Apollo ® Actuators & Controls Catalog

56 Pages·2002·1.48 MB·English

valve automation
products
Valve Automation
PRODUCT CATEGORY
PAGE
I) Pneumatic Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Apollo®CompacTorque™Pneumatic Rack and Pinion Actuators. . . . . . . . . . . . . . . . . . . . 3-6
Apollo®CompacTorque™Double Acting Torque. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Apollo®CompacTorque™Volume and Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Apollo®CompacTorque™Spring Return (End Stroke) Torque Ratings. . . . . . . . . . . . . . . . . 7
Apollo®CompacTorque™Spring Return (Start Stroke) Torque Ratings. . . . . . . . . . . . . . . . . 8
Apollo®CompacTorque™Actuators Parts Breakdown & Operation and Dimensions. . . 9-11
OSHA Lockout Tagout Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Apollo®Acutorque SS Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18
G Series Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-23
II) Electric Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-32
AE Actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25
AE Actuator Wiring Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
CS and CL Electric Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28
LB Series Electric Actuators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29-32
III) Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-40
CompacTorque Solenoids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Westlock Valve Monitoring System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35
Stonel Limit Switch Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37
VRC Positioners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
PMV Positioners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Proximity Valve Position Montitoring Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
IV) Apollo®Actuator Ready Ball Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-50
V) Apollo®Butterfly Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-53
NOTES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54-55
Conbraco Industries Statement Of Warranty And Limitations Of Liability
Conbraco Industries, Inc.warrants, to its initial purchaser only, MENT. Correction of non-conformities, in the manner and for the
that its products which are delivered to this initial purchaser will period of time provided above, shall constitute fulfillment of all lia-
be of the kind described in the order or price list and will be free bilities of Conbraco to our initial purchaser, with respect to the
of defects in workmanship or material for a period of one year goods, whether based on contract, negligence, strict tort or oth-
from the date of delivery to you, our initial purchaser. erwise. It is the intention of Conbraco Industries, Inc.that no
Compactorque actuators are warranted for two years with the warranty of any kind, whether expressed or implied, shall pass
same terms and conditions. through our initial purchaser to any other persons or corporation.
Should any failure to conform to this warranty appear within one LIMITATION OF LIABILITY:Conbraco Industries, Inc.SHALL
year after the date of the initial delivery to our initial purchaser, NOT UNDER ANY CIRCUMSTANCES BE LIABLE FOR SPE-
Conbraco will, upon written notification thereof and substantia- CIAL OR CONSEQUENTIAL DAMAGES SUCH AS, BUT NOT
tion that the goods have been stored, installed, maintained and LIMITED TO, DAMAGE OR LOSS OF OTHER PROPERTY OR
operated in accordance with Conbraco’s recommendations and EQUIPMENT, LOSS OF PROFITS OR REVENUE, COST OF
standard industry practice, correct such defects by suitable repair CAPITAL, COST OF PURCHASED OR REPLACEMENT
or replacement at Conbraco’s own expense. GOODS, OR CLAIMS OF CUSTOMERS OF OUR INITIAL PUR-
CHASER.THE REMEDIES OF OUR INITIAL PURCHASER,
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY
AND ALL OTHERS, SET FORTH HEREIN ARE EXCLUSIVE,
IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR
AND THE LIABILITY OF CONBRACO WITH RESPECT TO
A PARTICULAR PURPOSE OR ANY OTHER WARRANTY OF
SAME SHALL NOT, EXCEPT AS EXPRESSLY PROVIDED
QUALITY, WHETHER EXPRESS OR IMPLIED, EXCEPT THE
HEREIN, EXCEED THE PRICE OF THE GOODS UPON WHICH
WARRANTY OF TITLE AND AGAINST PATENT INFRINGE-
SUCH LIABILITY IS BASED.
General Information
Conbraco Industries, Inc.certifies that the published torque values are the minimum values to be expected from a new actuator.A
properly applied and maintained actuator should produce the published torque values throughout its service life.Conbraco Industries
Inc.reserves the right without notice to alter designs, specifications or availability of the products described herein.Mounting brack-
ets should only be made from certified dimensional drawings.
2
Customer Service 1-704-841-6000
Valve Automation
Pneumatic Actuators
Apollo® CompacTorque™ Rack & Pinion Actuator
2 Year Warranty
Tested to 2 Million Cycles
PATENT NO.
5.887.608
1. Unique Universal Shaft Adapter 9. Thrust Washers
Precision replaceable insert including variable internal geometry Double thrust washers of 45% glass reinforced, heat stabilized PPA
configuration meets any custom requirement.Standard insert is high backed by stainless steel provides extra protection against vertical
strength FLN-4205.Optional stainless steel insert available.*Size 030 thrust.
thru 080 only.
