AMC PAMPHLET AM CP 706-188 ENGINEERING DESIGN HANDBOOK MILITARY PYROTECHNICS SERIES PART FO U R DESIGN OF AMMUNITION FOR PYROTECHNIC EFFECTS HEADQUARTERS, US ARMY MATERIEL COMMAND MARCH 1974 CORRECTED COPY AMCP 706-188 DEPARTMENT OF THE ARMY • HEADQUARTERS UNITED STATES ARMY MATERIEL COMMAND 5001 Eisenhower Avs} A lexandria YA 22204 AMC PAMPHLET NO. 706-188 March 1974 ENGINEERING DESIGN HANDBOOK MILITARY PYROTECHNICS SERIES PART FOUR, DESIGN OF AMMUNITION FOR PYROTECHNIC EFFECTS TABLE OF CONTENTS Paragraph Page LIST OE 1LLUSTRATIONS .......................... . xii LIST OF TABLES ........................................... . xvii LIST OF SYMBOl S ......................................... . xix PREFACE ........................................................ . xxvi CHAPTER 1. INTRODUCTION l-l Scope .............................................................. i-i 1-2 Purpose.............................................................. . i -i 1-3 Role of Pyrotechnic Ammunition................... . i -i CHAPTER 2. BASIC PRINCIPLES SECTION 1. VISIBLE AND NONV1SIBLE RADIATION 2 I Illumination Properties........................................ 2 1 2—1.1 Intensity......................................................... 2—1 2—1.2 Brightness......................................................... 2-2 2 1.3 Surface Illumination..................................... 2 • 2 2' 1.4 Contrast ............................................................ 2-2 2-2 Spectral Distribution............................................ 2—4 2—2.1 Discrete Spectra .............................................. 2—4 2 2.2 Continuous Spectra......................................... 7 5 2—2.3 Color Effect:..................................................... 2—5 2—3 Infrared and Ultraviolet Radiation ...................... 2—7 2—4 Transmission of Light.......................................... 2-9 2-4.1 Reflection........................... 2-9 2-4.2 Absorption ....................................................... 2-9 2—4.3 Attenuation.................................................. 2—10 SECTION II. HEAT 2—5 Thermal Properties . . . 2-10 i AMCP 706-188 TABLE OF CONTENTS (Con't.) Paragraph Page 2—5.[ Quantity of Heat.............................................. 2—10 2 5.2 Temperature..................................................... 2-10 2 5.3 Heat Capacity................................... 2-11 2-5.4 Phase Changes................................................... 2-11 2—5.5 Heats of Reaction ............................................ 2—11 2—6 Transfer of HeatE nergy ....................................... 2—11 2-6. i Conduction...................................................... 2— IE 2—6.2 Convection ....................................................... 2—12 2—6.3 Radiation ......................................................... 2-13 SECTION HI. SOUND 2—7 Intensity.............................................................. 2-14 2 -8 Wavelength ........................ 2—14 2—9 Effect of theM edium ........................................... 2—15 References ................ 2—17 CHAPTER 3 PYROTECHNIC TERMINAL EFFECTS SECTION 1. VISIBLE LIGHT 3 I Illumination........................................................... 3— I 3- l.l Requirements ................................................... 3 — 1 3—1.2 Effect of Field Conditions ............................. 3-1 3 1.3 Effect of Flare Height and Intensity .............. 3-5 3 1.4 Multiple SourceI llumination ........................ 3—7 3 1.5 Flare Location................................................... 3-9 3 1,6 Estimates of Flare Size...................................... 3 9 3 1.7 Typical Illuminating Candles ....................................... 3-11 3-2 Signaling, Marking, and Warning............................. 3 — 12 3-2.1 Types of Device .............................................. 3-12 3 -2.2 Visibility Considerations.................................. 3—14 3-2.3 Height Considerations..................................... 3-15 3—2.4 Typical Devices................................................ 3-16 3 3 Tracking .................................................... 3 — 17 3 4 Photography .............................................................. 