Leipholz, Theory of elasticity. 1974. ISBN 90-286-0193-7 L. Librescu, Elastostatics and kinetics of anisotropic and heterogeneous shell-type structures. 1975. ISBN 90-286-0035-3 C.L. Dym, Stability theory and its application to structural mechanics. 1974. ISBN 90-286-0094-9 K. Huseyin, Nonlinear theory of elastic stability. 1975. ISBN 90-286-0344-1 H.H.E. Leipholz, Direct variational methods and eigenvalue problems in engineering. 1977. ISBN 90-286-0106-6 K. Huseyin, Vibrations and stability of multiple parameter systems. 1978. ISBN 90-286-0136-8 H.H.E. Leipholz, Stability of elastic systems. 1980. ISBN 90-286-0050-7 V.V. Bolotin, Random vibrations of elastic systems. 1984. ISBN 90-247-2981-5 D. Bushnell, Computerized buckling analysis of shells. 1985. ISBN 90-247-3099-6 Computerized buckling analysis of shells by D. Bushnell Lockheed Palo Alto Research Laboratory 3251 Hannover St. Palo Alto, California 94304 USA KLUWER ACADEMIC PUBLISHERS DORDRECHT / BOSTON / LONDON Library of Congress Cataloging in Publication Data Bushnell, D, (David), 1938- Computerized buckling analysis of shells. (Mechanics of elastic stability ; 9) Bibliography: p. 1. Shells (Engineering)--Data processing. 2. Buckling (Mechanics)--Data processing. I. Title. II. Series. TA660.S5B87 1985 624.1'7762 84-27376 ISBN 90-247-3099-6 (this volume) ISBN 90-247-2743-X (series) Published by Kluwer Academic Publishers, P.O. Box 17, 3300 AA Dordrecht, The Netherlands. Kluwer Academic Publishers incorporates the publishing programmes of D. Reidel, Martinus Nijhoff, Dr W. Junk and MTP Press. Sold and distributed in the U.S.A. and Canada by Kluwer Academic Publishers, 101 Philip Drive, Norwell, MA 02061, U.S.A. In all other countries, sold and distributed by Kluwer Academic Publishers Group, P.O. Box 322, 3300 AH Dordrecht, The Netherlands. ISBN-13:978-94-010-8741-4 e-ISBN-13:978-94-009-5063-4 DOl: 10.1007/978-94-009-5063-4 Reprinted 1989 All Rights Reserved © 1989 by Kluwer Academic Publishers No part of the material protected by this copyright notice may be reproduced or utilized in any form or by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system, without written permission from the copyright owner. To my wife, Kay Contents Page Foreword xiii 1. Descriptions of types of instability and classical buckling problems 1 Introduction 1 Summary of the volume 1 Purpose 7 Why do shells buckle? 7 What is buckling? 8 Various types of bifurcation buckling 10 Capsule of recent progress in buckling analysis 12 Asymptotic analysis 12 General nonlinear analysis 12 Axisymmetric structures 13 Simple examples to illustrate various types of buckling 13 Column buckling 13 Pre buckling solution or fundamental equilibrium path 15 Bifurcation buckling 15 Post-bifurcation stability 17 Loss of stability and imperfections 18 Buckling of plates 18 "Classical" buckling of cylindrical and spherical shells 20 Cylindrical shells under axial compression 20 A caution for novice users of computer programs for buckling 23 Stiffened cylinders under axial compression 24 Cylinders under uniform external pressure or torsion 26 Spherical shells under uniform external pressure 27 Spherical caps 28 2. Nonlinear collapse 30 Summary 30 Elastic-plastic-creep collapse of axially compressed monocoque cylinders 30 No-creep 30 Creep included 33 Creep collapse of ring-stiffened cylinder under external hydrostatic pressure 34 Snap-through of very shallow spherical caps 36 vi Straight and curved tubes under bending and external pressure 38 Introduction 38 Long tubes and elbows: A survey of work done 39 Elastic models 39 Bending tests on long elastic-plastic straight pipes and elbows 40 Elastic-plastic piping analysis 40 Axisymmetric model of long pipe or elbow-bending problem 42 Simulation of the pipe-bending problem by thermal loading of a torus 42 Collapse and bifurcation buckling moment of a long straight pipe 43 Collapse of a 90° elastic plastic elbow 45 Collapse and bifurcation buckling due to bending of straight elastic pipes of fmite length 47 Collapse of cylindrical panels and shells with concentrated loads and cutouts 49 Introduction 49 Cylindrical panels and shells with concentrated nOTmalloads 50 Panels 51 Complete cylindrical shells 51 Collapse of axially compressed cylindrical shells with cutouts 53 Rectangular cutouts 53 Circular cutouts 55 