10. Position Indicator
2. Bearings Unique position indicator can be indexed to show alternate position.
Replaceable top (2a), bottom (2b), body (2c), and piston (2d) are man- Plastic indicator inserts can be replaced with metal or magnetic
ufactured of nylon 4-6.Benefits include low coefficient of friction, mini- targets for use with various proximity sensors.
mal moisture absorption, stability above 400°F, and excellent chemical
11. Accessory Mounting
resistance.
Manufactured in accordance with international specification VDI/VDE
3. Output Shaft and Pinion Gear 3845 NAMUR to provide standardized drilled and tapped standard
One piece high strength alloy steel pinion shaft, precision machined mounting for accessories such as positioners and limit switches.
gear teeth for precise fit, efficiency and long life.Standard pinion is 12. Namur Slotted Shaft
electroless nickel coated for corrosion protection and is blowout proof.
Optional stainless steel pinion shaft available. In accordance with the international standard to provide a self-center-
ing positive drive for positioners and switches.
4. Piston Guides
13. Actuator Mounting
Piston guides maintain optimum piston position and prevent pinion
Manufactured in accordance with ISO 5211 promoting easy installation
shaft blowout.
of the actuator directly on valves, gearboxes, or with ISO brackets.
5. Travel Stops Conformance with DIN3337 is easily accomplished by rotating the
Universal Shaft Adapter 45 degrees.
Provides for + or - 4 degrees travel adjustment in both directions,
internal (5i) and external (5e). 14. Die Cast Pistons
6. Piston Seals Precision die cast pistons are multiguided through full face engage-
ment with the pinion and piston guide.Full depth machined piston
Replaceable pressure containment seals of permanently lubricated
teeth provide engagement with minimum backlash.
nitrile.Also available in fluorocarbon or other compounds for extreme
temperature operation. 15. Pre-Loaded Spring Cartridges
7. Die Cast Aluminum End Caps Converts a standard double acting actuator to a spring return actuator
by simply removing end caps and adding the unique spring cartridges.
Same end cap serves double acting and spring return models.Cast in
spring pockets allow standard double acting actuator conversion to 16. Internal Porting
spring return by simply adding unique preloaded spring cartridges.
Large internal ports enhance quick operation and eliminates the cost
Polyester powder coat is standard with additional protections available.
of external tubing.
8. Extruded Aluminum Body
17.Namur Solenoid Mounting
Precision extruded aluminum alloy with hard anodizing inside and out
Manufactured in accordance with this international standard permitting
after finish machining.Additional protection coatings are available.
direct mounting of a wide variety of solenoid valves.
3
Customer Service 1-704-841-6000
Valve Automation
Compactorque Pneumatic Actuators
(Corrosion Protection)
Specification The Apollo® CompacTorque™
The Apollo®CompacTorque™actuator is pneumatically operat- Universal Shaft Adapter (U.S.A.)
ed and travels a minimum of 90 degrees in each direction and
Apollo®CompacTorque™introduces the newest design con-
has internal and external travel stops to provide for + or - 4
cept in actuators, the Universal Shaft Adapter (U.S.A.).The uni-
degrees adjustment on a 90 degree stroke.The actuator is
versal shaft adapter concept, was designed and manufactured
totally enclosed with no external moving parts.All pneumatic
with ease of actuator mounting in mind.The actuator incorpo-
passageways are integral to the actuator housing so as to
rates the use of a replaceable splined adapter instead of a
eliminate the need for external tubing.All solenoid mounting
drive shaft connection with a fixed machined dimension and
conforms to NAMUR specifications to permit direct mounting of
configuration.ISO 5211 - DIN 3337 configuration can be
a wide variety of solenoid valves.CompacTorque™actuators
obtained by indexing insert 45 degrees from parallel.Inserts
are rack and pinion design;the output torque is linear through-
with other shaft connections and configurations are available.
out the travel and designed for pneumatic operation up to a
Optional stainless steel inserts are available.
maximum pressure of 142 psig (10 bar).
Hard Anodized Protection
CompacTorque™actuators are able to operate with other
Hard Anodic oxidation is an electrolytic conversion process
media such as hydraulic oil or water.All double acting and
which forms an oxide film approximately one half of the total
spring return units are suitable for both on/off and throttling
depth of the entire hard anodizing process.Continuation of this
applications.
process produces the “hard”anodic coating to approximately 2
Spring return units are dimensionally the same as double mils (50 microns).The oxide coating is integral with the base
acting units, which saves space and weight. substrate and is one of the hardest materials known with a
hardness of corundum (45 to 65 Rockwell C).
