Alignment Technologies and Applications of Liquid Crystal Devices © 2005 Kohki Takatoh, Masaki Hasegawa, Mitsuhiro Koden, Nobuyuki Itoh, Ray Hasegawa and Masanori Sakamoto THE LIQUID CRYSTALS BOOK SERIES Editedby G.W.GRAY,J.W.GOODBY&A.FUKUDA TheLiquidCrystalsbookseriespublishesauthoritativeaccountsofallaspectsof thefield,rangingfromthebasicfundamentalstotheforefrontofresearch;from the physics of liquid crystals to their chemical and biological properties; and, fromtheirself-assembling structures totheirapplications in devices.The series willprovidereadersnewtoliquidcrystalswithafirmgroundinginthesubject, whileexperiencedscientistsandliquidcrystallographerswillfindthattheseries isanindispensableresource. IntroductiontoLiquidCrystals ChemistryandPhysics P.CollingsandM.Hird TheStaticandDynamicContinuumTheoryofLiquidCrystals I.W.Stewart CrystalsThatFlowClassicPapersfromtheHistoryofLiquidCrystals T.J.Sluckin,D.A.DunmurandH.Stegemeyer © 2005 Kohki Takatoh, Masaki Hasegawa, Mitsuhiro Koden, Nobuyuki Itoh, Ray Hasegawa and Masanori Sakamoto Alignment Technologies and Applications of Liquid Crystal Devices KohkiTakatoh, Masaki Hasegawa, Mitsuhiro Koden, Nobuyuki Itoh, Ray Hasegawa and Masanori Sakamoto © 2005 Kohki Takatoh, Masaki Hasegawa, Mitsuhiro Koden, Nobuyuki Itoh, Ray Hasegawa and Masanori Sakamoto Firstpublished2005 byTaylor&Francis 2ParkSquare,MiltonPark,Abingdon,OxonOX144RN SimultaneouslypublishedintheUSAandCanada byTaylor&FrancisInc, 270MadisonAve,NewYork,NY10016 Taylor&FrancisisanimprintoftheTaylor&FrancisGroup (cid:1)2005KohkiTakatoh,MasakiHasegawa,MitsuhiroKoden, NobuyukiItoh,RayHasegawaandMasanoriSakamoto TypesetinCenturySchoolbookby IntegraSoftwareServicesPvt.Ltd,Pondicherry,India PrintedandboundinGreatBritainby MPGBooksLtd,Bodmin Allrightsreserved.Nopartofthisbookmaybereprintedor reproducedorutilisedinanyformorbyanyelectronic, mechanical,orothermeans,nowknownorhereafter invented,includingphotocopyingandrecording,orinany informationstorageorretrievalsystem,withoutpermissionin writingfromthepublishers. Everyefforthasbeenmadetoensurethattheadviceand informationinthisbookistrueandaccurateatthetimeofgoingto press.However,neitherthepublishernortheauthorscanaccept anylegalresponsibilityorliabilityforanyerrorsoromissionsthat maybemade.Inthecaseofdrugadministration,anymedical procedureortheuseoftechnicalequipmentmentionedwithinthis book,youarestronglyadvisedtoconsultthemanufacturer’s guidelines. BritishLibraryCataloguinginPublicationData Acataloguerecordforthisbookisavailable fromtheBritishLibrary LibraryofCongressCataloginginPublicationData Acatalogrecordforthisbookhasbeenrequested ISBN0^748^40902^5 © 2005 Kohki Takatoh, Masaki Hasegawa, Mitsuhiro Koden, Nobuyuki Itoh, Ray Hasegawa and Masanori Sakamoto Contents Preface ix Acknowledgements xi Notations xvi 1 Overview 1 KOHKITAKATOH 1.1 DevelopmentoftheLCDMarket 1 1.2 ImprovementofViewingAngleDependenceofthe ContrastRatio 2 1.3 FerroelectricandAntiferroelectricLiquidCrystals 2 1.4 DevelopmentofNovelAlignmentMethod 3 1.5 TheCharacteristicsofthisBook 4 2 RubbingTechnologies:MechanismsandApplications 7 MASAKIHASEGAWA 2.1 Introduction 7 2.2 RubbingMechanisms 8 