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Caraen dR epair ofS hoMpa chines Care and Repair of Shop Machines A Complete Guide to Setup, Troubleshooting, and Maintenance John White The Taunton Press © Text 200©2b yJ ohnW hite Photogr©ap2h 0s0 2b yT he TauntPorne sIsn,c . Illustrat2i0o0nb2s yT he TauntPorne sIsn,c . Allr ighrtess erved. The TauntPorne sIsn,c 6.3,S outMha inS trePeOt, B ox5 506, NewtowCnT, 06470-5506 e-maitlp:@ taunton.com DistribbuytP eudb lisGhreorusWp e st COVERD ESIGLNy:n nPeh illips INTERIDOERS IGMNa:r yM cKeon LAYOURTo:s alViaec caro ILLUSTRAMTaORr:iF oe rro PHOTOGRAPHSEcRo:tP th illips LIBRAORFYC ONGRESCSA TLAOGING-IN-PUBLDIACTAAT:I ON WhiteJ,o hn( JohWni lson1)9,4 9- Caraen dr epaoifsr h ompa chin:e scao mplegtuei dteos etup, troubleshoaontdmi anign,t ena/nJ coeh Wn hite. p.c m. E-Book ISBN: 978-1-60085-579-5 1. Machine-sphroapc ti2.cT eo.o ls--Maintaenndra enpcaeiI r.Ti. t le. TJ116.0W 4782 002 670.42'3--dc21 20002003444 CaaRnreodeSpf M ha aoicprh ines Thef ollowmianngu facturerasp/pneaamreiisnn g ® ® ® ® ® aret rademaBrikess:e mey,Ce oroBll ock,sC raftsm,aD neWALT,D reme,l ® � TM, TM, TM, ® ® DriCot,eE mersoTno oClo m my FennerF enneDrr ivesF reud,G eneral ® R ® ® TM, MfgC o.L tdL.e,n ox,M akit,aM ilwauk,eP eanason,iR cadiSoh ack ™ � TM, ™ ® RockieWro odworkaindH ardware, ScotcShe-aBrrs,iS ttea rre,St utnhill TM, R ® ® MachineryT opCot,eW oodcra,fa tndW oodworkSeurp'psl Iyn,c . ABYOOUSUTAR F ETY Workinwgo odi si nherendtalnyg eroUussi.nh ga ndo rp owetro oilmsp ropeorrl y ignorsianfge ptrya cticcaenls e atdo p ermaneinntj uorrye vedn eatDho.n 'ttr tyo perfoorpme ratiyoounl se aranb ouhte r(eo erl sewheurnel)ey sosu 'creer tatihnea yr e saffeo yro uI.fs omethaibnogu atn o peratdiooens nf'eter li ghdto,n 'dtoi tL.o okf or anothweary W.e wanyto ut oe njotyh ec rafstop, l eakseee spa feftoyr emoisnyt o ur mindw henevyeoru 'irnet hes hop. Printientd h eU niteSdt atoefsA merica 10 9 8 7 6 5 4 3 2 Tom yIJ arewnhetons c,o umreea vgweehnde n my aSjJireaxtciemoeyand bsei dl ities Acknloewd gments wanse vaeg ro od stsuoInd eevnhtea,rad m astaesrt eaa c,eh xecrept I fomry f taheJro,hW nh itweh,ow aasq uimeats tienmr a nfyi eMludcsh. ofw haItk noew,s pecialmlayc haiybnc,oe aurmfteor mt haeu thoofr s PoSpcuiPlaeorMnp ecucelaha rn ics and whow roitnet h 1e49 0asn 'd5 0s. Onlnyo wa,s t rIy b etcoo amw er imtyesrlef c,a Ina ppretchieaaitbrei li­ tibeost ahsc rtasfmaennwd r iters. Fine Closteohr o meIw ,a nttot hatnhkee d itaonrds auotfh ors Woodworking magazainntdeh e ed itaotTra usn ton fbooro kptsah teiire nce, encouragaenmeded nitt,go uriidaaln ce. Contents Introduction 3 Chapter 1 - Tune-Up and Maintenance Tools4 5 Tools Accompanying Your Machine 6 The Basic Kit 9 Commercial Jigs and Setup Aids 12 Making Your Own Setup Jigs 14 Other Useful Tools and Materials Chapter 2 - The .Jointer 16 16 Anatomy 19 Setting Up the Machine 20 Removing Tables for Maintenance 25 Gib Tune-Up 26 Adjusting Tables for