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Computer vision technology in the food and beverage industries PDF

516 Pages·2012·37.818 MB·English
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Computer vision technology in the food and beverage industries © Woodhead Publishing Limited, 2012 Related titles: Robotics and automation in the food industry (ISBN 978-1-84569-801-0) The cost of electronics has significantly reduced in recent years and investment in robotics and automation in the food sector is increasing. These technologies have great potential to improve safety, quality and profitability by optimising process monitoring and control, and reducing manual labour. This book reviews current and emerging robotics and automation technologies and their applications in different industry sectors. Rapid and on-line instrumentation for food quality assurance (ISBN 978-1-85573-674-0) With its high volumes of production, the food industry has an urgent need for instru- mentation that can be used online and which produces rapid measurements. As a result, there has been a wealth of research in this field, which is summarised in this important collection. The first part of the book looks at techniques for the rapid detection of contaminants such as pesticides, veterinary drug residues and foreign bodies. The second part of the book considers methods for identifying ingredients, including additives, and measuring product quality. Food process modelling (ISBN 978-1-85573-565-1) Food process modelling provides an authoritative review of one of the most exciting and influential developments in the food industry. The modelling of food processes allows analysts not only to understand such processes more clearly but also to control them more closely and make predictions about them. Modelling thus aids the search for greater and more consistent food quality. Written by a distinguished international team of experts, F ood process modelling covers both the range of modelling tech- niques and their practical applications across the food chain. Details of these books and a complete list of titles from Woodhead Publishing can be obtained by: • visiting our web site at www.woodheadpublishing.com • contacting Customer Services (e-mail: [email protected]; fax: +44 (0) 1223 832819; tel.: +44 (0) 1223 499140 ext. 130; address: Woodhead Publishing Limited, 80, High Street, Sawston, Cambridge CB22 3HJ, UK) • in North America, contacting our US office (e-mail: usmarketing@woodheadpub- lishing.com; tel.: (215) 928 9112; address: Woodhead Publishing, 1518 Walnut Street, Suite 1100, Philadelphia, PA 19102-3406, USA) If you would like e-versions of our content, please visit our online platform: www. woodheadpublishingonline.com. Please recommend it to your librarian so that everyone in your institution can benefit from the wealth of content on the site. © Woodhead Publishing Limited, 2012 Woodhead Publishing Series in Food Science, Technology and Nutrition: Number 238 Computer vision technology in the food and beverage industries Edited by Da-Wen Sun Oxford Cambridge Philadelphia New Delhi © Woodhead Publishing Limited, 2012 Published by Woodhead Publishing Limited, 80 High Street, Sawston, Cambridge CB22 3HJ, UK www.woodheadpublishing.com www.woodheadpublishingonline.com Woodhead Publishing, 1518 Walnut Street, Suite 1100, Philadelphia, PA 19102-3406, USA Woodhead Publishing India Private Limited, G-2, Vardaan House, 7/28 Ansari Road, Daryaganj, New Delhi – 110002, India www.woodheadpublishingindia.com First published 2012, Woodhead Publishing Limited © Woodhead Publishing Limited, 2012; except Chapter 1 © Elsevier, 2007 and Chapter 17 © Canadian Grain Commission, Government of Canada, 2012 The authors have asserted their moral rights. This book contains information obtained from authentic and highly regarded sources. Reprinted material is quoted with permission, and sources are indicated. Reasonable efforts have been made to publish reliable data and information, but the authors and the publisher cannot assume responsibility for the validity of all materials. Neither the authors nor the publisher, nor anyone else associated with this publication, shall be liable for any loss, damage or liability directly or indirectly caused or alleged to be caused by this book. Neither this book nor any part may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, microfilming and record- ing, or by any information storage or retrieval system, without permission in writing from Woodhead Publishing Limited. The consent of Woodhead Publishing Limited does not extend to copying for general distribution, for promotion, for creating new works, or for resale. Specific permission must be obtained in writing from Woodhead Publishing Limited for such copying. Trademark notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation, without intent to infringe. British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library. Library of Congress Control Number: 2012942829 ISBN 978-0-85709-036-2 (print) ISBN 978-0-85709-577-0 (online) ISSN 2042-8049 Woodhead Publishing Series in Food Science, Technology and Nutrition (print) ISSN 2042-8057 Woodhead Publishing Series in Food Science, Technology and Nutrition (online) The publisher’s policy is to use permanent paper from mills that operate a sustainable for- estry policy, and which has been manufactured from pulp which is processed using acid- free and elemental chlorine-free practices. Furthermore, the publisher ensures that the text paper and cover board used have met acceptable environmental accreditation standards. Typeset by Newgen Publishing and Data Services, India Printed by TJ International Ltd, Padstow, Cornwall, UK © Woodhead Publishing Limited, 2012 Contents Contributor contact details .......................................................................... xi About the editor ............................................................................................ xv Woodhead Publishing Series in Food Science, Technology and Nutrition ................................................................................................ xviii Part I An introduction to computer vision in the food and beverage industries ...................................................... 