The actuator is supplied with the following as standard:
EPC 316
• External end of travel adjustments integral with the end
EPC 316 is a FDA Epoxy Powder pigmented with 316L stain-
caps.
less steel flakes applied by an electrostatic spray finishing
• Mechanical visual position indicator and the pinion is
designed to allow manual override by simply
removing the position indicator. Apollo®CompacTorque Numbering System
• One piece output pinion manufactured of high
3 T X - X X X - X X - X
strength steel and electroless nickel coated
for corrosion protection.
• NAMUR slotted connection
0-Std. (Protection A) Size Option Spring Set Less One Spring Rev. Level
• Replaceable splined adapter to accommo- Imbalance
D -Double A-Standard
date custom shaft connections
Acting 1-ENC(Protection C) 1 0-Nitrile (Std.) B-Without
• Pistons and pinion that have a Nylon 4-6 2-Seal Kit 0˚F to +250˚F 0 0 Universal
bearing pad and rings, which extends the life S -Spring 3-Spring Kit 2 1-Viton 2 3 Shaft
Return 32˚F to +350˚F Adapter*
of the actuator and reduces friction
4-Indicator Kit 3 2-Low Temp. Nitrile 3 4 M-Metric*
• Corrosion resistant polyester powder coated 5-Stop Kit 4 -50˚F to +250˚F 4 5 Z-Special**
K - Kit 6-Polyester Powder 5 3-Neoprene 5 6
end caps
Coated (Protection B)*** 6 6
• Hard anodized aluminum housing 7-Stainless Steel 65
Epoxy Coated 7
• All fasteners are high strength stainless steel (Protection D) 8
8-Stainless Steel Epoxy 9
• Permanently lubricated nitrile seals
Coated 316 SS A
Pinion (Protection E)
• Self contained spring cartridges, heat treated
G- Red End Caps
and polyester powder coated for corrosion
(Protection A)
protection, that ensure safe disassembly H-Blue End Caps
(Protection A)
J-Black End Caps
(Protection A)
* Select one USA (Universal Shaft Adapter) from selection chart
** Select one USA, specify bolt pattern on bottom of Actuator
*** Specify if Polyester Coating is Yellow, Red, Blue or Black
44
Customer Service 1-704-841-6000
Valve Automation
Compactorque Pneumatic Actuators
(Corrosion Protection)
process on a super clean surface.After application the pieces Polyester Powder Coating
must be cured at 350°F (177°C).With a normal thickness of 3.0
Apollo®CompacTorque™uses only the most modern
- 4.0 mils (76-102 microns) of EPC 316 coating, resistance to
thermosetting polyester powder coating resin.When subject-
salt spray in accordance with ASTM B-117 exceeds 2000 hours
ed to elevated temperatures, these coatings melt, flow, and
and has a pencil hardness of 2H as per ASTM D-3363.
chemically cross link within themselves or with other reactive
Electroless Nickel Coating components to form a higher molecular weight reaction
product.This resin system can produce thin paint like surface
Nickel deposits are produced by chemical reduction of nickel
coatings in the 1 to 3 mil thickness range (25 to 76 microns)
into catalytic metallic or catalyzed nonmetallic substrates
having a 2H pencil hardness as per ASTM D3363 and a salt
without the use of electricity.Total “as plated”thickness is the
spray resistance of 1000 hours in accordance with ASTM
same shape of the surface;therefore, close tolerances (within
B117.Unlike epoxy coatings, polyester powder coatings offer
20 to 30 microns) can be maintained.Normal hardness
excellent resistance to UV rays.
averages about 49 Rockwell C.