Flatness 36 Fence Alignment 36 Setting and Replacing Knives 48 Testing the Machine Chapter 3 - The Table Saw 52 52 Table-Saw Types 56 How the Saws Work 57 Tuning Up the Table Saw 59 Choosing the Right Blade 61 Assembling the Right Tools 63 Cleaninagn d Lubricating 64 Checkintgh eS aw'sD riveL ine 67 Checkintgh eS aw'sO riginSaelt tings 72 Checkinfgo rA rbor-FlanRguen out 73 Alignitnhge B ladea nd Miter-GaugSel ot 78 Alignitnhge R ipF ence 83 TuningU p theB lade-1iSlett tings 86 Checkintgh eM iteGra uge Chapter4 The ThicknessP laner aa - 88 Anatomy 94 Troubleshooting 98 Setupa nd Maintenance 101 TableA djustments 103 TuningU p theC utterhead 105 Sharpeninagn d InstallBilnagd es 111 Alignitnhge T ablew itht heC utterhead 112 Infeeadn d OutfeedR olleArd justments Chapter5 The DrilPlr ess 120 - 120 Anatomy 124 Troubleshooting 125 Checkintgh eM achine'Bsa sicS etup 128 TuningU p a DriPlrle ss Chapter6 The Bandsaw 136 - 137 Anatomy 141 Troubleshooting 148 SetU p,T hen TuneU p 150 SettinUgp a Bandsaw 160 TuningU p a Bandsaw Chapter7 The RouterT able 164 - 164 Anatomy 166 Troubeslhooting 167 TuninUgp a RouteTra ble 169 Makinga MetaTla ble Frame 170 Makinga Wood TableF rame 174 Adjustitnhge F ence Chapter8 The MiterS aw 178 - 179 Anatomy 181 Troubleshooting 181 SettinUgp a MiteSra w 184 TuningU p a MiteSra w Sources 198 Index 200 2

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Care and Repair of Shop Machines A Complete Guide to Setup, Troubleshooting, and Maintenance PDF

212 Pages·2002·10.809 MB·English
by  John White
#Technology #Mechanical Engineering
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Caraen dR epair ofS hoMpa chines Care and Repair of Shop Machines A Complete Guide to Setup, Troubleshooting, and Maintenance John White The Taunton Press © Text 200©2b yJ ohnW hite Photogr©ap2h 0s0 2b yT he TauntPorne sIsn,c . Illustrat2i0o0nb2s yT he TauntPorne sIsn,c . Allr ighrtess erved. The TauntPorne sIsn,c 6.3,S outMha inS trePeOt, B ox5 506, NewtowCnT, 06470-5506 e-maitlp:@ taunton.com DistribbuytP eudb lisGhreorusWp e st COVERD ESIGLNy:n nPeh illips INTERIDOERS IGMNa:r yM cKeon LAYOURTo:s alViaec caro ILLUSTRAMTaORr:iF oe rro PHOTOGRAPHSEcRo:tP th illips LIBRAORFYC ONGRESCSA TLAOGING-IN-PUBLDIACTAAT:I ON WhiteJ,o hn( JohWni lson1)9,4 9- Caraen dr epaoifsr h ompa chin:e scao mplegtuei dteos etup, troubleshoaontdmi anign,t ena/nJ coeh Wn hite. p.c m. E-Book ISBN: 978-1-60085-579-5 1. Machine-sphroapc ti2.cT eo.o ls--Maintaenndra enpcaeiI r.Ti. t le. TJ116.0W 4782 002 670.42'3--dc21 20002003444 CaaRnreodeSpf M ha aoicprh ines Thef ollowmianngu facturerasp/pneaamreiisnn g ® ® ® ® ® aret rademaBrikess:e mey,Ce oroBll ock,sC raftsm,aD neWALT,D reme,l ® � TM, TM, TM, ® ® DriCot,eE mersoTno oClo m my FennerF enneDrr ivesF reud,G eneral ® R ® ® TM, MfgC o.L tdL.e,n ox,M akit,aM ilwauk,eP eanason,iR cadiSoh ack ™ � TM, ™ ® RockieWro odworkaindH ardware, ScotcShe-aBrrs,iS ttea rre,St utnhill TM, R ® ® MachineryT opCot,eW