3 — 18 3—4.1 General.......................................................... . 3—18 3—4.2 Sensitive Films ................................................. 3—18 3 -4.3 Light Source Requirements............................ 3-19 3-4.4 Synchronization ............................................... 3-20 3—5 Simulation 3—21 SECTION II. NONV1SIBLE LIGHT 3-6 IR Radiation......................................................... 3-21 3 -6.) General................................................ 3-21 3 6.2 Considerations for IR Pyrotechnic Devices . . 3-22 AMCP 706-188 TABLE OF CONTENTS (Con't.) Paragraph Page 3-6.3 1R Targets.............................................■ . 3-22 3-7 Tracking ........................................................... . 3-22 3-8 Photography ...................................................... . 3-23 3-8.1 General .......................................................... . 3-23 3-8.2 |R Films ......................................................... 3-23 3-8.3 Light Sources ................................................ 3-23 SECTION III. SMOKE 3—9 Marking, Signaling, and Warning................... 3-24 3—9.1 Physical Characteristics of Smoke.............. 3-24 3-9.) .1 Particle Size............................................. 3-24 3-9.1.2 Visibility......................................!____ 3-25 3-9.1.3 Colored Smokes .................................... 3-27 3 9.1.4 Total Obscuring Power .......................... 3-28 3 9.2 Typical Devices........................................... 3-28 3-10 Tracking .......................................................... 3 3) 3—10.1 Use and Characteristics............................... 3-31 3 10.2 Tracking Devices......................................... 3-32 3 1 I Screening............................................. ... 3-33 3-11.1 Properties of Screening Smokes ............... 3- 33 3—11.2 Smoke Generation .................................... 3—35 3 -1 1.2.1 Oil Smokes ............................................. 3-35 3-11.2.2 Zinc Chloride Smokes............................. 3-36 3-11.2.3 White Phosphorus Smokes ............... 3-36 3—11.2.4 Liquid Smoke Agents ............................ 3-38 3- t 1.2.5 New Developments in Screening Smokes 3-40 3 12 Simulation ...................................................... 3-40 3 13 Riot Control................................................... 3-41 3—13.1 Smoke Generation .......................... 3 41 3 - I 3.2 Formation of Dispersed Phase......... 3-41 3-13.2.1 Condensation Process .................. 3-41 3 -13.2.2 Dispersion Process ............... 3-41 3-13.2.3 Combined Process ...................... 3-41 3-13.3 Devices ............................................. 3-42 SECTION JV. HEAT AND GAS 3-14 Igniters and Primers................ . . . 3-43 3— i4.1 Initiation ..................................... 3-43 3 14.1.1 The Initiation Process........... 3-43 3—14.1.2 Electric Initiators .................. 3-43 3—14.1.3 Mechanical Initiation ........... 3-44 3— 14.1.4 Input Requirements................ 3-44 3—14.2 Initiation of Pyrotechnic Delays 3-44 3-14.2.1 Vented Delays........................ 3—44 iu TABLE OF CONTENTS (Con't.) Paragraph Page 3—14.2.2 Obturated Delays. .............................. 3-43 3-14.3 Igniters .................................................... 3 45 3-14.4 Ignition of Pyrotechnics Compared With That of Solid Propellants................... 3-45 3-15 Incendiaries................................................... 3-46 3-15.1 Small Arms Incendiaries......................... 3-46 3-15.2 Incendiaries for Ground Application .. 3- 47 3-15.3 Special Incendiary Devices ..................... 3-48 3-16 Batteries .................................................. 3-50 3-16.1 Battery Types and Requirements............ 3-50 3-16.2 Thermal battery .................................. 3 -5 ! 3 —17 Gas Actuated Devices . ............................ 3-52 3—17.1 Typical Devices...................................... 3-52 3—17.2 Method of Operation ............................. 3-S3 3—18 Gas Producing Devices................................ 3-53 SECTION V. FUZING AND TIMING 3 19 Fuzes ............................................. 3-56 3-19.1 Purpose of a Fuze........................ 3 -56 3—19.2 Timers for Fuzes................. . . 