2.2.1 Observationsofrubbedsurfaces 8 2.2.2 Definitionofrubbingstrength 23 2.2.3 Alignmentmechanisms 30 2.2.4 Pretiltmechanisms 32 2.3 Applications 36 2.3.1 Alignmentdefectsofactualdevices 36 2.3.2 Characteristicsoftherubbingprocess 43 2.3.3 Alignmentmaterial 47 3 Non-rubbingMethods 55 3.1 Introduction 55 MASAKIHASEGAWA 3.2 Photoalignment 57 MASAKIHASEGAWA v © 2005 Kohki Takatoh, Masaki Hasegawa, Mitsuhiro Koden, Nobuyuki Itoh, Ray Hasegawa and Masanori Sakamoto vi Contents 3.2.1 Introduction 57 3.2.2 Overview 59 3.2.3 Photoalignmentusingpolyimide 65 3.2.4 InfluenceofUVlightondisplaydevicecharacteristics 70 3.2.5 Lightsource 72 3.2.6 Comparisonofphotoalignmentandrubbing 73 3.2.7 Currentstatusofphotoalignment 75 3.3 ObliqueEvaporationMethod 76 MASANORISAKAMOTO 3.3.1 Alignmentmechanism 76 3.3.2 Evaporationapparatus 78 3.3.3 Materialscientificviewpoint 78 3.4 LiquidCrystalAlignmentonMicrogrooveSurfaces 79 KOHKITAKATOH 3.4.1 Liquidcrystalalignmentonmicrogroovesurfaces 79 3.4.2 Controlofthepretiltdirectionbya‘‘hybridcell’’ 79 3.4.3 Microgroovesurfacecontrolofpretiltangledirection 83 3.5 LBMembranesfortheAlignmentLayer 84 KOHKITAKATOH 3.5.1 LBmembranesforthealignmentlayer 84 3.5.2 PolyimideLBalignmentfilm 85 3.5.3 StructureofpolyimideLBfilmsandliquidcrystalline alignmentonthefilm 85 3.6 PTFEDrawnFilmsforAlignmentLayers 87 KOHKITAKATOH 3.7 LiquidCrystallineAlignmentonChemicallyTreatedSurfaces 89 KOHKITAKATOH 3.7.1 Additionofsurfaceactiveagentsintoliquidcrystalline materials 90 3.7.2 Treatmentofthesubstratesurfacebyactivesurfaceagents 90 4 ApplicationsofNematicLiquidCrystals 99 4.1 SummaryofMolecularAlignmentandDeviceApplications 99 RAYHASEGAWA 4.1.1 Molecularalignmentinnematicphases 99 4.1.2 Deviceapplications 102 4.2 TwistedNematic(TN) 102 RAYHASEGAWA © 2005 Kohki Takatoh, Masaki Hasegawa, Mitsuhiro Koden, Nobuyuki Itoh, Ray Hasegawa and Masanori Sakamoto Contents vii 4.2.1 Basicoperation 103 4.2.2 OFFstate 104 4.2.3 ONstate 105 4.2.4 Dynamicresponse 105 4.2.5 Reversedomains 106 4.3 SuperTwistedNematic(STN) 106 NOBUYUKIITOH 4.4 TheIPS(In-PlaneSwitching)Mode 110 MITSUHIROKODEN 4.5 VerticalAlignment(VA)ModeandMulti-domainVertical Alignment(MVA)Mode 111 KOHKITAKATOH 4.5.1 Verticalalignment(VA)mode 111 4.5.2 MVAmethod(Multi-domainverticalalignmentmethod) 112 4.6 PiCell 117 MASAKIHASEGAWA 4.6.1 LCconfiguration 118 4.6.2 Dynamics 120 4.7 Multi-domainMode 121 KOHKITAKATOH 4.7.1 Improvementoftheviewingangledependenceof TN-LCDs 121 4.7.2 MechanismofviewingangledependenceofTN-LCDs 122 4.7.3 Reductionoftheviewingangledependencebythe multi-domainmode 123 4.7.4 Formationoftwokindsofregionspossessingdifferent alignmentdirectionsinonepixel 125 4.7.5 Formationoftwokindsofregionwithdifferentpretilt anglesinonepixel 127 4.8 PolymerDispersedLiquidCrystals(PDLC) 132 RAYHASEGAWA 5 AlignmentPhenomenaofSmecticLiquidCrystals 139 5.1 LayerStructureandMolecularOrientationofFerroelectric LiquidCrystals 139 NOBUYUKIITOH 5.1.1 Introduction 139 5.1.2 FerroelectricSmC*liquidcrystals 139 © 2005 Kohki Takatoh, Masaki Hasegawa, Mitsuhiro Koden, Nobuyuki Itoh, Ray Hasegawa and Masanori Sakamoto viii Contents 5.1.3 Surface-StabilizedFerroelectricLiquidCrystals(SSFLCs) 