1 1 Computer vision and infrared techniques for image acquisition in the food and beverage industries .................................................... 3 M. Z. Abdullah, Universiti Sains Malaysia, Malaysia 1.1 Introduction .................................................................................. 3 1.2 The electromagnetic spectrum ..................................................... 5 1.3 Image acquisition systems ........................................................... 7 1.4 Conclusions .................................................................................. 24 1.5 References .................................................................................... 24 1.6 Appendix: nomenclature and abbreviations ................................. 26 2 Hyperspectral and multispectral imaging in the food and beverage industries ............................................................... 27 J. Qin, United States Department of Agriculture, USA 2.1 Introduction .................................................................................. 27 2.2 Spectral image acquisition methods ............................................. 28 2.3 Construction of spectral imaging systems ................................... 30 2.4 Calibration of spectral imaging system s ...................................... 41 2.5 Spectral images and analysis techniques ..................................... 47 2.6 Applications for food and beverage products .............................. 54 2.7 Conclusions .................................................................................. 58 © Woodhead Publishing Limited, 2012 vi Contents 2.8 Further information ...................................................................... 58 2.9 References .................................................................................... 59 3 Tomographic techniques for computer vision in the food and beverage industries ............................................................... 64 M. Z. Abdullah, Universiti Sains Malaysia, Malaysia 3.1 Introduction .................................................................................. 64 3.2 Nuclear tomography ..................................................................... 65 3.3 Electrical impedance .................................................................... 69 3.4 Image reconstruction .................................................................... 86 3.5 Applications ................................................................................. 89 3.6 Conclusions .................................................................................. 93 3.7 References .................................................................................... 93 3.8 Appendix: nomenclature and abbreviations ................................. 95 4 Image processing techniques for computer vision in the food and beverage industries ................................................................. 97 N. A. Valous and D.-W. Sun, University College Dublin, Ireland 4.1 Introduction .................................................................................. 97 4.2 Digital image analysis techniques ................................................ 99 4.3 Classification ................................................................................ 113 4.4 Relevance, impact and trends for the food and beverage industry .......................................................... 119 4.5 Conclusions .................................................................................. 122 4.6 References .................................................................................... 123 Part II Computer vision applications in food and beverage processing operations/technologies ........................................... 131 5 Computer vision in food processing: an overview ............................. 133 R. Lind and A. Murhed, SICK IVP AB, Sweden 5.1 Introduction to computer vision ................................................... 133 5.2 Technology selection ................................................................... 136 5.3 Selection of image analysis methods ........................................... 139 5.4 Application examples ................................................................... 143 5.5 Conclusion ................................................................................... 148 5.6 References .................................................................................... 148 6 Computer vision for automatic sorting in the food industry ................................................................................................. 150 E. R. Davies, Royal Holloway, University of London, UK 6.1 Introduction .................................................................................. 150 6.2 Basic techniques and their application ......................................... 152 6.3 Advanced techniques and their application ................................. 160 6.4 Alternative image modalities ....................................................... 172 © Woodhead Publishing Limited, 2012 Contents vii 6.5 Special real-time hardware for food sorting ................................ 173 6.6 Recent advances in computer vision for food sorting .................. 175 6.7 Future trends ................................................................................ 176 6.8 Conclusion ................................................................................... 177 6.9 Sources of further information and advice ................................... 177 6.10 Acknowledgements ...................................................................... 178 6.11 References .................................................................................... 178 7 Computer vision for foreign body detection and removal in the food industry ............................................................... 181 N. Toyofuku and R. P. Haff, Plant Mycotoxin Research Unit, USDA ARS WRRC, USA 7.1 Introduction .................................................................................. 