BS EN BRITISH STANDARD 1015-3:1999 Incorporating Amendment No. 1 Methods of test for mortar for masonry — Part 3: Determination of consistence of fresh mortar (by flow table) The European Standard EN1015-3:1999, with the incorporation of amendment A1:2004 has the status of a BritishStandard ICS 91.100.10 (cid:1)(cid:2)(cid:3)(cid:4)(cid:2)(cid:5)(cid:6)(cid:7)(cid:1)(cid:8)(cid:3)(cid:9)(cid:7)(cid:10)(cid:11)(cid:2)(cid:12)(cid:10)(cid:3)(cid:13)(cid:14)(cid:7)(cid:3)(cid:5)(cid:15)(cid:16)(cid:17)(cid:7)(cid:14)(cid:14)(cid:7)(cid:2)(cid:1)(cid:3)(cid:15)(cid:18)(cid:4)(cid:15)(cid:5)(cid:10)(cid:3)(cid:19)(cid:14)(cid:3)(cid:5)(cid:15)(cid:16)(cid:17)(cid:7)(cid:10)(cid:10)(cid:15)(cid:20)(cid:3)(cid:13)(cid:6)(cid:3)(cid:4)(cid:2)(cid:5)(cid:6)(cid:16)(cid:7)(cid:8)(cid:11)(cid:10)(cid:3)(cid:21)(cid:19)(cid:9) BS EN 1015-3:1999 National foreword This British Standard is the official English language version of EN1015-3:1999, including amendment A1:2004. It is included in a package of standards, related to mortar for masonry, declared by CEN/TC125. The package of standards will supersede BS4551-1:1998, which will be withdrawn on 30September2000 if all the European Standards included in the package are available. The UK participation in its preparation was entrusted by Technical Committee B/519, Masonry and associated testing, to SubcommitteeB/519/2, Mortar, which has the responsibility to: — aid enquirers to understand the text; — present to the responsible European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; — monitor related international and European developments and promulgate them in the UK. A list of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of BritishStandards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, the EN title page, pages 2 to 7 and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. This British Standard, having been prepared under the direction of the Sector Committee for Building and Civil Engineering, was Amendments issued since publication published under the authority of the Standards Committee Amd. No. Date Comments and comes into effect on 15June 1999 15419 17 November 2004 Correction to 8th paragraph of Annex A © BSI 17 November 2004 ISBN 0 580 30746 8 EUROPEAN STANDARD EN 1015-3 NORME EUROPÉENNE February 1999 + A1 EUROPÄISCHE NORM March 2004 ICS 91.100.10 English version Methods of test for mortar for masonry — Part 3: Determination of consistence of fresh mortar (by flow table) (includes amendment A1:2004) Méthodes d’essai des mortiers pour Prüfverfahren für Mörtel für Mauerwerk — maçonnerie — Teil 3: Bestimmung der Konsistenz von Partie 3: Détermination de la consistance du Frischmörtel (mit Ausbreittisch) mortier frais (à la table à secousses) (enthält Änderung A1:2004) (inclut l’amendement A1:2004) This European Standard was approved by CEN on 4 September 1998; amendment A1 was approved by CEN on 2 January 2004. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. CEN European Committee for Standardization Comité Européen de Normalisation Europäisches Komitee für Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels © 1999 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1015-3:1999 + A1:2004 E EN 1015-3:1999 Foreword Contents This European Standard has been prepared by Page Technical Committee CEN/TC125, Masonry, the Foreword 2 Secretariat of which is held by BSI. Introduction 3 This European Standard shall be given the status of 1 Scope 3 a national standard, either by publication of an 2 Normative references 3 identical text or by endorsement, at the latest by August1999, and conflicting national standards 3 Principle 3 shall be withdrawn at the latest by December2001. 4 Apparatus 3 According to the CEN/CENELEC Internal 5 Sampling, preparation and storage of Regulations, the national standards organizations test samples 4 of the following countries are bound to implement 6 Procedure 4 this European Standard: Austria, Belgium, Czech 7 Calculation and expression of results 4 Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, 8 Test report 5 Netherlands, Norway, Portugal, Spain, Sweden, Annex A (normative) Details of flow table 6 Switzerland and the United Kingdom. Annex B (informative) Bibliography 6 Foreword to amendment A1 This document (EN 1015-3:1999/A1:2004) has been prepared by Technical Committee CEN/TC 125, Masonry, the Secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2004, and conflicting national standards shall be withdrawn at the latest by September 2004. According to the CEN/CENELEC Internal Regulations, the national Standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom. 2 © BSI 17 November 2004 EN 1015-3:1999 Introduction Fresh mortar is brought to a defined level of consistence as measured using the flow table prior to the assessment of those properties which are used to characterize it. Consistence is a measure of the fluidity and/or wetness of the fresh mortar and gives a measure of the deformability of the fresh mortar when subjected to a certain type of stress. The consistence however is not directly associated with the manner in which the fresh mortar handles when used by a craftsman. Normally there will be a linear correlation between flow value, measured in accordance with this test method, and the plunger penetration value measured in accordance with EN1015-4, for the same type of mortar with increasing water content, but the slope will differ with different types of mortars. 1 Scope This European Standard specifies a method for determining the consistence of freshly mixed mortars (inthe following briefly referred to as fresh mortars) including those containing mineral binders and both normal weight and lightweight aggregates, which is by means of the flow value. 2 Normative references This European Standard incorporates by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the publication referred to applies. prEN998-1, Specification for mortar for masonry — Part1: Rendering and plastering mortar with inorganic binding agents. prEN998-2, Specification for mortar for masonry — Part2: Masonry mortar. EN1015-2, Methods of test for mortar for masonry — Part2: Sampling of mortars and preparation of test mortars. 3 Principle The flow value is measured by the mean diameter of a test sample of the fresh mortar which has been placed on a defined flow table disc by means of a defined mould, and given a number of vertical impacts by raising the flow table and allowing it to fall freely through a given height. 4 Apparatus 4.1 A flow table, as described in Annex A, consisting of the following main parts: — stand; — rigid table plate and disc; — horizontal shaft and lifting cam; — lifting spindle. 4.2 A truncated conical mould, made of stainless steel or brass,60mm±0,5mm in height and with internal diameter of100mm±0,5mm at the bottom and70mm±0,5mm at the top. The inside surface and the edges of the mould are smooth. The planes containing the top and bottom edges are at right angles to its axis. The minimum thickness of the mould wall is2,0mm. 4.3 A tamper, consisting of a rigid, non-absorptive rod of circular cross-section, approximately40mm in diameter and approximately200mm long. The tamping face is flat and at right angles to the length of the tamper. The mass of the tamper is0,250kg±0,015kg. 4.4 Calipers, capable of measuring diameters up to300mm with an accuracy of1mm. 4.5 Trowel. 4.6 Palette knife. 3 © BSI 17 November 2004 EN 1015-3:1999 5 Sampling, preparation and storage of test samples The fresh mortar for this test shall have a minimum volume of1,5l and shall be obtained by reduction of the bulk test sample (see EN1015-2) using a sample divider or by quartering. Ready to use mortars (factory-made wet mortars which are retarded), and pre-batched air-lime/sand wet mortars when not gauged with hydraulic binders, shall be tested within their specified workable life. Mortars that are made from dry constituents and water shall be mixed in accordance with EN1015-2unless otherwise specified. The length of the mixing period shall be measured from the moment all the constituents are introduced into the mixer. Before testing, the batch shall be gently stirred by hand using a trowel or palette knife in5–10seconds to counteract any false setting etc., but without any additional mixing of the batch. Any deviation from the mixing procedure shall be noted. Two test samples shall be tested. 6 Procedure Before each test, wipe the disc and the inner surface and edges of the mould (4.2) clean with a damp cloth, let it dry and lightly lubricate the surfaces with very low viscosity non-resin mineral oil. If the table has not been used within the last24h, operate it for ten revolutions before use. Place the mould centrally on the disc of the flow table(4.1) and introduce the mortar in two layers, each layer being compacted by at least10short strokes of the tamper (4.3) to ensure uniform filling of the mould. During filling, hold the mould firmly on the disc, using one hand. Skim off the excess mortar with a palette knife and wipe the free area of disc clean and dry, being especially careful to remove any water from around the bottom edge of the mould. After approximately15s, slowly raise the mould vertically and spread out the mortar on the disc by jolting the flow table15times at a constant frequency of approximately one per second. Measure the diameter of the mortar in two directions at right angles to one another using calipers (4.4). State the results in mm to the nearest mm. 7 Calculation and expression of results Calculate the mean value of the two measurements. This mean value is the flow value for the test sample. If the individual flow values from the two test samples deviate from their mean value by less than10%, use this mean value as the flow value of the mortar. If the two individual flow values deviate from their mean value by more than10%, repeat the test using further mortar from the reduced bulk test sample (seeClause5) and if the results deviate from the mean value by less than10 % use the mean value from the repeat test as the flow value of the mortar. If the results differ by more than10 % consider the measurements unsatisfactory and take fresh test samples from the bulk test sample or laboratory prepared mortar and repeat the test. 4 © BSI 17 November 2004 EN 1015-3:1999 8 Test report The test report shall include the following information: a) the number, title and date of issue of this European Standard; b) the place, date and time of taking the bulk test sample;1) NOTE This is the sample taken from the bulk supply that is to be used for all of the tests in EN1015 c) the method used for taking the bulk test sample (if known) and the name of the organization thattookit; d) the type, origin and designation of the mortar by reference to the relevant part of prEN998; e) preparation (mixing, casting) and storage (curing) conditions; f) the date and time of preparing test samples for test (i.e. date and time of any mixing, casting, moulding, or demoulding procedure, if appropriate); g) the date and time of testing; h) test results (individual measurements and the flow values in mm for each test sample); i) remarks, if any. 1) This information is contained on the certificate of sampling (see EN 1015-2). 5 © BSI 17 November 2004 EN 1015-3:1999 Annex A (normative) Details of flow table Details of the flow table defined in this European Standard are shown in Figure 1. The stand for the flow table shall be made of steel or cast iron. The flow table shall be mounted without any other support directly on a horizontal, non-sprung and non-plastic, stable base. NOTE1 A concrete pedestal with a mass of more than25kg is suitable. The horizontal shaft with the mounted lifting cam when turned at a constant velocity shall raise the lifting spindle and the flow table by10mm/s±0,2mm/s. The lifting cam shall be an even steady rising spiral constructed such that it will resume permanent contact with the lifting spindle from120° after the impact has occurred and through the following240° rotation up to the next impact. The vertical lifting spindle shall be fastened at top in the middle of a rigid table plate. Both of these shall be made of steel or cast iron. The lifting spindle shall be stabilised by bearings spaced minimum60mm vertical in the stand, the bearings having a tolerance in diameter of0,05mm to0,1mm. NOTE2 The contact faces of the lower end of the lifting spindle and of the lifting cam should be constructed to ensure long term performance. A rotatable roller in the lower end of the lifting spindle is suitable. The edge of the lifting cam and the lower end of the lifting spindle may alternatively be hardened to a Brinell hardness of500kg/mm2. The rigid table plate shall carry a disc 300mm±1mm in diameter and4mm±0,1mm in thickness centrally attached to the supporting table plate by means of suitable fixing devices uniformly spaced along the periphery of the disc. The disc shall be made of a material resistant to corrosion by mortar and with a smooth surface of maximum0,005mm coarseness, the surface cleaned and lightly lubricated with very low viscosity non-resin mineral oil prior to testing. The upper surface of the disc shall have engraved a circle of100mm diameter and0,5mm deep to facilitate centring of the mould. The disc shall be kept horizontal during the test. The total mass (M) of the movable parts of the table, i.e. lifting spindle, rigid table and circular disc, shall be4,2 M 4,5kg. k k The flow table shall not be constructed in any way which inhibits its rotation, however the manufacturing precision of the movable parts of the flow table shall be such that the rotation is restricted to less than onerevolution per15jolts. The lifting spindle shall fall without hindrance. It shall be kept clean and lightly coated with very low viscosity non-resin mineral oil. At the lowest point, the lifting cam shall clear the end of the lifting spindle such that the boss of the table plate firmly strikes the counter boss of the table stand. The boss and the counter-boss shall have contact on the total circular ring, both kept free of any adhering dust or moisture (water, oil etc.). NOTE3 A45° slope with a width of1mm at the inner diameter of the counter-boss, and an enlargement of the diameter of the upper bearing of1mm with a depth of3mm is suitable. Annex B (informative) Bibliography The following informative reference is made in this standard: EN1015-4, Methods of test for mortar for masonry — Part4: Determination of consistence of fresh mortars (by plunger penetration). 6 © BSI 17 November 2004 EN 1015-3:1999 Ø 300 ± 1 Ø 100 Ø 70 4 C 1 ± 0,2 10 60 ±4 0, ±5 0,1 0 1 5 3 1 5 0, ± 2 6 0 2 1 1 7 C 150 ± 10 A 7 A Key 1 Stand 5 Disc 2 Horizontal shaft 6 Rigid table plate 3 Lifting spindle 7 Lifting cam 4 Truncated conical mould Figure 1 — Flow table 7 © BSI 17 November 2004 BS EN 1015-3:1999 BSI — British Standards Institution BSI is the independent national body responsible for preparing BritishStandards. It presents the UK view on standards in Europe and at the international level. It is incorporated by Royal Charter. Revisions BritishStandards are updated by amendment or revision. Users of BritishStandards should make sure that they possess the latest amendments or editions. 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