oodcra,fa tndW oodworkSeurp'psl Iyn,c . ABYOOUSUTAR F ETY Workinwgo odi si nherendtalnyg eroUussi.nh ga ndo rp owetro oilmsp ropeorrl y ignorsianfge ptrya cticcaenls e atdo p ermaneinntj uorrye vedn eatDho.n 'ttr tyo perfoorpme ratiyoounl se aranb ouhte r(eo erl sewheurnel)ey sosu 'creer tatihnea yr e saffeo yro uI.fs omethaibnogu atn o peratdiooens nf'eter li ghdto,n 'dtoi tL.o okf or anothweary W.e wanyto ut oe njotyh ec rafstop, l eakseee spa feftoyr emoisnyt o ur mindw henevyeoru 'irnet hes hop. Printientd h eU niteSdt atoefsA merica 10 9 8 7 6 5 4 3 2 Tom yIJ arewnhetons c,o umreea vgweehnde n my aSjJireaxtciemoeyand bsei dl ities Acknloewd gments wanse vaeg ro od stsuoInd eevnhtea,rad m astaesrt eaa c,eh xecrept I fomry f taheJro,hW nh itweh,ow aasq uimeats tienmr a nfyi eMludcsh. ofw haItk noew,s pecialmlayc haiybnc,oe aurmfteor mt haeu thoofr s PoSpcuiPlaeorMnp ecucelaha rn ics and whow roitnet h 1e49 0asn 'd5 0s. Onlnyo wa,s t rIy b etcoo amw er imtyesrlef c,a Ina ppretchieaaitbrei li­ tibeost ahsc rtasfmaennwd r iters. Fine Closteohr o meIw ,a nttot hatnhkee d itaonrds auotfh ors Woodworking magazainntdeh e ed itaotTra usn ton fbooro kptsah teiire nce, encouragaenmeded nitt,go uriidaaln ce. Contents Introduction 3 Chapter 1 - Tune-Up and Maintenance Tools4 5 Tools Accompanying Your Machine 6 The Basic Kit 9 Commercial Jigs and Setup Aids 12 Making Your Own Setup Jigs 14 Other Useful Tools and Materials Chapter 2 - The .Jointer 16 16 Anatomy 19 Setting Up the Machine 20 Removing Tables for Maintenance 25 Gib Tune-Up 26 Adjusting Tables for Flatness 36 Fence Alignment 36 Setting and Replacing Knives 48 Testing the Machine Chapter 3 - The Table Saw 52 52 Table-Saw Types 56 How the Saws Work 57 Tuning Up the Table Saw 59 Choosing the Right Blade 61 Assembling the Right Tools 63 Cleaninagn d Lubricating 64 Checkintgh eS aw'sD riveL ine 67 Checkintgh eS aw'sO riginSaelt tings 72 Checkinfgo rA rbor-FlanRguen out 73 Alignitnhge B ladea nd Miter-GaugSel ot 78 Alignitnhge R ipF ence 83 TuningU p theB lade-1iSlett tings 86 Checkintgh eM iteGra uge Chapter4 The ThicknessP laner aa - 88 Anatomy 94 Troubleshooting 98 Setupa nd Maintenance 101 TableA djustments 103 TuningU p theC utterhead 105 Sharpeninagn d InstallBilnagd es 111 Alignitnhge T ablew itht heC utterhead 112 Infeeadn d OutfeedR olleArd justments Chapter5 The DrilPlr ess 120 - 120 Anatomy 124 Troubleshooting 125 Checkintgh eM achine'Bsa sicS etup 128 TuningU p a DriPlrle ss Chapter6 The Bandsaw 136 - 137 Anatomy 141 Troubleshooting 148 SetU p,T hen TuneU p 150 SettinUgp a Bandsaw 160 TuningU p a Bandsaw Chapter7 The RouterT able 164 - 164 Anatomy 166 Troubeslhooting 167 TuninUgp a RouteTra ble 169 Makinga MetaTla ble Frame 170 Makinga Wood TableF rame 174 Adjustitnhge F ence Chapter8 The MiterS aw 178 - 179 Anatomy 181 Troubleshooting 181 SettinUgp a MiteSra w 184 TuningU p a MiteSra w Sources 198 Index 200 2

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