Andersen A1 – Installation Manual

14 Pages·2017·2.27 MB·English

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The Andersen A1 has
I N T R O D U C T I O N
Courtesy Light Vehicle charging socket
storage chamber
A1 PRODUCT FEATURES Vehicle charging Serial Number
cable magic slot EvoflekTM extra
l Repair work to the Andersen A1 is not storage flexible charge cable
permitted and may only be completed
by Andersen or an Andersen trained
expert.
l Only pull the charging cable out of the
vehicle plug using the charging socket,
never pull the cable.
l Ensure that the charging cable is not
mechanically damaged (kinked, jammed
or run over).
l The Andersen A1 is intended for
domestic charging of electric or plug-in
hybrid vehicles.
l Product dimensions 345mm(w) x
125mm(d) x 490mm(h). Add 8mm to
depth for wood decorative front panel.
Add 65mm to height to allow for top
chamber door opening.
l Product weight about 15 Kg depending
on variant.
l Nominal supply voltage 230V 50Hz.
l Operating temperature range
l Nominal charge current settings 16, 20,
32 Amps. Supplied set to 32 Amps.
l IP64 rated.
l Set for T2 Mode3 charging.
l Nominal cable length
Status LED’s
Integral RCD
on front panel
Plug in control unit to allow
easy removal for equipment
and building maintenance
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Fig F1.1
C H E C K T H E PA R T S
1 C heck the supplied carton(s). See
exploded view of packing, fig F1.1 1-1
If there is any significant visible damage
to the main carton, A then photograph
the damage and sign for the carton as
damaged before opening. Report the
damage to the sender.
2 Place the main carton, A on a stable firm
surface the correct way up and open the B
top. Take care not to cut items in the carton.
3 Remove the smaller carton, B from the 2-0
top of the main carton, open and check
that the correct decorative front panel,
1-0 is present and undamaged.
NOTE: There are two available types of panel,
Metal, 1-1 OR Wood 1-2, only one panel is
supplied per charger.
3-0
Place decorative front panel back in its
carton for later use.
4 Remove back panel, item
2-0, check it is undamaged and place to
the side for later use.
5 Remove the control unit, 3-0, check that
it is the correct model and colours and
is undamaged, take care and do NOT A
remove any of the protective films, replace
back in the main carton for later use.
6 R emove the accessory pack 4-0 and
check it contains: -
4 -1 4 x decorative front panel
retention screws.
4 -2 4 x back panel spacer washers.
4-3 2 x charger retention
tamperproof screws.
Place to one side for later use.
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Fig F2.1
Q U I C K O V E R V I E W
1-0
l R ead these instructions carefully and
study the device to familiarise yourself
with it before you attempt to install,
operate or service it.

l The illustrations and explanations
contained in this manual refer to a
typical version of the device. Your
device version may differ slightly from
this.
l Fig F2.1 shows an exploded view of
the product.
3-0
l T he parts in fig F2.1 are identified as: -
4-1 x4
1-0 Decorative Front Panel.
2-0 Back panel. AS x4
3-0 Control unit.
4-1 4 x decorative front panel
retention screws.
4-2 4 x back panel spacer washers. 4-3 x4
4-3 2 x charger retention
tamperproof screws.
AS 4 x attachment screws.
