The Complete Guide to PlUMbing Updated 5th Edition Faucets & Fixtures • PEX • Tubs & Toilets • Water Heaters Troubleshooting & Repair • Much More MINNEAPOLIS, MINNESOtA www.creativepub.com 001-049_28830.indd 1 7/26/12 11:34 AM 001-049_28830.indd 1 7/26/12 11:34 AM Job:07-28830 Title:CPi-TheC C Gt t oP P lumbing5 5 thE E dn (Text) (Ray) #175 Dtp:225 Page:1 Contents 6 The Complete Guide to Plumbing Introduction 7 16 8 The Home Plumbing System 8 Shutting Off the Water 12 Plumbing Fixtures 15 Toilets 16 Kitchen Faucets 22 22 32 Kitchen Drains & Traps 28 Dishwashers 32 Food Disposers 36 Water Heaters 42 Bathroom Faucets 54 Shower Kits 62 54 Custom Shower Bases 70 Alcove Bathtubs 78 3-Piece Tub Surrounds 86 Sliding Tub Doors 90 Jetted Tub 94 Bidets 102 42 102 Water Softeners 106 Hot Water Dispenser 110 Icemaker 114 Pot Filler 120 Reverse-Osmosis Water Filters 122 120 128 Freezeproof Sillcocks 128 001-049_28830.indd 3 8/3/12 10:49 AM 001-049_28830.indd 3 7/26/12 11:34 AM Job:07-28830 Title:CPi-TheC C Gt t oP P lumbing5 5 thE E dn (Text) (Ray) 07-C67284 #175 Dtp:225 Page:3 Contents (Cont.) 132 136 142 Pedestal Sinks 132 Wall-Hung Vanities 134 Vessel Sinks 136 149 Integral Vanity Tops 140 Kitchen Sinks 142 Standpipe Drains 144 Plumbing Installations 149 Installation Basics 150 158 Planning Plumbing Routes 154 Master Bath 158 Basement Bath 166 Half Bath 172 Kitchen 174 New Gas Lines 188 166 172 Plumbing Repairs 195 Common Toilet Problems 196 Clogged Toilets 210 Toilet Flanges 214 Toilet Drain Lines 216 Sink Faucets 218 244 248 Kitchen Sprayers 228 Fixing Leaky Tubs & Shower Faucets 232 Single-Handle Tub & Shower Faucet with Scald Control 240 Tubs & Showers 244 Sink Drains 248 250 Branch & Main Drains 250 001-049_28830.indd 4 7/26/12 11:35 AM 001-049_28830.indd 4 8/3/12 10:23 AM Job:07-28830 Title:CPi-TheC C Gt t oP P lumbing5 5 thE E dn (Text) (Ray) 07-C67284 #175 Dtp:225 Page:4 264 269 Branch Drains & Vents 254 Main Stacks 258 Supply Pipes 264 276 Noisy Pipes 266 Plumbing Tools, Materials & Skills 269 Plumbing Tools 270 Plumbing Materials 274 Copper 276 288 284 Rigid Plastic Pipe 284 Working with Outdoor Flexible Plastic Pipe 288 Cross-Linked Polyethylene (PEX) 290 Galvanized Steel 298 Cast Iron 302 Pipe Fittings 306 290 298 Shutoff Valves 310 Valves & Hose Bibs 312 Compression Fittings 314 Gas Pipe Fittings 316 310 Appendix: Planning Your Project 318 Testing New Plumbing Pipes 326 Glossary 328 Metric Conversion Chart 329 Resources 330 326 318 Index 331 001-049_28830.indd 5 7/26/12 11:35 AM 001-049_28830.indd 5 7/26/12 11:34 AM Job:07-28830 Title:CPi-TheC C Gt t oP P lumbing5 5 thE E dn (Text) (Ray) #175 Dtp:225 Page:5 001-049_28830.indd 6 7/26/12 11:35 AM 001-049_28830.indd 6 7/26/12 11:34 AM Job:07-28830 Title:CPi-TheC C Gt t oP P lumbing5 5 thE E dn (Ray) #175 Dtp:225 Page:6 Introduction f all the jobs that need doing around the house, plumbing repairs are the most likely to cause us to complain Oabout the cost of hiring a pro. Not to disparage the good, valuable work of our professional plumbers, but how many times have you heard someone lament that they paid $80 just to have a washer replaced? The fact is, some plumbing repairs are extremely complicated and laborious, but others are really quite simple and entirely manageable. The reason you should own this book is that it will help you determine which projects you can take on yourself, and then it will show you exactly how to get the job done. So instead of lamenting that you paid an exorbitant fee for a simple job, you’ll be boasting about how much you saved by doing it yourself. For more than a decade, Black & Decker’s The Complete Guide to Plumbing has been the leading plumbing manual for do-it-yourselfers. Now in its updated 5th edition, and nearing the milestone of one million copies sold, it is the clearest and most complete plumbing book you can own. From its easy-to-understand explanations of how modern plumbing works to its clear how-to photos of all of the most common home plumbing projects, this is the only plumbing book you’ll need to become master of your home plumbing system. This edition of The Complete Guide to Plumbing has been revised and updated to conform to national plumbing codes in effect from 2012 through 2015. It also includes plenty of all-new information and several projects that are relatively new to the home plumbing scene. For example, you’ll find a complete step-by- step photo sequence that shows precisely how to install a tankless water heater. These on-demand plumbing appliances have exploded in popularity in recent years as homeowners have discovered that they no longer need to pay the energy costs required to keep 50 gallons of water hot even when it is not needed. Tankless water heaters are not cheap—the one we install here costs over $1,500—but by doing the installation yourself, you can have one for roughly the same cost as having a professional plumber install a traditional tank-type water heater. Admittedly, most homeowners are not too likely to take on a plumbing project that is as ambitious as installing a tankless water heater—at least not until he or she has a few simpler projects checked off the bucket list. That’s okay. Even if you do hire someone else to do the work, you should read through the project shown here first. There is no substitute for knowledge when you’re reviewing a bid or inspecting someone else’s work. In the meantime, you can build your skill set and save money and time by accomplishing some easier tasks. For example, it has been estimated that half of the home plumbing service calls involve problems with a toilet. Most of these can be remedied easily by replacing a flush valve or fill valve (pages 202 to 205) or clearing a clog with a closet auger (page 213). You need only to do one minor repair yourself to recover your investment in this book several times over. And you’ll become a more self-sufficient homeowner. ■ 7 001-049_28830.indd 7 7/26/12 11:35 AM 001-049_28830.indd 7 7/26/12 11:34 AM JJoobb::0077--2288883300 TTiittllee::CCPPii--TThheeC C GGt t ooP P lluummbbiinngg5 5 tthhE E ddnn (Text) (Ray) #175 Dtp:225 Page:7 The Home Plumbing System ecause most of a plumbing system is hidden works is an important first step toward doing routine Binside walls and floors, it may seem to be a maintenance and money-saving repairs. complex maze of pipes and fittings. But spend a few A typical home plumbing system includes three minutes with us and you’ll gain a basic understanding basic parts: a water supply system, a fixture and of your system. Understanding how home plumbing appliance set, and a drain system. These three parts can be seen clearly in the photograph of the cut-away house on the opposite page. Fresh water enters a home through a main supply line (1). This fresh water source is provided by either a municipal water company or a private underground well. If the source is a municipal supp lier, the water passes through a meter (2) that registers the amount of water used. A family of four uses about 400 gallons of water each day. Immediately after the main supply enters the house, a branch line splits off (3) and is joined to a water heater (4). From the water heater, a hot water line runs parallel to the cold water line to bring the water supply to fixtures and appliances throughout the house. Fixtures include sinks, batht ubs, showers, and laundry tubs. Appliances include water heaters, dishwashers, clothes washers, and water softeners. Toilets and exterior sillcocks are examples of fixtures that require only a cold water line. The water supply to fixtures and appliances is controlled with faucets and valves. Faucets and valves have moving parts and seals that eventually may wear out or break, but they are easily repaired or replaced. Waste water then enters