3-56 3-19.3 Environmental Sensors............. 3-57 3—19.3.1 The Arming Environment ... 3-57 3 19.3.2 The Functioning Environment ■■ -57 3-19.4 Input and Output........................ 5-57 3-20 Fuses ............................................... 3-58 3 21 Delays.............................................. 3-60 3—21.1 Space Limitations........................ 3-60 3 21.2 Vented Delays.......................... 3 60 3 21.3 Obturated Delays.......................... 3 61 3 21.4 Delay Compositions...................... 3-62 3—21.4.1 Black Powder .......................... 3-62 3—21.4.2 Gasiess Compositions .............. 3 62 3 21.5 System Design and Performance 3-63 SECTION VI. OTHER EFFECTS 3-22 Sound .............................................................. 3-64 3-22.1 Use of Sound-producing Pyrotechnics .. . . 3 - 65 3-22.1.1 Training of Troops and Observers......... 3-65 3 22.1 2 Decoy and Deception of Enemy Troops 3-66 3-22.1.3 Warning and Signaling............................ 3-67 3 22.1.4 Military Protocol.................................... 3 57 3-22.1.5 Sounding.................................................. 3-67 3 22.2 Blast Effect.................................................. 3 67 3—22.3 Whistle Effect ............................................. 3 - 67 iv AMCP 706-188 TABLE OF CONTENTS (Con't.) Paragraph P.ige 3-23 Luminescence .................................................... 3-68 3-24 Ionization............................................................ 3-6 9 3-24.1 Creation of Artificial Comet Tail................... 3-6<? 3-24.2 Study of Interplanetary Magnetic Field Lines............................................................ 3-69 3-24.3 Production of Artificial Electron Clouds . ... 3-70 3-24.4 Removal of Electrons from the Normal Ionosphere .......................................... . . . 3-70 3-24.5 Production of Vaporized Metals .................... 3-70 3-25 Deslrucl Elements ............................................. 3-71 3—26 Weather Modification ......................................... 3 71 3-26.1 Techniques of Producing Nuclei .................. 3-71 3 ib.: Burning Agl Complex With a Fuel ............... 3-72 3-2h.3 Impregnated Wick Generator ........................ 3-73 3-26.4 Pyrotechnic Type Agl Generators ............. 3-73 3-27 Combination of Effects .................................... 3-74 References ........................................................ 3 74 CHAPTER 4. DESIGN CONSIDERATIONS 4- - I Introduction........................................................ 4 1 4-1.1 General........................................... ............. 4- 1 4 1.2 Ballistic Matching ......................................... 4- 2 SECTION I. DELIVERY MODES AND DESIGN CONSTRAINTS 4- 2 Delivery Modes................................................... 4 2 4-2.1 1 ubes .............................................................. 4 2 4-2.1.1 Mortar.......................................................... 4 2 4 2.1.2 Recoilless Rifle ........................................... 4 2 4-2.1.3 Gun and Howitzer ..................................... 4 3 4- 2.1.4 Small Arms................................................. 4 4 4-2.2 Launchers........................................................ 4-4 4-2.2.1 Rocket.......................................................... 4-4 4—2.2.2 Other .......................................................... 4 4 4-2.3 Aircraft Launched .......................... . . . ■ ! o 4-2.3.1 Bomb Release............................................. 4- (> 4-2.3.2 Aerodynamic Heating .............................. 4 7 4 2.3.3 Characteristics of Pyrotechnic Devices . . 4 -8 4-2.4 Other Delivery Modes . . .............................. 4 -8 4-2.4.1 Ejector.......................................................... 4 8 4 2.4.2 Submarine Launched ................................ 4-8 4-2.4.3 Manual........................................................ 4 9 4 - 3 Design Constraints ............................................. 4 9 4-3.1 Performance Requirements............................ 4 9 V TABLE OF CONTENTS (Con't.) Paragraph Page 4—3.1,1 Target and Terminal Ballistic Needs..................... 