2-0
4-2 x4
x4
x4 x2
xx44
xx44 xx22 1-1
1-2
11-1-1
4-1
11-2-2
44-1-1
4-2 4-3
44-2-2 44-3-3
4-2 x4 4-3 x4
4-1 x4
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4-0
44-0-0
B
BB
2-0
22-0-0
3-0
33-0-0
A
AA
Fig F1.1
FFigig F F11.1.1
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Fig F3.1
H O W T O I N S TA L L
1. SELECT THE INSTALLATION LOCATION
345mm (13”)
1.1 GENERAL CRITERIA FOR SELECTING
m
AN INSTALLATION SITE m”)
08
The Andersen A1 has been 0(
2
designed for indoor and outdoor
domestic use. If possible, install the
Andersen A1 so that it is protected
from direct rainfall and sunlight
”)
to avoid the effects of weather, 9
1 200mm 200mm 200mm
such as icing, overheating, and m ( (8”) (8”) (8”)
damage by hailstones or the like. m
0
Ensure that you comply with the 49
permitted operating ambient
conditions. Ensure compliance
with local installation standards
and regulations. Ensure that the
proposed mounting surface is secure
and substantially vertical and flat,
take account of the weight of the ”)
Andersen A1 at 15 Kg 30
m (
m
1.2 RECOMMENDED CLEARANCES 0
5
AROUND THE INSTALLED 7
ANDERSEN A1
See fig F3.1 for recommended
clearances around the installed
Andersen A1. Ease of winding
the charge cable into the A1
magic slots may be reduced if
the recommended clearances are
reduced. If two Andersen A1 units
are placed next to each other then
they can share the horizontal gap
between them. The working space
around the Andersen A1 can be the
mounting surface or open space.
The Andersen A1 can be placed
close to pipes, trunking and the like
providing they do not prevent easy
access and winding of the charge
cable in to the magic slots.
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2. INSTALL THE BACK PANEL Fig F4.1
2-J
2.1 Screw the back panel to the
2-0
selected location
2-H
2.1.1 Determine where the cable entry
is to be positioned, there are 6
options in the rear of the back panel,
hole 2-B, 2-C, 2-D, 2-E, 2-F, 2-G.
and one in the bottom of the back 2-G
panel, hole 2-A see fig F4.1 Move
the cable entry bush 2-1-4 to the 2-F
selected hole.
2-E
2.1.2 Washers 4-2 are to be fitted
between the back panel and the 2-D
mounting surface M, behind each of
the mounting screw holes, these are
2-C
used to space the back panel from
the mounting surface. See fig F4.2 2-1-4
2.1.3 Attach the back panel to the
2-B
mounting surface using 4 screws 2-K
AS, (not supplied) ensuring that 2-1 2-1-6 x4 2-A 2-K
the supply cable lines up with the
selected entry hole. The maximum
screw diameter that can be used
is 6mm. NOTE the weight of
the Andersen A1 is about 15 Kg Fig F4.2
depending on the variant.
2.2 Wire the Back Panel to the mains
supply.
2.2.1 The RCD assembly 2-1 can be
removed for wiring if needed by 2-0
removing the 4 fixing screws 2-1-6
see fig F4.1 M
AS x4 4-2
2.2.2 Open the RCD opening door
2-1-2, ensure that the RCD 2-1-5
is switched OFF using its switch 2-S
then remove the RCD front panel
2-1-1 by releasing its 4 x retention
screws 2-CS, see fig F4.1 and
fig F4.3
4.2
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2.2.3 Feed the mains supply cable 2-M Fig F4.3
through the selected hole on the
back panel.
2-S 2-1 2-M
2.2.4 Feed the mains supply cable
through the cable gland entry 2-1-3
and wire to the three terminals, L, N, 2-0
E as shown in fig F4.3. Ensure the
clamping screws are tight and the
2-T
cable gland is tight and sealed.
2.2.5 Carry out normal wiring safety
checks. Note the metal cabinet of
the Andersen A1 is NOT earthed.
2.2.6 Replace the RCD front panel.
2-1-5
2.2.7 Replace the RCD assembly if it was
removed for wiring.
2-1-4
2.2.8 Open the RCD door 2-1-2 to re
expose the RCD 2-1-5
2.2.9 Ensure that the RCD is still switched
2-1-1
OFF.
2.2.10 Ensure that the supply protective
cover 2-1-7 is in place. fig F7.1 2-1-2
2-CS x4
2.2.11 Turn on the mains supply.
2.2.12 Turn the RCD ON using switch 2-S
and ensure that it stays ON fig F4.3
2.2.13 Push the RCD test button 2-T and
ensure that the RCD turns OFF fig
E
F4.3
2.2.14 Repeat the previous 2 items one
N
more time.
L 2-1-3
2.2.15 Leave the RCD turned OFF and
turn OFF the mains supply at the
2-1-5
consumer unit.