181 7.2 Optical inspection ........................................................................ 183 7.3 Fundamentals of X-ray inspection ............................................... 188 7.4 X-ray inspection of food products ............................................... 195 7.5 Conclusions .................................................................................. 200 7.6 References .................................................................................... 200 8 Automated cutting in the food industry using computer vision ...................................................................................................... 206 W. D. R. Daley, Georgia Institute of Technology, USA and O. Arif, King Abdullah University of Science and Technology, Saudi Arabia 8.1 Introduction .................................................................................. 206 8.2 Machine vision and computer vision ........................................... 208 8.3 Feature selection, extraction and analysis .................................... 211 8.4 Machine learning algorithms ....................................................... 212 8.5 Application examples: sensing for automated cutting and handling ..................................................................... 213 8.6 Future trends ................................................................................ 228 8.7 Conclusions .................................................................................. 230 8.8 Acknowledgments ........................................................................ 231 8.9 References .................................................................................... 231 9 Image analysis of food microstructure ............................................... 233 J. C. Russ, North Carolina State University, USA 9.1 Introduction .................................................................................. 233 9.2 Quality control applications of digital imaging ........................... 234 9.3 Characterizing the internal structure ............................................ 237 9.4 Volume, surface and length .......................................................... 238 9.5 Number and spatial distribution ................................................... 243 9.6 Surfaces and fractal dimensions ................................................... 249 9.7 Conclusions .................................................................................. 250 9.8 References .................................................................................... 251 © Woodhead Publishing Limited, 2012 viii Contents Part III Current and future applications of computer vision for quality control and processing of particular products .......... 253 10 Computer vision in the fresh and processed meat industries ........... 255 P. Jackman and D.-W. Sun, University College Dublin, Ireland 10.1 Introduction .................................................................................. 255 10.2 Meat image features ..................................................................... 256 10.3 Application and implementation .................................................. 260 10.4 Application and implementation for lamb, pork and other processed meats ................................................... 269 10.5 Future trends ................................................................................ 271 10.6 Conclusions .................................................................................. 271 10.7 References .................................................................................... 272 11 Real-time ultrasound (RTU) imaging methods for quality control of meats ................................................................ 277 S. R. Silva, CECAV, University of Trás-os-Montes e Alto Douro, Portugal and V. P. Cadavez, CIMO, ESA, Instituto Politécnico de Bragança, Portugal 11.1 Introduction .................................................................................. 277 11.2 Historical background on ultrasound use for carcass composition and meat traits evaluation ........................................ 278 11.3 Basic ultrasound imaging principles ............................................ 282 11.4 Applications of real-time ultrasound (RTU) to predict carcass composition and meat traits in large animals .................. 285 11.5 Applications of RTU to predict carcass composition and meat traits in small animals and fish ............................................ 293 11.6 Using real-time ultrasonography to predict intramuscular fat (IMF) in vivo ........................................................................... 303 11.7 Optimization of production system and market carcass characteristics .................................................................. 310 11.8 The future for RTU imaging in the meat industry ....................... 313 11.9 Conclusion ................................................................................... 314 11.10 References .................................................................................... 315 12 Computer vision in the poultry industry ............................................ 330 K. Chao, Henry A. Wallace Beltsville Agricultural Research Center, USA, B. Park, Richard B. Russell Research Center, USA and M. S. Kim, Henry A. Wallace Beltsville Agricultural Research Center, USA 12.1 Introduction .................................................................................. 330 12.2 Poultry processing applications ................................................... 331 12.3 Development of spectral imaging for poultry inspection ............ 333 12.4 Case studies for online line-scan poultry safety inspection ......... 336 12.5 Future trends ................................................................................ 350 © Woodhead Publishing Limited, 2012 Contents ix 12.6 Conclusions .................................................................................. 