4—9 4—3.1.2 Environmental Aspects............................. 4—10 4—3.1.3 Acceleration ............................................... 4-11 4-3.1.4 Timing and Sequencing ............................. 4-12 4-3.2 Payload Configuration.................................... 4-13 4-3.2.1 Weight........................................................... 4-13 4-3.2.2 Size............................................................... 4 13 4 3.2.3 Geometry ..................................................... 4 13 4-3.3 Material Choices ............................................. 4-13 4-3.3.1 Compatibility .............................................. 4-13 4-33.2 Sealants ....................................................... 4-15 SECTION II. IGNITION AND BALLISTIC CONSIDERATIONS 4—4 Ignition................................................................. 4-16 4-4.1 Ignition Train ................................................. 4 -16 4—4.2 Methods of Initiation ..................................... 4—16 4-5 Interior Ballistics.................................................. 4—17 4-5.1 General............................................................. 4-17 4-5,2 Setback Forces ................................................ 4 -18 4-5.2.1 Setback in the Weapon ................................ 4 18 4-5.2.2 Effects of Acceleration on Delay Elements.................................................. 4-19 4-5.3 Spin Forces ...................................................... 4-19 4-5.4 Combined Setback and Spin ........................... 4-20 4-5.5 Example of Design Procedures......................... 4-21 4—5.5.1 Bearing Stress Between Base Plug and Projectile Body....................................... 4-22 4-5.5.2 Combined Stress in the Projectile Body . . 4-23 4-5.5.3 Force Required of the Ejection System To Release the Base Plug . ....................... 4 24 4—5.6 Hydrodynamic Forces...................................... 4—25 4 5.7 Propellant Characteristics ............................... 4-25 4-5.7.1 Grain Composition..................... 4—26 4-5.7 2 Grain Size .......................................... 4 26 4-5.7.3 Grain Configuration................................... 4-26 4-5.7.4 Density of Loading...................................... 4-26 4-6 Exterior Ballistics ................................................ 4—27 4—6.1 General. 4-27 4-6.2 Trajectories....................................................... -r-27 4-6.3 Stability 4—29 4-6.4 Subprojectile Deployment .............................. 4-30 4-7 Terminal Ballistic Considerations......................... 4-31 4-7.1 Payload Deployment ................................. 4-31 4-7.1.1 Light Producing Payloads .............................. 4-31 AMCP 706-188 TABLE OF CONTENTS (Con't.) Paragraph Page 4—7.1.2 Smoke Producing Payloads......................... 4—33 4—7.1.3 Chemical Agent and Smoke Producing Payloads ........................................... 4—33 4—7.2 Flotation........................................................... 4—33 4—8 Parachutes and Other Decelerators .................... 4—34 4—8.1 Parachutes ...................... 4—34 4—8.1.1 Parachute Types and Nomenclature............ 4—34 4-8.1.2 Drag................................................................ 4-36 4—8.1.3 Canopy Loading ........................................... 4—37 4—8.1.4 Canopy Size.................. 4—37 4—8.1.5 Variable Payload Weight .............................. 4—39 4-8.1.6 Stability ....................................................... 4-39 4—8.1.7 Peak Force Limitations................................ 4—40 4-8.1.8 Reefing.......................................................... 4—40 4—8.1.9 Deployment Techniques.............................. 4—40 4—8.1.10 Bulk and Weight ........................................... 4—42 4—8.1.1 I Typical Applications .................................. 4—42 4—8.2 Balloons ........................................................... 4—43 4—8.3 Rjgid Decelerators ........................................... 4-43 4— 8.4 Dynamic Decelerators...................................... 4-43 References , _...................................................... 4—45 CHAPTER 5. INSTRUMENTATION 5— 1 General................................................................ 