2.2.16 Close the RCD opening door.
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3. CHECK THE SETTINGS ON THE Fig F5.1
A1 CHARGER CONTROLLER
3.1 The Andersen A1 charger controller
supplied set to charge at 32 Amps
maximum.
3.2 The Andersen A1 can be re set to a
maximum charge current of 20 Amps
or 16 Amps. 3-1
3.3 To change the maximum
charge current: -
3-1-1 x4
3.3.1 Place the Andersen A1
control unit on a suitable
soft flat surface such as
cardboard with the sealed
control enclosure 3-1 facing
up fig F5.1 3-0 1 S1 3-0
3.3.2 Remove the control
enclosure lid by removing its
retention screws 3-1-1.
Take great care not to
damage the delicate parts
inside the enclosure.
3-1-2
3.3.3 Identify the main control
PCB 3-1-2 and the dual in
line switch S1 on that PCB.
3.3.4 Using a small screwdriver
carefully set the switches
on S1 according to those Table T5.2
shown in Table T5.2 for the Switch settings for S1
required maximum current.
32 Amp 20 Amp 16 Amp
3.3.5 Replace the enclosure lid O 1 O 1 O 1
and fixing screws, ensuring
X 2 X 2 X 2
that the sealing gasket is
correctly positioned. X 3 X 3 X 3
X 4 X 4 X 4
X 5 O 5 O 5

O 6 X 6 O 6
X 7 X 7 X 7
X 8 X 8 X 8
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4. FIT THE DECORATIVE FRONT PANEL TO Fig F6.1
THE CONTROL UNIT
4-1 x4
4.1 Lay decorative front panel 1-0 on a soft
horizontal surface such as cardboard 3-8
with the front side down and the control
unit 3-0 on its side as shown in fig F6.1
3-9
4.2 Ensure vehicle charging cable 3-9 is
flat and has no overlaps as shown in
3-0
fig F6.1 The charging cable is held 3-4
in place by the retaining film 3-8. If
the charging cable is not correctly 3-10
3-5
positioned, then, either correct its
position OR remove the entire length
of cable and exit the cable from the
bottom of the control unit. To unwind
the cable, it is necessary to remove
3-8 1-0
the protective film from the top of the
control unit to enable the top chamber
door 3-4 to be opened and allow
removal of the vehicle charge socket
3-5. Close the top chamber door after
removing the vehicle charge socket.
4.3 Connect the led socket 3-7 to the led
plug 1-3 see fig F6.1.1 and F6.1.2,
ensure the correct rotation of the
connector and that the two parts are
latched together.
4.4 Locate the led cable 3-10 on the rear
side of the control unit, this is the side
where the screws 4-1 are shown on fig
F6.1. Gently pull the led cable at the
same time as lowering the control unit
3-7
on to the front panel. Locate the 4 x
front panel fixing screws through the
control unit and in to the decorative 1-3
front panel, hand tighten. Check that
the led cable is not trapped between
the front panel and the control unit,
the led cable must not be visible in any
Fig F6.1.1 Fig F6.1.2
of the 4 cable magic slots. Tighten the
front panel fixing screws.
4.5 Put the assembly to the side and in a
safe place ready for wall mounting.
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5. FIT THE CONTROL UNIT Fig F7.3
TO THE BACK PANEL
5.1 Ensure that mains supply is OFF 2-1-7
and that the RCD is OFF.
2-1-8
5.2 Locate the mains socket 2-1-9 and
the cam lock 2-1-8 on the back
2-1-9
panel, see fig F 7.1
5.3 Rotate the cam upwards to its full
extent of movement see fig F7.2
5.4 Remove the protective cover 2-1-7
and place behind the socket see
fig F7.3
Fig F7.1 Fig F7.4
2-1-8 2-1-7
2-1-9 2-1-8
2-1-7 2-1-9
3-2
Fig F7.2 Fig F7.5
2-1-8 2-1-7
2-1-7 2-1-8
2-1-9 2-1-9
3-2
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