ASME BPVC 2010 - Section III, Division 1: Appendices

476 Pages·1997·15.1 MB·English

by  ASME

2010
ASME Boiler and
Pressure Vessel Code
AN INT ERNAT IONAL CODE
III
Division 1 — Appendices

Rules for Construction of
Nuclear Facility Components
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AN INTERNATIONAL CODE
2010 ASME Boiler &
P2010rEeditsionsure Vessel CJuloy 1d, 20e10 --`,,`,``````,``,,,`,`,,,,``````-`-`,,`,,`,`,,`---
III
Division 1 — Appendices
RULES FOR CONSTRUCTION
OF NUCLEAR FACILITY
COMPONENTS
ASME Boiler and Pressure Vessel Committee on Nuclear Power
Three Park Avenue (cid:129) New York, NY (cid:129) 10016 USA
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DateofIssuance:July1,2010
(IncludesallAddendadatedJuly2009andearlier)
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CONTENTS
List of Sections ......................................................................... xviii
Foreword ............................................................................... xx
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Appendix I Design Fatigue Curves................................................. 1
Figures
I-9.1 Design Fatigue Curves for Carbon, Low Alloy, and High Tensile Steels
for Metal Temperatures Not Exceeding 700°F........................... 4
I-9.2 Design Fatigue Curves for Austenitic Steels, Nickel-Chromium-Iron Alloy,
Nickel-Iron-Chromium Alloy, and Nickel-Copper Alloy for
Temperatures Not Exceeding 800°F.................................... 7
I-9.3 Design Fatigue Curves for Wrought 70 Copper-30 Nickel Alloy for
Temperatures Not Exceeding 800°F.................................... 10
I-9.4 Design Fatigue Curves for High Strength Steel Bolting for Temperatures Not
Exceeding 700°F..................................................... 12
I-9.5 Design Fatigue Curves for Nickel-Chromium-Molybdenum-Iron Alloys
(UNS N06003, N06007, N06455, and N10276) for Temperatures Not
Exceeding 800°F..................................................... 14
I-9.6 Design Fatigue Curves for Grade 9 Titanium for Temperatures Not
Exceeding 600°F..................................................... 17
I-9.7 Design Fatigue Curves for Nickel-Chromium Alloy 718 (SB-637 UNS
N07718) for Design of 2 in. (50 mm) and Smaller Diameter Bolting
for Temperatures Not Exceeding 800°F (427°C)......................... 20
Tables
I-9.0 Tabulated Values of S , ksi, From Figs. I-9.0.............................. 2
a
I-9.1 Tabulated Values of S ksi (MPa), From Figs. I-9.1 and I-9.1M ............ 6
a,
I-9.2 Tabulated Values of S ksi (MPa), From Figs. I-9.2 and I-9.2M ............ 9
a,
I-9.5 Tabulated Values of S , ksi (MPa), From Figs. I-9.5 and I-9.5M ............ 16
a
I-9.6 Tabulated Values of S , ksi (MPa), for Grade 9 Titanium From Figs. I-9.6
a
and I-9.6M .......................................................... 19
I-9.7 Tabulated Values of S , ksi (MPa), From Fig. I-9.7........................ 21
a
Appendix II Experimental Stress Analysis........................................... 22
II-1000 Experimental Stress Analysis............................................ 22
II-1100 Introduction............................................................ 22
II-1200 Permissible Types of Noncyclic Tests and Calculation of Stresses........... 22
II-1300 Test Procedures ........................................................ 23
II-1400 Interpretation of Results................................................. 24
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II-1500 Cyclic Tests ........................................................... 24
II-1600 Determination of Fatigue Strength Reduction Factors ...................... 29
II-1700 Experimental Stress Analysis of Openings ................................ 29
II-1800 Experimental Determination of Stress Indices for Piping.................... 30
II-1900 Experimental Determination of Flexibility Factors ......................... 30
II-2000 Experimental Determination of Stress Intensification Factors................ 31
II-2100 Introduction............................................................ 31
II-2200 Definitions............................................................. 31
II-2300 Test Procedure......................................................... 31
II-2400 Stress Intensification Factor.............................................. 31
II-2500 Variations in Materials and Geometry .................................... 33
II-2600 Test Report............................................................ 33
Figures
II-1430-1 Construction for II-1430 ................................................ 25
II-1520(c)-1 Construction of the Testing Parameters Ratio Diagram..................... 27
II-1520(c)-2 Construction of the Testing Parameters Ratio Diagram for Accelerated
Tests................................................................ 28
II-2310-1 Schematic of Test Assembly............................................. 32
II-2330-1 Displacement D and Force F Recorded During Loading and Unloading
of Test Specimen, With Linear Displacement ........................... 32
Table
II-2440-1 Stress Intensification Increase Factor ..................................... 33