3T Series Valve Mounting Configuration
The 3T series actuator family utilizes an ISO
5211 mounting bolt pattern for the attach-
Universal Shaft Adapters ment of valve mounting brackets.Conbraco
has been utilizing ISO 5211 mounting config-
NUMBER CONBRACO DESCRIPTION NUMBER CONBRACO DESCRIPTION urations since 1990.Therefore, there exists
CX01605 ADAPTER,11MM SQ,3T030/STD. REV. A CX01637 ADAPTER,19MM SQ,3T060/STD. REV. A an extensive selection of engineered stain-
CX01458 ADAPTER,11MM SQ,3T030,SS CX01638 ADAPTER,22MM SQ,3T065/STD. REV. A less steel brackets for the 3T series.The
CX01606 ADAPTER,14MM SQ,3T030 CX01696 ADAPTER,22MM SQ,3T070/STD. REV. A
variety of valve and actuator combinations is
CX01614 ADAPTER,14MM SQ,3T040/3T050/STD. REV. A CX01718 ADAPTER,27MM SQ,3T080/STD. REV. A
CX01493 ADAPTER,14MM SQ,3T040/3T050,SS CX01604 ADAPTER,BLANK,3T030 so extensive that mounting kit identification is
CX01615 ADAPTER,17MM SQ,3T040/3T050 CX01486 ADAPTER,BLANK,3T040/3T050 provided in a separate document (Mounting
CX01494 ADAPTER,17MM SQ,3T040/3T050,SS CX01636 ADAPTER,BLANK,3T060/3T065 Kit Selection Guide).Many of the 3T series
CX01616 ADAPTER,19MM SQ,3T040/3T050/STD. REV. A CX01695 ADAPTER,BLANK,3T070
CX01717 ADAPTER,BLANK,3T080 actuators have multiple mounting bolt pat-
CX01495 ADAPTER,19MM SQ,3T040/3T050,SS
terns (see dimensions w-w1-w2 on the 3T
series dimensional drawings).These alter-
Butterfly/Actuator Mounting Kit Chart for ISO Drilling (B) -
nate bolt patterns may be used as attach-
CarbonSteel/Zinc Plated Hardware
ment points to brackets that have not been
supplied by Conbraco or the automation of
130/132 Series Adapter Numbers
Size 3T30 3T40 3T50 3T60 3T65 3T70 3T80 3T90 3TAO other manufacturer’s valves.This flexibility of
1.5 bracket attachment is provided so that the
2 CXO3430 CXO3430 CXO3433 CXO3433 actuator can be used to automate any device
2.5 CXO3430 CXO3430 CXO3433 CXO3433
that requires 90 degrees or less rotary motion
3 CXO3430 CXO3430 CXO3433 CXO3433
and fits within the torque profile available from
4 CXO3431 CXO3431 CXO3434 CXO3434 CXO3438
5 CXO3432 CXO3435 CXO3435 CXO3439 the actuator.
6 CXO3432 CXO3435 CXO3435 CXO3439
8 CXO3437 CXO3437 CXO3441 CXO3444
10 CXO3442 CXO3445
12 CXO3446
140/142 Series Adapter Numbers
2 CXO3430 CXO3430 CXO3433 CXO3433
2.5 CXO3430 CXO3430 CXO3433 CXO3433
3 CXO3430 CXO3430 CXO3433 CXO3433
4 CXO3431 CXO3431 CXO3434 CXO3434 CXO3438
5 CXO3431 CXO3431 CXO3434 CXO3434 CXO3438
6 CXO3431 CXO3431 CXO3434 CXO3434 CXO3438
8 CXO3436 CXO3436 CXO3440 CXO3443
10 CXO3437 CXO3437 CXO3441 CXO3444
12 CXO3446
141/143 Series Adapter Numbers [Double “D”]
2 CXO3447 CXO3447 CXO3450 CXO3450 CXO3454
2.5 CXO3447 CXO3447 CXO3450 CXO3450 CXO3454
3 CXO3447 CXO3447 CXO3450 CXO3450 CXO3454
4 CXO3448 CXO3448 CXO3451 CXO3451 CXO3455
5 CXO3449 CXO3452 CXO3452 CXO3456
6 CXO3449 CXO3452 CXO3452 CXO3456
8 CXO3453 CXO3453 CXO3457 CXO3459
10 CXO3458 CXO3460
12 CXO3461
14 CXO3461
55
Customer Service 1-704-841-6000
Valve Automation
Apollo® Compactorque Pneumatic
Actuators Mounting
Accessory Mounting is required to complete the air line assembly.The less common
method is to remote mount the solenoid and connect it to the
The 3T series actuator conforms to NAMUR VDI/VDE 3845
actuator with tubing and fittings.This configuration is necessary
dimensional mounting standards.This insures the greatest for 3TSOAO & 3TDOAO.The ports in the actuator are tapped
compatibility with actuator mounted accessories.Mounting with standard NPT pipe threads for this option.Electrical con-
brackets for positioners and limit switches will therefore nections to the solenoids can be made in a variety of ways.
become standardized.This is a significant advantage to the
The 3TD-010 is so compact that the NAMUR mounting pattern
end user in that it reduces the number of unique parts neces-
had to be rotated 90°.An adapter has been designed that
sary to support an automation program.Eventually all actuator
allows the installation of the Conbraco solenoid in the same ori-
manufacturers will have to provide their products with NAMUR
entation as the rest of the product family.To do this the adapter
interface compatibility, the 3T series has it now.Proprietary
has to perform two tasks.First, it adapts the NAMUR mounting
product uniqueness is sacrificed to provide end users with a
pattern to the Conbraco solenoid.Second, it rotates the sole-
recognized international standard mounting arrangement.
noid so that the air connections are oriented the same as those
Solenoid Mounting on the rest of the product family.
