Comp-AC User's Manual ACS 140 AC Drives for Speed Control of /2

98 Pages·2000·1.08 MB·English

Comp-AC User’s Manual
ACS 140 AC Drives for
Speed Control of
1/ to 3 Hp (0.37 to 2.2 kW)
2
AC Induction Motors

ACS 140 AC Drives for Speed
Control of AC Induction Motors
User’s Manual
ACS140U-US-04
3AUA489002B4591R0101Rev.D
Effective:8/1/00
Supersedes:10/25/99
©2000ABBAutomationInc.

Safety
Warning!OnlyacompetentelectricianshouldinstalltheACS140.
Warning!Dangerousvoltagesarepresentwheninputpowersupplyisconnected.
Waitatleast5minutesafterdisconnectingthesupplybeforeremovingthecover.Measure
thevoltageattheDCterminals(U ,U )beforeservicingtheunit(seeG).
c+ c-
Warning!Evenwhenthemotorisstoppedtherearedangerousvoltagespresentat
PowerCircuitterminalsU1,V1,W1(L,N)andU2,V2,W2andU ,U .
c+ c-
Warning!EvenwhentheACS140ispowereddown,dangerousexternalvoltages
maybepresentatrelayterminalsDO1A,DO1B,DO2A,DO2B.
Warning!TheACS140isnotafieldrepairableunit.Neverattempttorepairabroken
unit;contactyourAuthorizedServiceCenterforreplacement.
Warning!TheACS140canstartupautomaticallyafteraninputvoltageinterruptionif
programmedforAutomaticRestartafterPowerOutage.
Warning!WhenthecontrolterminalsoftwoormoreACS100/140/400unitsare
connectedinparallel,theauxiliaryvoltageforthesecontrolconnectionsmustbetakenfrom
asinglesourcewhichcaneitherbeoneoftheunitsoranexternalsupply.
Warning!Alteringtheparametersettingsordeviceconfigurationswillaffectthe
functionandperformanceoftheACS140.Checkthatthesechangesdonotcauseanyrisk
topersonsorproperty.
Warning!ThereareseveralautomaticresetfunctionsintheACS140.Ifselected,
theyresettheunitandresumeoperationafterafault.Thesefunctionsshouldnotbe
selectedifotherequipmentisnotcompatiblewiththiskindofoperation,ordangerous
situationsmaycausepersonnelinjury.
Warning!Theheatsinkmayreachahightemperature(seeR).
Note!Formoretechnicalinformation,contactthefactoryoryourlocalABBSales
Representative.
ACS140User’sManual i
ii ACS140User’sManual
Table of Contents
Safety.................................................................................. i
Installation......................................................................... 1
Reference Sections.......................................................... 2
EnvironmentalLimits...................................................................... 2
Dimensions in(mm)....................................................................... 2
InstallingtheACS140.................................................................... 3
RemovingtheCover....................................................................... 6
AttachingaWarningSticker........................................................... 6
CableConnections......................................................................... 6
TerminalInterface.......................................................................... 7
TypeDesignationLabelandCodeKey.......................................... 8
FloatingNetwork............................................................................ 8
Motor.............................................................................................. 8
ControlTerminals........................................................................... 9
ConnectionExamples.................................................................. 10
ReplacingtheCover..................................................................... 10
PowerOn..................................................................................... 11
ProtectionFeatures...................................................................... 11
MotorOverloadProtection........................................................... 12
Loadabilityof ACS 140................................................................. 12
TypeSeriesandTechnicalData.................................................. 13
ProductConformity....................................................................... 18
EnvironmentalInformation........................................................... 18
Programming.................................................................. 19
Control Panel.................................................................... 19
ControlModes.............................................................................. 19
Output Display.............................................................................. 20
MenuStructure............................................................................. 20
SettingParameterValue.............................................................. 20
MenuFunctions............................................................................ 21
DiagnosticDisplays...................................................................... 21
ResettingtheDrivefrom theControlPanel.................................. 22
ACS 140 Basic Parameters.............................................. 23
Application Macros........................................................... 27
ApplicationMacroFactory(0)....................................................... 28
ApplicationMacroFactory(1)....................................................... 29
ACS140User’sManual iii
ApplicationMacroABB Standard................................................. 30
ApplicationMacro3-wire.............................................................. 31
ApplicationMacroAlternate.......................................................... 32
ApplicationMacroMotorPotentiometer....................................... 33
ApplicationMacroHand-Auto..................................................... 34
ApplicationMacroPIDControl..................................................... 35
ApplicationMacroPremagnetize.................................................. 36
ACS 140 Complete Parameter List .................................. 37
Group99:Start-upData............................................................... 42
Group01:OperatingData............................................................ 43
Group10:CommandInputs......................................................... 45
Group11:ReferenceSelect......................................................... 47
Group12:ConstantSpeeds......................................................... 50
Group13:AnalogInputs............................................................... 51
Group14:RelayOutputs.............................................................. 52
Group15:AnalogOutput.............................................................. 53
Group16:System Controls.......................................................... 54
Group20:Limits........................................................................... 55
Group21:Start/Stop..................................................................... 56
Group22:Accel/Decel.................................................................. 58
Group25:CriticalFreq................................................................. 59
Group26:MotorControl............................................................... 60
Group30:FaultFunctions............................................................ 61
Group31:Automatic Reset.......................................................... 64
Group32:Supervision.................................................................. 65
Group33:Information................................................................... 67
Group40:PIDControl.................................................................. 68
Group52:SerialCommunication................................................. 74
Diagnostics....................................................................... 75
General......................................................................................... 75
Alarm andFaultdisplays.............................................................. 75
FaultResetting............................................................................. 75
ACS 140 EMC Instructions ............................................ 79
APPENDIX A.................................................................... 85
LocalControlvs.RemoteControl................................................. 85
LocalControl................................................................................ 85
RemoteControl............................................................................ 86
InternalSignalConnectionsfortheMacros.................................. 87
iv ACS140User’sManual
Installation
Studythismanualcarefullybeforeproceeding.Failuretoobservethewarningsand
instructionsgivenmaycauseamalfunctionorpersonalhazard.
1
CHECKtheenvironment. SeeA
2 INSTALLtheACS140. SeeB,C
3 REMOVEthecover. SeeD
4 ATTACHawarningstickerinthe SeeE
languageofyourchoice.
5
IDENTIFYpowerandcontrolterminals. SeeF,G,K
6 CHECKvoltagesupply. SeeH,I
7 CHECKthemotor. SeeJ
8 CHECKtheDIPswitch. SeeK,L
9 CONNECTpowerterminals. SeeF,G
10
CONNECTcontrolwires. SeeG,K,L
11 REPLACEthecover. SeeM
12 TURNthepoweron. SeeN
ACS140User’sManual 1
Reference Sections
A Environmental Limits
• Ambientoperatingtemperature32-104(cid:176) F(0-40(cid:176)C),0-86(cid:176) F(0-30(cid:176)C)iff =
sw
16kHz
• Max.ambienttemperature122(cid:176) F(50(cid:176)C)ifP andI deratedto80%andf =4kHz
N 2 sw
• Installationaltitude0-3300ft.(0-1000m)ifP andI 100%.
N 2
• Installationaltitude0-6600ft.(0-2000m)ifP andI derated1%every330ft.(100
N 2
m)above3300ft.(1000m).
• Relativehumiditylessthan95%(non-condensing)
• Storagetemperature-40-158(cid:176) F(-40(cid:176)C-70(cid:176)C)
• TransporttemperatureF-40-158(cid:176) F(-40(cid:176)C-70(cid:176)C)
TheACS140shouldbeinstalledincleananddryair,freefromdrippingwater,corrosive
materialsandelectricallyconductivedust(pollutiondegree2).Theinstallationroommustbe
lockedortool-openable.
B Dimensions in (mm)
2.28”(58) (d2) d1
321
hhh
d1+d2
3.15”(80)
8)
6
(
8”
6
2.
Frame 200VSeries Weight(kg)
Size
IP20 h1 h2 h3 d1 (d2) d1+d2 1~ 3~
A 4.96(126)5.35(136)5.75(146)4.60(117) 1.25(32) 5.87(149)1.98(0.9) 1.76(0.8)
B 4.96(126)5.35(136)5.75(146)4.60(117) 1.72(69) 7.32(186)2.65(1.2) 2.43(1.1)
C 7.80(198)8.19(208)8.58(218)4.60(117) 2.05(52) 6.65(169)3.53(1.6) 3.31(1.5)
D 8.86(225)9.25(235)9.65(245)4.88(124) 2.05(52) 6.93(176)4.19(1.9) 3.97(1.8)
H 4.96(126)5.35(136)5.75(146)4.68(119) 0 4.68(119)1.76(0.8) -
400VSeries
A 4.96(126)5.35(136)5.75(146)4.60(117) 1.25(32) 5.87(149) - 1.76(0.8)
B 4.96(126)5.35(136)5.75(146)4.60(117) 1.72(69) 7.32(186) - 2.43(1.1)
C 7.80(198)8.19(208)8.58(218)4.60(117) 2.05(52) 6.65(169) - 3.31(1.5)
D 8.86(225)9.25(235)9.65(245)4.88(124) 2.05(52) 6.93(176) - 3.97(1.8)
H 4.96(126)5.35(136)5.75(146)4.68(119) 0 4.68(119) - 1.54(0.7)
2 ACS140User’sManual