the drain system. It first must flow past a drain trap (5), a U-shaped piece of pipe that holds standing water and prevents sewer gases from entering the home. Every fixture must have a drain trap. The drain system works entirely by gravity, allowing waste water to flow downhill through a series of large-diameter pipes. These drain pipes are attached to a system of vent pipes. Vent pipes (6) bring fresh air to the drain system, preventing suction that would slow or stop drain water from flowing freely. Vent pipes usually exit the house at a roof vent (7). All waste water eventually reaches a main waste and vent stack (8). The main stack curves to become a sewer line (9) that exits the house near the Water meters and main shutoff valves are located where foundation. In a municipal system, this sewer line the main water supply pipe enters the house. The water meter is the property of your local m unicipal water company. If joins a main sewer line located near the street. Where the water meter leaks, or if you suspect it is not functioning sewer service is not available, waste water empties into properly, call your water company for repairs. a septic system. 8 ■ The compleTe guide To plumbing 001-049_28830.indd 8 8/3/12 10:49 AM 001-049_28830.indd 8 7/26/12 11:34 AM Job:07-28830 Title:CPi-TheC C Gt t oP P lumbing5 5 thE E dn (Text) (Ray) 07-C67284 #175 Dtp:225 Page:8 (7) Roof vent (8) Waste and vent stack (6) Vent pipe (5) Trap (4) Water heater (3) Branch line Branch drain line Main shutoff valve (2) Water meter Hot water supply lines Floor drain Cold water supply lines Drain lines Vent lines (1) Main supply (9) Sewer line line Introduction ■ 9 001-049_28830.indd 9 7/26/12 11:35 AM 001-049_28830.indd 9 7/26/12 11:34 AM Job:07-28830 Title:CPi-TheC C Gt t oP P lumbing5 5 thE E dn (Text) (Ray) #175 Dtp:225 Page:9 ■ Water Supply System Water supply pipes carry hot and cold water are supplied only by cold water. Appliances include throughout a house. In homes built before 1960, the dishwashers and clothes washers. A refrigerator original supply pipes were usually made of galvanized icemaker uses only cold water. Tradition says that hot steel. Newer homes have supply pipes made of copper. water supply pipes and faucet handles are found on the Beginning in the 1980s, supply pipes made of rigid left-hand side of a fixture, with cold water on the right. plastic (PVC or CPVC) became more commonplace, Because it is pressurized, the water supply system and the more recent plumbing innovations find PEX is occasionally prone to leaks. This is especially true pipe widely used and accepted. of galvanized iron pipe, which has limited resistance Water supply pipes are made to withstand the to corrosion. high pressures of the water supply system. They have For some houses in older neighborhoods, the small diameters, usually ½" to 1", and are joined with main supply line running from the street to the house strong, watertight fittings. The hot and cold lines run is made of lead; this once posed a health hazard. in tandem to all parts of the house. Usually, the supply Today, however, municipalities with lead pipes often pipes run inside wall cavities or are strapped to the add a trace amount of phosphate to the water, which undersides of floor joists. coats the inside of the pipes and virtually eliminates Hot and cold water supply pipes are connected to leaching of lead into the water. If you are concerned fixtures or appliances. Fixtures include sinks, tubs, and about lead in your water, check with your local showers. Some fixtures, such as toilets or hose bibs, water supplier. Hot water supply lines Cold water supply lines In from municipal water supply 10 ■ The compleTe guide To plumbing 001-049_28830.indd 10 7/26/12 11:35 AM 001-049_28830.indd 10 7/26/12 11:34 AM Job:07-28830 Title:CPi-TheC C Gt t oP P lumbing5 5 thE E dn (Text) (Ray) #175 Dtp:225 Page:10