Appendix III Basis for Establishing Design Stress Intensity Values and Allowable
Stress Values........................................................ 35
III-1000 Introduction............................................................ 35
III-1100 Derivation of Values and Their Tabular Organization ...................... 35
III-2000 Design Stress Intensity Values for Class 1 Components .................... 37
III-2100 Mechanical Property Criteria ............................................ 37
III-2200 Fatigue Strength Criteria for All Materials ................................ 37
Appendix IV Approval of New Materials Under the ASME Boiler and Pressure Vessel
Code................................................................ 38
Appendix V Certificate Holder’s Data Report Forms, Instructions, and Application
Forms for Certificates of Authorization for Use of Code Symbol
Stamps ............................................................. 38
Forms
Form N-1 Certificate Holder’s Data Report for Nuclear Vessels....................... 39
Form N-1A Certificate Holder’s Data Report for Nuclear Vessels (Alternate Form for
Single Chamber Completely Shop-Fabricated Vessels Only).............. 41
Form N-2 Certificate Holder’s Data Report for Identical Nuclear Parts and
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Form NV-1 Certificate Holder’s Data Report for Pressure or Vacuum Relief Valves...... 54
Form NCS-1 Certificate Holder’s Data Report for Core Support Structures ............... 56
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Form NF-1 Certificate Holder’s Data Report for Supports ............................. 57
Form NM-1 Certificate Holder’s Data Report for Tubular Products and Fittings
Welded With Filler Metal............................................. 59
Form NS-1 Certificate Holder’s Certificate of Conformance for Welded Supports........ 60
Form C-1 Certificate Holder’s Data Report for Concrete Reactor Vessels and
Containments........................................................ 62
Table
V-1000 Guide for Preparation of Data Report Forms .............................. 64
Appendix VI Rounded Indications................................................... 70
VI-1000 Rounded Indications.................................................... 70
VI-1100 Acceptance Standards for Radiographically Determined Rounded Indications
in Welds ............................................................ 70
Figures
VI-1134-1 Aligned Rounded Indications............................................ 72
VI-1134-2 Groups of Aligned Rounded Indications .................................. 72
VI-1136-1 Charts for t Equal to 1/ –1/ in. (3–6 mm), Inclusive ....................... 73
8 4
VI-1136-2 Charts for t Over 1/ –3/ in. (6–10 mm), Inclusive.......................... 73
4 8
VI-1136-3 Charts for t Over 3/ –3/ in. (10–19 mm), Inclusive ........................ 74
8 4
VI-1136-4 Charts for t Over 3/ –2 in. (19–50 mm), Inclusive ......................... 75
4
VI-1136-5 Charts for t Over 2–4 in. (50–100 mm), Inclusive ......................... 76
VI-1136-6 Charts for t Over 4 in. (100 mm) ........................................ 77
Table
VI-1132-1 Maximum Size of Nonrelevant Indications and Acceptable Rounded
Indications — Examples Only......................................... 71
Appendix XI Rules for Bolted Flange Connections for Class 2 and 3 Components
and Class MC Vessels............................................... 78
XI-1000 Introduction............................................................ 78
XI-1100 General Requirements................................................... 78
XI-2000 Materials for Bolted Flange Connections.................................. 80
XI-2100 Material Requirements.................................................. 80
XI-3000 Design Requirements ................................................... 81
XI-3100 General Requirements................................................... 81
XI-3200 Class RF Flange Design................................................. 88
Figures
XI-3120-1 Types of Flanges....................................................... 82
XI-3240-1 Values of T, U, Y, and Z (Terms Involving K)............................. 93
XI-3240-2 Values of F (Integral Flange Factors)..................................... 94
XI-3240-3 Values of V (Integral Flange Factors)..................................... 94
XI-3240-4 Values of F (Loose Hub Flange Factors)................................. 95
L
XI-3240-5 Values of V (Loose Hub Flange Factors)................................. 95
L
XI-3240-6 Values of f (Hub Stress Correction Factor)................................ 96
Tables
XI-3221.1-1 Gasket Materials and Contact Facings.................................... 85
XI-3221.1-2 Effective Gasket Width ................................................. 87
XI-3230-1 Moment Arms for Flange Loads ......................................... 88
XI-3240-1 Flange Factors in Formula Form......................................... 90
v
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Appendix XII Design Considerations for Bolted Flange Connections................... 97
XII-1000 Design Considerations for Bolted Flange Connections...................... 97
XII-1100 Considerations ......................................................... 97
Appendix XIII Design Based on Stress Analysis (for Vessels Designed in Accordance
With Division 1, NC-3200 and Division 3, WC-3200).................. 100
XIII-1000 Design Based on Stress Analysis......................................... 100
XIII-1100 General Requirements................................................... 100
XIII-2000 Pressure Stresses in Openings for Fatigue Evaluation ...................... 110
XIII-2100 Methods of Evaluation.................................................. 110
Figures
XIII-1141-1 Stress Categories and Limits of Stress Intensity............................ 107
XIII-2122-1 Direction of Stress Components.......................................... 110
XIII-2124(e)-1 Nozzle Nomenclature and Dimensions.................................... 112
Tables
XIII-1130-1 Classification of Stress Intensity in Vessels for Some Typical Cases......... 104
XIII-1153(a)-1 Values of m, n, and T for Various Classes of Permitted Materials ........ 108
max
XIII-2123-1 Nozzles in Spherical Shells and Formed Heads............................ 111
XIII-2123-2 Nozzles in Cylindrical Shells............................................ 111
Appendix XIV Design Based on Fatigue Analysis (for Vessels Designed in
Accordance With Division 1, NC-3200 and Division 3, WC-3200)...... 114
XIV-1000 Design Based on Fatigue Analysis ....................................... 114
XIV-1100 Introduction............................................................ 114
XIV-1200 Analysis for Cyclic Service of Vessels.................................... 114
XIV-1300 Analysis for Cyclic Service of Bolts...................................... 116
XIV-1400 Analysis for Thermal Stress Ratchet...................................... 117
Appendix XVIII Capacity Conversions for Pressure Relief Valves........................ 118
XVIII-1000 Capacity Conversions for Pressure Relief Valves .......................... 118
XVIII-1100 Procedure for Conversion ............................................... 118
Figures
XVIII-1110-1 Constant C for Gas or Vapor Related to Ratio of Specific Heats (k p
c /c )................................................................ 122
p v
XVIII-1140-1 Flow Capacity Curve for Rating Nozzle Type Safety Valves on Saturated
Water (Based on 10% Overpressure)................................... 124
Tables
XVIII-1110-1 Superheat Correction Factor K .......................................... 119
sh
XVIII-1110(a)-1 Molecular Weights of Gases and Vapors.................................. 123
Appendix XIX Integral Flat Head With a Large Opening.............................. 126
XIX-1000 Integral Flat Head With a Large Opening................................. 126
XIX-1100 General Requirements................................................... 126
XIX-1200 Design Procedure....................................................... 126
Figures
XIX-1110-1 Applicable Configurations of Flat Heads.................................. 127
XIX-1110-2 Integral Flat Head With Large Central Opening ........................... 127
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Appendix XX Submittal of Technical Inquiries to the Boiler and Pressure Vessel
Committee.......................................................... 129
XX-1000 Submittal of Technical Inquiries to the Boiler and Pressure Vessel
Committee........................................................... 129
XX-1100 Introduction............................................................ 129
XX-1200 Inquiry Format......................................................... 129
XX-1300 Code Revisions or Additions ............................................ 130
XX-1400 Code Cases............................................................ 130
XX-1500 Code Interpretations .................................................... 130
XX-1600 Submittals............................................................. 130
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XXII-1000 Rules for Reinforcement of Cone-to-Cylinder Junction Under External
Pressure............................................................. 132
XXII-1100 Introduction............................................................ 132
XXII-1200 Nomenclature.......................................................... 132
XXII-1300 Design Pressure........................................................ 133
Table
XXII-1200-1 Values of (cid:2) for Junctions at the Large Cylinder for (cid:3)≤ 60 deg. ............ 133
Appendix XXIII Qualifications and Duties of Specialized Professional Engineers.......... 136
XXIII-1000 Qualifications and Duties of Specialized Professional Engineers............. 136
XXIII-1100 Scope ................................................................. 136
XXIII-1200 Qualifications .......................................................... 136
XXIII-1300 Duties................................................................. 137
Nonmandatory Guides
Guide A Sample Statements...................................................... 140