5 — 1 5-2 Transducers and Detectors ................................. 5—1 5—2.1 General ............................................................. 5-1 5—2.2 Piezoelectric Transducers ............................... 5 — 1 5-2.3 Magnetoelectric Transducers ............... . 5—2 S-2.4 Photovoltaic Transducers................................. 5—2 5—2.5 Thermal Electric Transducers ......................... 5-2 5—2.6 Resistive Transducers ...................................... 5—2 5—2.6.1 Thermoresistive Transducers ..................... 5—3 5—2.6.2 Mechanovariable Resistive Transducers ... 5—3 5—2.6.3 Electrolytic Cells.......................................... 5—3 5—2.6.4 Photoresistive Cells...................................... 5—3 5—2.7 Variable Capacitance ...................................... 5-3 5—2.8 Variable Inductance.......................................... 5—4 5—2.9 Photoemission.................................................. 5-4 5-2.10 Photographic Techniques................................. 5—4 5—3 Light Detectors .................................................. 5—4 5—3.1 General Detectors of Light ................ 5—4 5—3.2 Thermal Detectors .......................................... 5—5 5—3.3 Photon Detectors.............................................. 5—6 5—3.4 Cell Construction.............................................. 5—7 5—3.5 Calibration ....................................................... 5_g vii TABLE OF CONTENTS (Con't.) Paragraph Page 5—4 Smoke Detectors.................................................. 5—8 5-5 Heat Detectors....................................................... 5-10 5-6 Pressure Transducers ......................................... 5—It 5—7 Sound Detectors .................................................. 5 II 5-8 Signal Conditioning and Recording.................... 5-13 5- 8.1 General Conditioning and Recording Equipment ................................................. 5-13 5 -8.2 linage Converters.............................................. 5-16 5 -8.3 Meters............................................................... 5-lf) 5-8.4 Chart Recorders and Oscillographs................. 5 16 5-8.4.1 Light Beam Galvanometer and Photo sensitive Paper (Oscillograph) ............... 5 — 17 5—8.4.2 Electrodynamic Pen Motor Using Ink on Ordinary ChartP aper .............................. 517 5 8.4.3 Electrodynamic Pen Motor Using Temperature Sensitive Paper ............... 5—17 5 -8.4.4 Potentiometer Recorder ............................. 5-17 5-8.4.5 Sampling Recorder Using Electrosensitive Paper ...................................................... 5-17 5 8.4.6 Magnetic Tape Recorder............................. 5-17 5 8.4.7 Cathode Ray Oscilloscope ......................... 5-18 5-8.5 Time Measurement and Recording................. 5 18 5-9 Systems ................. 5 19 5-9.1 General Aspects of Systems............................. 5—19 5-9.2 Field Systems ................................................... 5-19 5- 9.3 Laboratory and Range Systems ...................... 5—20 References .......................................................... 5—20 CHAPTER 6. TESTING 6 I General Discussion .................. 6—1 6 - 1.1 The Testing Program ..................................... 6 — 1 6-1.2 Kinds of Tests................................................... 6—1 6 1.2.1 Development Tests...................................... 6-1 0-1.2.2 Evaluation Tests .......................................... 6 -4 6—1.2.3 Service Tests................................................. 6-4 6-1.2.4 Surveillance Tests ...................... 6-4 6-1.2.5 Malfunction Tests...................................... 6-4 6 1.2.6 NATO Tests................................................... 6-5 6—2 Light...................................................................... 6-5 6-2.1 General...................................................... 6-5 6-2.2 Laboratory Tests.............................................. 6 5 6-2.3 Field Tests .................................................... 6-7 6-2.4 Color Measurement.......................................... 6—8 6-3 Smoke.................................................................. 6—9 6—3.1 General ........................ 6-9
Description: