. POWER S3 PPoowweerr SSuuppppllyy SSaaffee SSoolluuttiioonnss INTERCONNECT PRODUCTS 2012 FCI MVL Division FCI COPYRIGHT A changing automotive market environment Source : Bain & Co Power S3 connectors – 2012 FCI COPYRIGHT 2 Battery electrical solutions for metropolitan mobility Source : Bain & Co Power S3 connectors – 2012 FCI COPYRIGHT 3 What does High Power means in Automotive? Voltage: 400V to 800V DC RCS800 RCS890 APEX950 AAPPEEXX22..88 APEX950 APEX2.8 FCI’s complete range of terminals to cover all applications Power S3 connectors – 2012 FCI COPYRIGHT 4 Current carrying capacity - terminals derating curves* DERATING CURVE 400 RCS800 50mm² APEX 950 25mm² 350 DCS 9.5 10mm² APEX 2.8 4mm² 300 250 200 150 100 50 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 Ambient temperature in [°C] * For RCS800, performance based on high quality cables. Power S3 connectors – 2012 FCI COPYRIGHT 5 We equip serial cars … Example of Renault Fluence and Nissan Leaf EV high power system (cid:1) interconnection Apex280 2-way RCS800 2-way EV-PLUG EV-Plug IEC Type-1 IEC Type-2 Power S3 connectors – 2012 FCI COPYRIGHT 6 Renault L38 electric car (Fluence) Power S3 connectors – 2012 FCI COPYRIGHT 7 POWER.S3 - High power interconnect products HOUSINGS HIGH POWER TERMINALS APEX-2.8mm “Peripherals” PERIPHERAL [ 2.8mm rectangularpin ] SHIELDING Air conditioning 35A @ 70°°°° C Heating (4mm² cable) In-car charger APEX280 2-WAY APEX-950 UNSHIELDED [for 9.5mm rectangularpin] “Peripherals” 70A @ 70°°°° C (serial Q3 2012) (16mm² cable) In-car charger APEX950 4+1-WAY RCS-800 [straight] PERIPHERAL [for 8mm round pin] SHIELDING “Powertrain” 230A @ 70°°°°C (50mm² cable) RCS800 2-WAY Battery Junction box PERIPHERAL RCS-890 [90°°°°angle] Inverter SHIELDING [for 8mm round pin] e-motor (serial Q2 2012) 210A @ 70°°°°C (50mm² cable) RCS890 2-WAY Power S3 connectors – 2012 FCI COPYRIGHT 8 RCS800 – 400/800V, 250A Power S3 connectors – 2012 FCI COPYRIGHT 9 Power.S3 - RCS-800 male terminal (cid:2) Ø8mm screw machined pin (cid:2) 50 mm² section (cid:3) Ø8mm 50mm² (cid:2) Plastic cap for IP2x protection (cid:2) To be screwed to busbar (M6) (cid:2) Several terminal lengths for flexible busbar configurations (straight, 90°…) O-ring for sealing when unmated M6 self-clinching nut Plastic cap for IP2x protection Power S3 connectors – 2012 FCI COPYRIGHT 10
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