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An Introduction to Metallic Glasses and Amorphous Metals PDF

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An Introduction to Metallic Glasses and Amorphous Metals An Introduction to Metallic Glasses and Amorphous Metals Zbigniew H. Stachurski Gang Wang Xiaohua Tan Elsevier Radarweg29,POBox211,1000AEAmsterdam,Netherlands TheBoulevard,LangfordLane,Kidlington,OxfordOX51GB,UnitedKingdom 50HampshireStreet,5thFloor,Cambridge,MA02139,UnitedStates Copyright©2021HigherEducationPress.PublishedbyElsevierInc.Allrightsreserved. MATLAB®isatrademarkofTheMathWorks,Inc.andisusedwithpermission. TheMathWorksdoesnotwarranttheaccuracyofthetextorexercisesinthisbook. Thisbook’suseordiscussionofMATLAB®softwareorrelatedproductsdoesnotconstituteendorsementorsponsorshipby TheMathWorksofaparticularpedagogicalapproachorparticularuseoftheMATLAB®software. Nopartofthispublicationmaybereproducedortransmittedinanyformorbyanymeans,electronicormechanical, includingphotocopying,recording,oranyinformationstorageandretrievalsystem,withoutpermissioninwritingfromthe publisher.Detailsonhowtoseekpermission,furtherinformationaboutthePublisher’spermissionspoliciesandour arrangementswithorganizationssuchastheCopyrightClearanceCenterandtheCopyrightLicensingAgency,canbefound atourwebsite:www.elsevier.com/permissions. ThisbookandtheindividualcontributionscontainedinitareprotectedundercopyrightbythePublisher(otherthanasmay benotedherein). Notices Knowledgeandbestpracticeinthisfieldareconstantlychanging.Asnewresearchandexperiencebroadenour understanding,changesinresearchmethods,professionalpractices,ormedicaltreatmentmaybecomenecessary. Practitionersandresearchersmustalwaysrelyontheirownexperienceandknowledgeinevaluatingandusingany information,methods,compounds,orexperimentsdescribedherein.Inusingsuchinformationormethodstheyshouldbe mindfuloftheirownsafetyandthesafetyofothers,includingpartiesforwhomtheyhaveaprofessionalresponsibility. Tothefullestextentofthelaw,neitherthePublishernortheauthors,contributors,oreditors,assumeanyliabilityforany injuryand/ordamagetopersonsorpropertyasamatterofproductsliability,negligenceorotherwise,orfromanyuseor operationofanymethods,products,instructions,orideascontainedinthematerialherein. LibraryofCongressCataloging-in-PublicationData AcatalogrecordforthisbookisavailablefromtheLibraryofCongress BritishLibraryCataloguing-in-PublicationData AcataloguerecordforthisbookisavailablefromtheBritishLibrary ISBN:978-0-12-819418-8 ForinformationonallElsevierpublications visitourwebsiteathttps://www.elsevier.com/books-and-journals Publisher:GlynJones EditorialProjectManager:NaomiRobertson ProductionProjectManager:NirmalaArumugam Designer:MatthewLimbert TypesetbyVTeX Contents CHAPTER1 Introduction .................................................. 1 References................................................... 7 CHAPTER2 Makingofmetallicglassesandapplications ........................ 9 2.1 Applicationsofmetallicglasses .................................. 9 Aerospaceandbeyond .......................................... 9 Protectiveshield........................................... 10 Applicationascompliantmechanisms .......................... 11 Applicationasgears ........................................ 12 Applicationasmirrors ...................................... 12 Applicationtocorrosionresistance ............................. 14 Applicationtosolarwindcollection ............................ 14 Applicationasmagneticsensors ............................... 15 Applicationassuper-conductingsensor ......................... 16 Biologicalapplicationsofmetallicglasses ........................... 17 Recentdevelopmentsofmetallicglassesasbiomaterials ............. 17 Mg Zn Ca alloy ........................................ 18 60 35 5 Ti Cu Pd Zr alloy ..................................... 19 40 36 14 10 Non-degradablemetallicglasses(Ti-,Zr-,Fe-,Pt-basedMGs) ........ 19 Zr-basedmetallicglasses .................................... 20 Fe-basedmetallicglasses .................................... 20 Pt-basedmetallicglasses .................................... 21 Mg-,Zn-,Ca-,Sr-basedmetallicglasses......................... 21 Metallicglasstransformers ...................................... 22 Sportingequipmentandpersonalitems ............................. 24 Optical,magnetic,andelectrical .................................. 25 Amorphoussiliconsolarcells .................................... 26 Jewellery .................................................... 26 Metallicplasticine ............................................. 27 RewritableDVDs ............................................. 28 Manufacturingprocess ...................................... 29 Howthematerialfunctionsinasystem? ......................... 29 References................................................... 31 2.2 Makingmetallicglasses ........................................ 32 Castingintoamold ............................................ 32 Spinningwheelmethod ......................................... 35 High-pressuretorsion........................................... 37 Ti–Nialloy............................................... 38 Fe B Si P alloy ....................................... 40 78 8.5 9 4.5 v vi Contents ZrTiNiCualloy ........................................... 40 Ballmilling .................................................. 41 Coldrolling .................................................. 42 References................................................... 44 CHAPTER3 Solidification ................................................. 45 3.1 Solidificationbycrystallization ................................... 45 Liquid→solidtransformationbycrystallization ...................... 45 Nucleation ................................................... 47 Nucleationphenomenonandphysicalprocess .................... 47 Nucleationkinetics......................................... 50 Embryos,nuclei,andcriticalsize .............................. 50 Temperaturedependenceofnucleation .......................... 53 Structuraldependenceofnucleation ............................ 55 Crystalgrowth ................................................ 55 Viscosity .................................................... 56 Kineticsofcrystallization ....................................... 58 Assumptionsforisothermalcrystallization ....................... 59 Homogeneousnucleationandsphericalgrowth.................... 61 Instantaneousheterogeneousnucleationandsphericalgrowth ......... 61 Randomnucleationandsurfacegrowth ......................... 62 Randomnucleationanddiffusioncontrolledsphericalgrowth ......... 62 Microstructureofsolidifiedmetals ................................. 63 Stereologyofmicro-structures ................................ 63 AnalysisoftheKJMAequation ................................... 64 Temperaturedependenceofthecrystallizationrate ................. 66 References................................................... 66 3.2 Solidificationofglass .......................................... 68 Theprocess .................................................. 68 Useoftheterms“amorphous”and“glass” ....................... 71 Varietyofglasses .......................................... 71 Threecharacteristicscommontoallglasses .......................... 72 DiffusehaloX-rayscatteringpattern ........................... 72 StepatT onDSCcurve .................................... 73 g GradientchangeatT indilatometry ........................... 74 g Relationshipbetweencoolingrateandvitrification ..................... 74 TTTdiagramforaluminium .................................. 76 Continuouscoolingtransformation(CCT)diagrams ................ 78 Briefhistoryofmetallicglasses ................................... 80 Glass-formingability ........................................... 84 Reducedglasstransitiontemperature ........................... 88 Fragility .................................................... 88 Thecageeffect ............................................... 91 References................................................... 95 Contents vii CHAPTER4 Characterizationofmetallicglasses ............................... 97 4.1 Glasstransitiontheories ........................................ 97 Introduction .................................................. 97 Kinetictheory(WLF) .......................................... 99 Freevolumetheory ............................................ 100 Entropytheory................................................ 103 Stressfluctuations’theory ....................................... 105 Viscoelastictheory............................................. 109 Modecouplingtheory(MCT) .................................... 110 Geometricalfrustrationtheory .................................... 112 Clusterjammingtheory ......................................... 114 Space-timebubbles’theory ...................................... 115 Localtransitionevents .......................................... 117 Conclusions .................................................. 120 References................................................... 121 4.2 Mechanicaltesting ............................................ 124 Tensiletesting ................................................ 125 Measuringthesample ...................................... 127 Calculatingelasticproperties ................................. 127 Compressiontesting ........................................... 128 Sheartesting ................................................. 129 Hydrostatictesting ............................................. 130 Surfacehardnesstesting......................................... 130 Thescienceandengineeringofhardnesstesting ....................... 131 Testingathightemperature ...................................... 134 Dynamicmechanicaltesting ..................................... 134 References................................................... 136 CHAPTER5 Modelsofstructure ............................................ 137 Atomicarrangementsinsolids .................................... 137 Atomsandtheirproperties ....................................... 137 Modelsofatomicpackingincrystals ............................... 140 Modelsofatomicpackinginmetallicglasses ......................... 141 Idealamorphoussolidstructure ............................... 142 Structurebasedonrandomlyorientedclusters .................... 144 Modelsofmicro-structureinmetals ................................ 146 Poly-crystallinemetals ...................................... 146 Heterogeneityofstructureinpoly-crystallinemetals................ 147 Heterogeneityofstructureinmetallicglasses ..................... 148 References................................................... 154 CHAPTER6 Magneticpropertiesofamorphousmetallicalloys .................... 157 Section1.Thehistoryofmagnetism ............................... 157 Ancientperiod(fromthe1stto18thcentury) ..................... 157 Electromagneticage(the19thcentury) .......................... 158 viii Contents Developmentofmagnetism(the20thcentury) .................... 161 Ageofapplications(fromthe20thto21stcentury)................. 162 Atomic-scalemagnetism ........................................ 164 Magnetismofoneelectron ....................................... 164 Angularmomentum ........................................ 