350 12.7 References .................................................................................... 351 13 Computer vision in the fish industry .................................................. 352 J. R. Mathiassen, E. Misimi, S. O. Østvik and I. G. Aursand, Department of Processing Technology, SINTEF Fisheries and Aquaculture, Norway 13.1 Introduction .................................................................................. 352 13.2 The need for computer vision in the fish industry ....................... 353 13.3 Automated sorting and grading .................................................... 354 13.4 Automated processing .................................................................. 360 13.5 Process understanding and optimization ...................................... 367 13.6 Challenges in applying computer vision in the fish industry ....... 373 13.7 Future trends ................................................................................ 374 13.8 Further information ...................................................................... 375 13.9 Conclusions .................................................................................. 376 13.10 References .................................................................................... 376 14 Fruit, vegetable and nut quality evaluation and control using computer vision .......................................................................... 379 J. Blasco, IVIA – Instituto Valenciano de Investigaciones Agrarias, Centro de Agroingeniería, Spain, N. Aleixos, I3BH, Universitat Politècnica de València, Spain and S. Cubero and D. Lorente, IVIA – Instituto Valenciano de Investigaciones Agrarias, Centro de Agroingeniería, Spain 14.1 Introduction .................................................................................. 379 14.2 Basics of machine vision systems for fruit, vegetable and nut quality evaluation and control ........................ 381 14.3 Applications of computer vision in the inspection of external features ....................................................................... 386 14.4 Real-time automatic inspection systems ...................................... 388 14.5 Future trends ................................................................................ 392 14.6 Conclusions .................................................................................. 394 14.7 Sources of further information ..................................................... 395 14.8 Acknowledgements ...................................................................... 396 14.9 References .................................................................................... 396 15 Grain quality evaluation by computer vision .................................... 400 D. S. Jayas and C. B. Singh, University of Manitoba, Canada 15.1 Introduction .................................................................................. 400 15.2 Colour imaging ............................................................................ 402 15.3 Hyperspectral imaging ................................................................. 406 15.4 X-ray imaging .............................................................................. 411 15.5 Thermal imaging .......................................................................... 415 15.6 Conclusions .................................................................................. 418 © Woodhead Publishing Limited, 2012 x Contents 15.7 Acknowledgements ...................................................................... 418 15.8 References .................................................................................... 419 16 Computer vision in the bakery industry ............................................ 422 C.-J. Du, University of Warwick, UK, Q. Cheng, University of Reading, UK, and D.-W. Sun, University College Dublin, Ireland 16.1 Introduction .................................................................................. 422 16.2 Computer vision applications for analysing bread ....................... 423 16.3 Computer vision applications for analysing muffins ................... 432 16.4 Computer vision applications for analysing biscuits ................... 436 16.5 Computer vision applications for analysing pizza bases ............. 439 16.6 Computer vision applications for analysing other bakery products ................................................................... 444 16.7 Future trends and further information .......................................... 445 16.8 Conclusions .................................................................................. 446 16.9 References .................................................................................... 447 17 Development of multispectral imaging systems for quality evaluation of cereal grains and grain products ................................. 451 M. A. Shahin, D. W. Hatcher and S. J. Symons, Canadian Grain Commission, Canada 17.1 Introduction .................................................................................. 452 17.2 Hyperspectral imaging ................................................................. 456 17.3 Detection of mildew damage in wheat ......................................... 459 17.4 Detection of fusarium damage in wheat ...................................... 461 17.5 Sprout damage in wheat ............................................................... 465 17.6 Determination of green immature kernels in cereal grains .......... 469 17.7 Effect of mildew on the quality of end-products ......................... 471 17.8 Development of multispectral imaging systems .......................... 473 17.9 Conclusions .................................................................................. 477 17.10 Acknowledgements ...................................................................... 478 17.11 References .................................................................................... 478 Index ....................................................................................................... 483 © Woodhead Publishing Limited, 2012

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