The 3T series actuators also utilize NAMUR standard dimen- Automated valve cycle time is dependent on many factors
sions for this interface.Like the accessory interface this is an associated with each specific installation and is almost impossi-
international standard set of dimensions.There are two meth- ble to predict accurately.Cycle times of less than one second
ods of attaching solenoid control valves to the actuator.The are generally not recommended.Fast cycle times reduce seal
most common is to use a NAMUR style solenoid of the correct life and expose the valve and actuator to shock loads that can
designation.This solenoid is attached to the actuator with two 5 reduce service life.
mm screws with O-Rings providing the required seals.A single
pneumatic supply connection to a NPT threaded port is all that
DOUBLE ACTING CHART
ACTUATOR MODEL
AIR SUPPLY IN PSIG 3T-010 3T-020 3T-030 3T-040 3T-050 3T-060 3T-065 3T-070 3T-080 3T-090 3T-0A0
40 30 72 130 274 416 650 1075 1409 2771 5198 12631
60 45 108 194 411 623 975 1613 2114 4155 7797 18946
80 60 144 259 548 831 1300 2151 2819 5548 10396 25261
100 74 180 324 685 1039 1625 2689 3524 6929 12995 31577
120 89 216 389 822 1247 1950 3226 4228 8310 15594 37892
UNITS DA DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR DA SR
VOLUME CU. INCH 3 13.4 7.9 27 10.5 37 14 56 21 98 40 159 61 220 92 483 196 855 366 1343 610
WEIGHT LB. 1 2.3 2.8 3.4 3.9 6.3 6.9 9.1 10.1 13.4 15.2 19.3 22.4 26.9 30.4 50.4 56.5 97 115 198.5 247
ACTUATOR SPEED* .5/.5 .5/.5 .5/.6 .6/.8 .5/.6 .6/1 .5/.8 .6/1.2 .7/.8 1/1.2 .8/1 1.1/1.5 1/1 1.2/2 1.2/1.5 2/2.5 3.5/4.5 4.5/6 5/5.5 6/7
OPEN/CLOSE
SECONDS
*Actuator speed open/close based on 80 psi air at no load condition.
6
Customer Service 1-704-841-6000
Valve Automation
SpringStrokeEnd303 378 453 529 604 680 755 829 903 369 462 555 647 739 830 921 1014 1106 735 921 1106 1292 1478 1664 1850 2036 2222 1416 1770 2124 2478 2832 3186 3540 3894 4248 3531 4412 5293 6174 7054 7935 8815 9700 10585
120End2728 2605 2481 2358 2234 2115 1996 1872 1748 3597 3442 3286 3126 2966 2811 2655 2499 2343 7085 6783 6481 6179 5877 5570 5263 4961 4659 13273 12696 12119 11541 10966 10390 9813 9236 8659 32230 30820 29410 28001 26591 25186 23781 22372 20962
B.-IN.) (psig)110 End2471 2351 2230 2110 1989 1873 1757 1636 1515 3259 3107 2955 2801 2647 2493 2339 2187 2035 6424 6129 5834 5537 5240 4943 4646 4351 4056 12029 11465 10902 10339 9777 9214 8651 8088 7525 29209 27833 26457 25081 23705 22333 20961 19585 18209
L
RQUE ( 100End2214 2097 1979 1862 1744 1631 1517 1400 1282 2920 2772 2624 2476 2328 2176 2023 1875 1726 5762 5475 5187 4895 4603 4316 4028 3740 3452 10784 10235 9685 9136 8587 8038 7488 6939 6390 26188 24846 23503 22161 20818 19480 18141 16799 15456
RMATION, END TO LE AT ACTUATOR8090End End1709 1962 15991848 14891734 13831622 12771511 11681399 10581288 9481174 8381060 22542587 21162444 19772301 18392158 17012016 15631869 14241724 12821578 11391433 44515107 41834829 39144551 36464270 33773990 31093712 28403434 25683154 22952874 83329558 78209027 73078496 67947965 62817434 57696903 52566372 47445841 42315310 2023523212 1898221914 1772920616 1647619318 1522318021 1397416727 1272515433 1147214135 1021912838
O B
NG INF AVAILA70End1415 1298 1182 1067 953 814 1869 1722 1575 1427 1279 1100 3695 3409 3124 2837 2549 2205 6908 6363 5819 5274 4729 4076 16768 15436 14105 12776 11447 9938
SIZI SUPPLY 60End1121 998 874 751 628 545 1483 1328 1172 1014 856 747 2938 2636 2334 2028 1721 1511 5483 4907 4330 3753 3176 2776 13300 11891 10481 9076 7671 6690
o. SpringsAIR per4050PistonEndEnd2639 880 2/3529763 3419647 3/4 4 4/5 5 5/6 6 28471165 2/37091018 3570871 3/4 4 4/5 5 5/6 6 216842311 2/314162026 311471741 3/4 4 4/5 5 5/6 6 231414312 2/326293768 321163223 3/4 4 4/5 5 5/6 6 2761610458 2/363639127 351107799 3/4 4 4/5 5 5/6 6
N
X X X X X
SpringActuatorStrokeModelEnd 21 27 32 38 433TS-065-X48 53 59 64 35 44 53 62 71 3TS-070-X80 89 98 106 72 90 108 126 144 3TS-080-X162 180 198 216 106 133 159 186 212 3TS-090-X239 266 293 319 171 215 258 301 344 3TS-0A0-X387 430 473 516
(psig)120 End 186 179 171 164 156 148 140 133 125 330 317 303 290 276 262 247 234 220 699 669 638 608 577 547 516 486 455 1059 1012 964 917 869 822 774 726 677 1654 1582 1510 1442 1373 1300 1227 1154 1080
110 End 169 161 154 147 139 132 124 117 109 300 286 273 259 246 232 219 205 192 634 604 574 544 515 485 455 425 396 960 913 867 820 774 727 681 634 587 1502 1431 1361 1292 1223 1151 1080 1010 940
N.) 100 End 151 144 137 130 122 115 108 101 93 269 256 242 229 216 203 190 177 163 568 539 510 481 452 423 393 365 336 860 815 770 724 678 633 588 543 497 1349 1281 1212 1142 1072 1003 933 866 799
SIZING INFORMATION, END TORQUE (LB.-I AIR SUPPLY AVAILABLE AT ACTUATOR60708090 EndEndEndEnd 77 97 116134 7090110127 62 82.5103120 557697113 486990106 42608499 7793 7186 6479 137173208239 124160196226 110147183213 96134171200 82121159188 76105147175 134162 122149 109136 288364439504 258335412476 227306385448 197277358419 167249330391 146215303363 276335 249307 222279 434549664762 387504622718 339459579675 292414537631 244370495587 211316452543 409499 368455 326412 68586210391194 6137949751128 5417269111062 469659850996 396593789931 347510724863 659796 594730 529664
50 End 61 54 47 108 95 83 227 198 169 341 296 251 539 471 403
40 End 45 39 32 79 67 55 165 138 111 247 205 163 392 328 264
No. Springs perPiston2 2/3 3 3/4 4 4/5 5 5/6 6 2 2/3 3 3/4 4 4/5 5 5/6 6 2 2/3 3 3/4 4 4/5 5 5/6 6 2 2/3 3 3/4 4 4/5 5 5/6 6 2 2/3 3 3/4 4 4/5 5 5/6 6
X X X X X
Actuator Model 3TS-020-X 3TS-030-X 3TS-040-X 3TS-050-X 3TS-060-X
7
Customer Service 1-704-841-6000
Valve Automation
Apollo® CompacTorque™ Spring Return
(Start Stroke) Torque Ratings
Spring Stroke Start473 593 712 830 947 1067 1186 1306 1425 611 762 912 1063 1213 1368 1522 1673 1823 1177 1469 1761 2058 2354 2646 2938 3235 3531 2230 2788 3346 3904 4461 5019 5576 6134 6691 5443 6806 8169 9528 10886 12249 13612 14971 16330
(psig) 120 Start2902 2824 2746 2668 2590 2513 2435 2357 2279 3845 3749 3652 3556 3460 3364 3268 3172 3076 7543 7351 7158 6971 6783 6591 6398 6206 6014 14115 13749 13382 13016 12650 12284 11918 11552 11186 34207 33296 32385 31470 30554 29644 28733 27822 26911
110 Start2646 2569 2493 2415 2337 2261 2185 2109 2033 3501 3407 3313 3219 3125 3033 2942 2846 2750 6871 6683 6495 6310 6125 5937 5749 5564 5378 12851 12493 12135 11778 11421 11063 10706 10349 9991 31139 30250 29361 28467 27573 26684 25796 24906 24017
ORQUE (LB.-IN.) T ACTUATOR 90100 StartStart21302389 20582315 19872240 19132162 18402084 17662010 16921935 16201861 15491787 28193156 27313065 26422973 25542882 2465 2790 23792703 22922615 22002520 21072424 55286198 53516015 51745832 49995649 48245466 46475283 44705100 42954921 41214742 1033311586 999611237 965910888 932210540 898510191 86489843 83119494 79749145 76378796 2503228071 2419427204 2335526336 2251425464 2167424592 2083323725 1999322858 1915421991 1831621123