Collapse of axially compressed non circular cylinders 57 Axially compressed elliptical cylinder 57 Axially compressed "Pear-shaped" cylinder 59 Axially compressed cylindrical shell with local load path eccentricity 62 3. Bifurcation buckling in which nonuniformity or nonlinearity of the prebuckling state is important 64 Introduction 64 Summary 64 Bifurcation buckling due to edge effects and localized circumferential compression 66 Bifurcation buckling due to edge effects 66 Cylindrical shell under axial compression 66 Externally pressurized spherical caps with edge rings 67 Buckling of shallow and deep spherical caps 71 Buckling due to localized hoop compression 73 Thermal buckling of cylindrical shells 74 Introduction 74 Buckling of cylinder heated halfway along length 75 Buckling of axisymmetric ally heated clamped cylinder 78 Buckling of an internally pressurized rocket fuel tank 83 Local buckling at a field joint in a large rocket payload shroud 84 Bifurcation buckling of spherical shells under meridional tension combined with hoop compression 86 Axial load applied uniformly over latitude with finite radius r I 86 Axial load applied at a point 90 Buckling of internally pressurized vessel heads 92 Introduction 92 Cause and characteristics of nonsymmetric bifurcation buckling 94 Difference in elastic behavior of ellipsoidal and tori spherical heads 95 Elastic bifurcation buckling 96 Elastic-plastic bifurcation buckling 99 Conclusions about bifurcation buckling of internally pressurized heads 107 Bifurcation buckling near the axisymmetric collapse load 109 A summary of examples already described 109 Failure of a water tank 110 vii An attempt to predict elastic-plastic buckling of the large steel water tower including fabrication effects 114 Tank configuration and discretized model 114 Welding 115 Mismatch 119 Cold bending 119 Conclusions 121 4. Effect of boundary conditions and eccentric loading 123 Introduction 123 Summary 126 Effect of boundary conditions on buckling of monocoque shells 127 Cylinders subjected to uniform external hydrostatic pressure 127 Cylinders subjected to uniform axial compression 130 Inextensional buckling 131 Simulation of effects of local plastic flow by appropriate constraint conditions 134 Effect of boundary conditions and loading eccentricity on buckling of axially com- pressed stiffened cylindrical shells 13 8 Boundary conditions 138 Load eccentricity 146 5. Instability of shells of revolution subjected to combined loads and nonsymmetric loads 151 Summary 151 Combined loading 151 Nonsymmetric loading 152 Monocoque cylindrical shells under combined loading 152 Axial compression or bending and internal pressure 152 Torsion and internal pressure 154 Stiffened cylindrical shells under combined loading 157 Buckling of composite cylindrical shells under combined loading 159 Definitions 159 Previous work done 160 Buckling under combined loads 163 Buckling of nonaxisymmetrically loaded shells of revolution 166 Modeling considerations 166 Examples of buckling of nonsymmetrically loaded shells of revolution 167 Thermal buckling of nonsymmetrically heated shells 168 Introduction 168 Anderson and Card tests 170 Simply-supported cylinder heated on an axial strip 173 Parameter study - cylinders heated on axial strips 175 Buckling of conical shells heated on axial strips 176 Conclusions 177 Buckling of nuclear reactor containment vessel due to ground motion during an earthquake 180 6. Buckling of ring-stiffened shells of revolution 182 Introduction 182 Summary 183 Elastic buckling of ring-stiffened cylinders under external hydrostatic pressure 184 Elastic-plastic buckling of ring-stiffened cylinders under external hydrostatic pressure 188 Effects of residual stresses and deformations on plastic buckling of ring-stiffened shells of revolution 192 Review of previous work 192 viii Cold bending 192 Welding 193 Bending and welding 193 Effect of welding on the plastic buckling pressure of an ellipsoid ring-stiffened shell 194 Residual deformations from welding internal v. external rings 196 Effect of cold bending and welding on buckling of ring-stiffened cylinders 198 Cold bending of a flat sheet into a cylindrical shell of infinite length 199 Initial elastic loading 200 Elastic-plastic loading 201 Relaxation 201 Obtaining a value of Ro 202 Simulation of cold