Form A-1 Design Specification (Div. 1 and 2)............................. 140
Form A-2 Design Report................................................ 141
Form A-3 Overpressure Protection Report (Div. 1 and 2)................... 142
Form A-4 Design Specification (Div. 3) .................................. 143
Form A-5 Fabrication Specification (Div. 3)............................... 144
Guide B Guidelines for Establishing ASME Code Knowledge....................... 145
Guide C Guidelines for Demonstrating PE Qualifications ........................... 148
Tables
B1 Design Specification — Divisions 1 and 2 ................................ 146
B2 Design Report — Division 1 ............................................ 146
B3 Overpressure Protection Report — Divisions 1 and 2 ...................... 146
B4 Load Capacity Data Sheet — Division 1.................................. 146
B5 Construction Specification, Design Drawings, and Design Report — Division
2 ................................................................... 147
B6 Design Specification — Division 3....................................... 147
B7 Design Report — Division 3 ............................................ 147
B8 Fabrication Specification — Division 3................................... 147
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Appendix XXIV Standard Units for Use in Equations ................................... 149
Table
XXIV-1000 Standard Units for Use in Equations...................................... 149
NONMANDATORY APPENDICES
Appendix A Stress Analysis Methods ............................................... 150
A-1000 Stress Analysis Methods ................................................ 150
A-1100 Introduction............................................................ 150
A-2000 Analysis of Cylindrical Shells ........................................... 151
A-2100 Introduction............................................................ 151
A-2200 Stress Intensities, Displacements, Bending Moments, and Limiting
Values .............................................................. 152
A-3000 Analysis of Spherical Shells............................................. 155
A-3100 Introduction............................................................ 155
A-3200 Stress Intensities, Bending Analysis, Displacements, and Edge Loads........ 156
A-4000 Design Criteria and Equations for Torispherical and Ellipsoidal Heads....... 159
A-4100 Introduction............................................................ 159
A-5000 Analysis of Flat Circular Heads.......................................... 161
A-5100 Introduction............................................................ 161
A-5200 Loads, Displacements, and Geometry Constants ........................... 161
A-6000 Discontinuity Stresses................................................... 165
A-6100 Introduction............................................................ 165
A-6200 Method of and Procedure for Discontinuity Analysis....................... 165
A-7000 Thermal Stresses ....................................................... 171
A-7100 Introduction............................................................ 171
A-8000 Stresses in Perforated Flat Plates......................................... 172
A-8100 Introduction............................................................ 172
A-9000 Interaction Method ..................................................... 185
A-9100 Introduction............................................................ 185
A-9200 Interaction Equations ................................................... 186
A-9300 Allowable Loads and Stresses ........................................... 186
A-9400 New Interaction Equations............................................... 186
A-9500 Determination of Allowable Bending Strength of Beams by the Apparent
Stress Method........................................................ 188
Figures
A-2120-1 ...................................................................... 151
A-3120-1 ...................................................................... 156
A-5120-1 ...................................................................... 161
A-5212-1 ...................................................................... 162
A-5213-1 ...................................................................... 162
A-5221-1 ...................................................................... 162
A-5222-1 ...................................................................... 163
A-6230-1 ...................................................................... 166
A-6230-2 ...................................................................... 167
A-6230-3 ...................................................................... 167
A-6230-4 ...................................................................... 167
A-6230-5 ...................................................................... 168
A-8120-1 ...................................................................... 172
A-8131-1 ...................................................................... 174
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