T A
MATION, START PLY AVAILABLE 7080 StartStart15861871 15121802 14391733 13631664 12871595 1522 1448 1379 1310 2106 2482 20152397 19252311 18342226 17432140 2055 1969 1880 1790 41274858 39464687 37644516 35844349 34054182 4011 3840 3670 3499 77239080 7367 8755 70118429 66658104 63207778 7453 7128 6803 6477 1863521993 1777521184 1691520374 1605519565 1519518755 17941 17127 16318 15508
G INFOR AIR SUP 60 Start1300 1222 1144 1062 979 1730 1634 1538 1442 1346 3396 3204 3012 2820 2627 6365 5979 5593 5227 4861 15277 14367 13456 12545 11634
N
SIZI 50 Start1048 974 901 1398 1307 1217 2744 2562 2381 5127 4771 4416 12325 11465 10605
40 Start795 726 657 1066 981 895 2091 1920 1749 3889 3563 3238 9373 8564 7754
No. Springs per Piston2 2/3 3 3/4 4 4/5 5 5/6 6 2 2/3 3 3/4 4 4/5 5 5/6 6 2 2/3 3 3/4 4 4/5 5 5/6 6 2 2/3 3 3/4 4 4/5 5 5/6 6 2 2/3 3 3/4 4 4/5 5 5/6 6
X X X X X
SpringActuatorStrokeModelStart30 37 44 51 58 3TS-065-X66 74 82 89 54 68 81 94 107 3TS-070-X121 135 148 161 118 148 177 207 2363TS-080-X266 296 326 355 185 231 277 323 3693TS-090-X415 461 507 553 280 350 419 489 558 3TS-0A0-X628 697 767 836
(psig)120Start194 189 183 178 172 167 161 156 150 350 341 331 322 313 304 295 286 276 747 728 709 691 673 654 635 617 598 1141 1114 1086 1059 1031 1004 976 946 915 1774 1729 1684 1639 1593 1547 1501 1456 1410
N.) 110Start177 172 166 161 156 150 145 139 134 319 309 300 291 283 274 265 256 247 681 662 644 626 608 589 571 553 535 1039 1012 986 959 932 905 878 850 822 1614 1570 1527 1482 1438 1395 1352 1308 1263
B.-I
QUE (L UATOR100Start160 155 149 144 139 134 128 123 117 287 278 269 261 252 244 235 227 218 614 596 578 560 542 524 507 490 472 937 911 885 859 833 807 780 754 728 1454 1412 1369 1326 1282 1243 1203 1160 1116
R T
RT TO AT AC90Start143 137 132 127 122 117 112 106 101 256 248 239 231 223 214 206 198 189 548 531 513 496 479 462 445 428 411 837 811 786 761 736 710 685 659 634 1296 1255 1214 1174 1134 1293 1053 1011 969
TION, STA VAILABLE 80Start125 120 115 110 105 100 95 90 85 225 217 209 201 193 185 177 169 160 482 465 448 432 415 399 382 366 349 736 712 687 663 638 614 589 565 540 1138 1098 1058 1022 985 944 903 863 822
A A
NFORM UPPLY 70Start106 100 95 90 85 191 182 174 165 157 410 392 374 356 339 626 600 574 548 522 967 925 883 767 652
ZING I AIR S60Start86 81 75 70 64 157 148 138 129 120 337 318 299 281 262 515 488 460 433 406 796 752 707 663 618
SI
50Start69 64 59 127 118 109 273 255 237 417 391 365 644 602 560
40Start52 47 42 96 88 80 208 191 174 319 295 270 491 452 412
No. Springsper Piston2 2/3 3 3/4 4 4/5 5 5/6 6 2 2/3 3 3/4 4 4/5 5 5/6 6 2 2/3 3 3/4 4 4/5 5 5/6 6 2 2/3 3 3/4 4 4/5 5 5/6 6 2 2/3 3 3/4 4 4/5 5 5/6 6
X X X X X
ActuatorModel TS-020-X TS-030-X TS-040-X TS-050-X TS-060-X
3 3 3 3 3
8
Customer Service 1-704-841-6000
Valve Automation
Apollo® CompacTorque™ 3TD-010-00
*Suggested spare parts;Included in repair kit
Factory lubricated with IMSCO poly U-II grease
Rebuild with High temp,disk brake,wheel bearing
grease
Actuator Temperature Limits
Nitrile (Buna) seals: -20˚F to +200˚F
Notes:
1. BOTTOM DIMENSIONS ARE INmm
AIR SUPPLY PSIG 40 50 60 70 80 90 100 120
TORQUE Lb. In. 29.3 36.6 44 51.3 58.6 66 73.3 88
3TD-010-00 Parts List
ITEM DESCRIPTION MATERIAL TREATMENT UNIT
QTY.
1 Body Extruded Aluminum Alloy Hard Anodized 1
2 Pinion High Strength Alloy Steel Nickel Plated 1
*3 O-Ring (Lower Pinion) Nitrile (Buna-N) N/A 1
*4 O-Ring (Upper Pinion) Nitrile (Buna-N) N/A 1
*5 Thrust Bearing (Pinion) Nylon 4-6 N/A 1
6 Retaining Ring (Pinion) Stainless Steel N/A 1
7 Piston Die Cast Aluminum N/A 2
*8 O-Ring (Piston) Nitrile (Buna-N) N/A 2
*9 Bearing (Piston) Nylon 4-6 N/A 2
*10 O-Ring (Adjustment Screw) Nitrile (Buna-N) N/A 2
11 Washer (Adjustment Screw) Stainless Steel N/A 2
12 Nut (Adjustment Screw) Stainless Steel N/A 2
13 Adjustment Screw Stainless Steel N/A 2
14 Left End Cap Die Cast Aluminum Powder Coat 1
15 Right End Cap Die Cast Aluminum Powder Coat 1
16 Screw (End Cap) Stainless Steel N/A 8
*17 O-Ring (End Cap) Nitrile (Buna-N) N/A 2
*Suggested spare parts; Included in repair kit (3TK-210-00).
9
Customer Service 1-704-841-6000
Valve Automation
Materials of Construction and Operation
11200
10199
4422022433 53107 10188 1080a7 2019*2*
42153 1080*6*
1M0Baaxr. -P 1re4s2spu.rse.i. 33111156*56** 32417 1120001642**** 3015*4*
3110a8 30213
41026 3111*9* 20111
3121a0
31221
4124*3* 10041
10073**
12025**
12050
CompacTorque Part Number Designations
Part # Unit Qty. Part Description Material Specifications Optional Materials Protection
01 1 Body Extruded aluminum alloy ASTM 6063 T6 A, B, C, D, E, F
02 2 Piston Aluminum ASTM B179-DIN 1725/5,
03 2 End caps Aluminum alloy ASTM B179-DIN 1725/5 C, D, E, F
04 1 Drive shaft Steel alloy AISI1144 SS Nickel plated
05* 2 Bearing (piston back) Nylon 46
06* 1 Bearing (pinion top) Nylon 46
07* 1 Bearing (pinion bottom) Nylon 46
08* 1 Thrust bearing (pinion) Polyphthalamide (PPA)
08a 1 Thrust washer (pinion) SS AISI 304
09* 2 Plug (transfer port) Nitrile (NBR) For extreme temperature
10 2 Screw (ext. stroke adj.) SS 18-8
10a 1 Screw (int. stroke adj.) SS 18-8
11* 4 O-Ring (screw seal) Nitrile (NBR) For extreme temperature
11a 4 Washer (seal) SS AISI304
12 4 Nut (stop adjustment) SS 18-8
13 8 Cap screw (end cap) SS 18-8
14* 2 O-Ring (end cap) Nitrile (NBR) For extreme temperature
15* 2 Bearing (piston head) Nylon 46
16* 2 O-Ring (piston head) Nitrile (NBR) For extreme temperature
17 12 (max) Spring (cartridge) High alloy spring steel Polyester powder coating
18 1 Spring clip (pinion) High alloy spring steel Nickel plated
19•• 1 Position indicator Polyamide
20•• 1 Cap screw/washer SS 18-8
21* 1 O-Ring (pinion top) Nitrile (NBR) For extreme temperature
22* 1 O-Ring (pinion bottom) Nitrile (NBR) For extreme temperature
23 8 Washer (cap screw) SS 18-8
24*** 2 Piston guide Polyphthalamide (PPA)
25 1 Universal shaft adapter Sintered metal FLN-4205-40 SS
NOTES: (1) *Suggested spare parts; included in repair kit. Factory lubricated w/IMSCO poly U-11 grease. Rebuild w/ high temperature disc brake wheel
bearing grease. Actuator temp. limits: Nitrile (BUNA) seals: -20˚F to +200˚F (2) •• Optional. (3) Model OAO Part No. 23 and 13 unit quantity is 12 pieces.
(3) *** 3T 010 thru 3T 060 is cast onto piston
Diagram 3
Air supplied to port A forces pis- Air supplied to port B forces pis- Air supplied to port A forces pis- Air or electric failure allows springs
tons apart and toward end posi- tons toward center with exhaust air tons apart and toward end posi- to force pistons toward center
tions with exhaust air exiting at exiting at port A.(A CW rotation is tion compressing springs.Exhaust position with exhaust air exiting at
port B.(A CCW rotation is obtained.) air exits at port B.(A CCW rotation port A.(A CW rotation is
obtained.) is obtained.) obtained.)
10
Customer Service 1-704-841-6000