bending in BOSOR5 203 Procedure for using BOSOR5 to calculate buckling loads including residual effects due to cold bending and welding 203 Comparisons with tests on cold-bent sheet 204 Buckling of cold bent and welded ring-stiffened cylinder: comparison of test and theory 205 Possible causes of the remaining discrepancy between test and theory 207 Effect on buckling of deformations of the ring cross sections 208 General and local instability 208 Modal interaction 209 Comparisons with tests in which local ring deformations are important 215 Crippling of ring web 215 Wide column ring web "buckling" 215 General instability of ring-stiffened shallow conical shell 219 7. Buckling of prismatic shells and panels 220 Summary 220 Use of a computer code for shells of revolution to predict buckling loads of pris- matic structures 220 Introduction 220 Analysis technique 223 Convergence studies 226 Numerical results 228 Nonuniformly loaded circular cylindrical shells 229 Stress and buckling of elliptic cylinders 229 Cylinders of noncircular cross section under axial compression 232 Bifurcation buckling of axially compressed panels 235 Introduction 235 Numerical results 239 Buckling of axially compressed corrugated and beaded panels 239 Effect of manufacturing method on general and local buckling of a semi- sandwich corrugated panel 242 Modal interaction and imperfection sensitivity of axially compressed prismatic structures 245 Introduction 245 Two types of modal interaction 245 Previous work done 246 Summary of this section 249 Modal interaction in an axially compressed two-flange column 250 The perfect column 250 Buckling with imperfect flanges but straight column.axis 253 Stability of eqUilibrium at the bifurcation load, K b 254 Buckling of columns with imperfect flanges and imperfect axes 256 Modal interaction in axially compressed, eccentrically stiffened panels 256 ix Optimization of imperfect columns and panels in which modal interaction occurs 259 Columns 259 Panels 262 Axially stiffened cylindrical shells 265 Transverse shear deformation effects 270 Laminated composite materials 270 8. Imperfection sensitivity 272 Introduction 272 Summary 272 Asymptotic post-buckling theory - a summary 273 Elastic post-bifurcation analysis 274 Elastic-plastic post-bifurcation analysis 276 Perfect elastic-plastic structures 277 Imperfect elastic-plastic structures 277 Qualitative guidelines for imperfection sensitivity 280 Axially compressed cylindrical shells and panels 282 Brief survey of work done 282 Nonlinear post-buckling behavior of perfect shells 283 Various boundary conditions and nonuniform or nonlinear pre-buckling effects 283 Empirically derived design formulas for monocoque cylinders 284 Design rules for stiffened cylinders 284 Effect of geometric imperfections 285 Governing equations for asymptotic post-buckling approach 287 Karman-Donnell equations 287 Prebuckling analysis 287 Asymptotic analysis 289 Initial post-bifurcation load-deflection curve 291 Imperfection sensitivity 291 Numerical methods used to solve the various boundary-value problems and evaluate b, 5, and ex 292 Governing equations for the nonlinear approach 292 Hutchinson's formulation [340] 293 Arbocz and Babcock's formulation [341] 294 Behavior of perfect cylinders 295 Behavior of imperfect cylinders 296 Axially compressed monocoque cylindrical shells: numerical results 297 Cylinders with sinusoidal axisymmetric imperfections 297 Cylinders with localized imperfections 299 Cylinders with random imperfections (axial compression or external pressure) 300 Cylinders with internal pressure 301 Axially compressed cylindrical panels 304 Axially compressed oval cylinders 306 Axially compressed stiffened and composite cylindrical shells: numerical results 307 Asymptotic post-buckling analysis of axially stiffened cylinders 307 Laminated cylindrical shells made of composite material 314 Calculation of load-carrying capability based on measurements of imperfections 318 Design method for axially compressed cylinders 319 Critical load from wide-column theory 321 Critical load from extended version of Koiter's special theory 321 Design philosophy 322 Numerical results 322 Conclusions 323 Imperfection sensitivity of cylinders under uniform hydrostatic pressure and torsion 326
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