164 Orbitalmoment ........................................... 165 Spinmoment ............................................. 166 Thetotalmagneticmomentofoneelectron ...................... 166 Magnetismofoneatom ......................................... 167 Pauliexclusionprinciple .................................... 167 Magneticmomentofanatom ................................. 167 Hund’srules.............................................. 168 Macroscopic-scalemagnetism .................................... 168 Magnetization(M) ......................................... 168 Magneticsusceptibility ..................................... 169 Diamagnetismandparamagnetism ................................. 169 Ferromagnetism............................................... 171 Molecularfieldtheory ...................................... 171 Hysteresisloop ........................................... 173 Anisotropy ............................................... 173 Theclassificationofferromagneticmaterials ..................... 174 Hardmagneticmaterials..................................... 174 Softmagneticmaterials ..................................... 175 Section2.Applicationsofamorphousalloys ......................... 175 SoftmagneticbehaviorofFe-basedamorphousalloys .............. 175 Fabricationtechniques .......................................... 176 Coppermoldcasting ....................................... 176 J-quenchingcombinedwithfluxingtechnique .................... 177 Powdermetallurgy ......................................... 177 Additivemanufacturing(or3Dprinting)technique ................. 178 Enhancementofsoftmagneticproperties ............................ 178 ApplicationsofcommercializedFe-basedBMGs ...................... 179 MagneticbehaviorofNd-basedamorphoushardmagnets ............... 180 ModelsforthecoercivityofNd-basedamorphousalloys ............ 180 Microstructureandcompositionalcharacteristicsofamorphousphasein theNd Fe Al bulkmagnet ................................ 181 60 30 10 Enhancingthemagneticpropertybyalloyingelements.................. 184 Magneto-caloricbulkamorphousalloys ............................. 185 Magneto-caloriceffect ...................................... 185 Abriefhistoryofthemagneto-caloriceffect ......................... 186 Characterizationofmagneto-caloricmaterials ........................ 186 Magneto-caloricbulkmetallicglasses .............................. 188 Section3.Outlookofmagneticamorphousalloys ..................... 188 References................................................... 190 Contents ix CHAPTER7 Elasticityofmetallicgasses ..................................... 193 Continuummechanics .......................................... 193 Affineandnon-affinedeformation ................................. 193 Exampleofmacroscopicelasticdeformation ..................... 194 StrainmeasuredbytheVoronoimethod(atomiclevel) .............. 195 StrainmeasuredbytheX-raymethod:crystallinesolids ............. 197 StrainmeasuredbytheX-raymethod:amorphoussolids ............ 198 Deformationinbulkmetallicglass ................................. 200 ElasticmodulusbytheX-raymethod ............................... 201 DeformationinZr Al Ni Cu metallicglass ....................... 202 55 10 5 30 Contactprobabilityandaveragespacing ......................... 203 DeformationinZr Cu Al Ti metallicglass ...................... 205 46.5 45 7 1.5 DeformationinZr Cu Ni Al metallicglassundercooling ........... 207 64 16 10 10 Deformationinthinfilmmetallicglass.............................. 210 StructuralevolutioninZr Cu metallicglassduringcompression ........ 211 50 50 StructuralevolutioninZr Cu Ni Al duringheating ........... 213 64.13 15.75 10.12 10 Changesinatomicstructurerevealedbyradialdistribution ............... 215 References................................................... 218 CHAPTER8 Introductiontoanelasticdeformation .............................. 221 Creep ...................................................... 222 Stressrelaxation .............................................. 223 Mechanicalrelaxationanddynamiclossmodulus ..................... 224 Timeandtemperaturedependentbehavior ........................... 225 Creepofaluminium-basedmetallicglass ............................ 226 CreepofZr-basedmetallicglass .................................. 226 DynamicrelaxationinFe Al metallicglass ........................ 228 63 27 Free-volumeanelasticdeformationofmetallicglasses .................. 228 Theβ relaxationinLa–Ni–Almetallicglass ......................... 231 Definitionsofshearviscosity ..................................... 232 1.Newton’sdefinition ...................................... 232 2.Stokes’definition ........................................ 233 3.Hagen–Poiseuille’sdefinition ............................... 233 References................................................... 234 CHAPTER9 Plasticdeformationandyieldstrengthofmetals ...................... 235 Time–temperaturedeformationmaps ............................... 236 T–Tdeformationmapforpoly-crystallinemetal(silver) ............. 237 T–Tdeformationmapformetallicglass ......................... 238 Mechanismsofplasticityattheatomiclevel ...................... 238 Plasticityinmetallicglasses...................................... 239 PlasticflowinMGs ............................................ 241 Serratedflowatmacroscopiclevel ................................. 242 Environmentaltemperatureeffects ............................. 242 Dynamicalbehavior ........................................ 243 Micro-structureeffects ...................................... 263

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