141 5.1.4 Smecticlayerstructurestudy 142 5.1.5 Molecularorientationalstatesandopticalproperties 149 5.1.6 Summary 162 5.2 AlignmentandBistabilityofFerroelectricLiquidCrystals 163 KOHKITAKATOH 5.2.1 Introduction 163 5.2.2 DrivingschemeofSSFLCs 163 5.2.3 FLCmaterialsforexcellentalignmentandbistability 165 5.2.4 Polymercrystallinity,linearityandmolecularstructures 166 5.2.5 Polarityonpolymersurfaces 172 5.2.6 Rubbingandannealingprocess 177 5.2.7 Electricdoublelayerinfluence 179 6 ApplicationsofFerroelectricandAntiferroelectric LiquidCrystals 187 6.1 MolecularOrientationsandDisplayPerformancein FLCDisplays 187 MITSUHIROKODEN 6.1.1 Introduction 187 6.1.2 TheDHFmode 188 6.1.3 Thebookshelforientation 189 6.1.4 C1-uniform(C1U)orientation 195 6.1.5 C2-uniform(C2U)orientation 197 6.1.6 ShockstabilityofFLCdisplays 202 6.1.7 Thelayer-rotationphenomenon 206 6.1.8 Summary 208 6.2 AlignmentandPerformanceofAFLCD 209 KOHKITAKATOH 6.2.1 AFLCmaterialsandDevices 209 6.2.2 AlignmentofAFLC 212 6.2.3 Drivingmarginhysteresisandthresholdproperties 216 6.3 ApplicationofFLC/AFLCMaterialstoActivematrixDevices 219 KOHKITAKATOH 6.3.1 Introduction 219 6.3.2 Specificationsofliquidcrystallinematerialswith spontaneouspolarizationforTFTdriving 220 6.3.3 ActivematrixdrivingforFLCorAFLCmaterials 225 © 2005 Kohki Takatoh, Masaki Hasegawa, Mitsuhiro Koden, Nobuyuki Itoh, Ray Hasegawa and Masanori Sakamoto Preface Theaimofthisbookistopresentasystematicdiscussionofthealignmenttech- nologies of liquid crystalline materials forliquid crystal displays (LCDs).These technologiesdeterminethemolecularorientationandconformationofliquidcrystal phases on surfaces, and by understanding the technologies, both the structure andthepropertiesoftheLCDscanbebetterunderstood.Thereaderwillobtain essentialknowledgeofLCDsthroughthediscussionofthealignmenttechnologies giveninthetext,whichasfarastheauthorsknowisthefirsttobewrittenfrom thisstandpoint. Originally,thebookwasplannedtobeintwoparts,theoreticalandpractical. However, as writing progressed, we came to the conclusion that the chapters based upon discussions and descriptions of actual devices could provide the reader with the most useful and comprehensive information to cover most requirements.Althoughdiscussions fromthetheoreticalpointofview maybe a littlelimited, eachchapter does provide indispensable theoreticalexplanations, supplementedandsupportedbyreferencesandthebibliography. Thefirsthalfofthebookdealswithalignmenttechnologiesfornematicliquid crystals, and in the second half those for smectic liquid crystals are covered. Almost allcommerciallyavailable LCDs use nematicliquid crystals, and so the firstchaptersprovideinformationthatispracticalanduseful.However,alignment ofsmecticliquidcrystalswithalltheir variations isavery fruitfulareaofstudy, and with developments that are possible in the future, a knowledge of smectic liquidcrystalalignment couldbeeven moreimportant. It istherefore one of the keyfeaturesof thebookthat the alignments forbothsmecticand nematicliquid crystalsarepresented. Thebookprovidesusefulinformationandreferencesforresearchersandengi- neersworkingondevelopmentsandproductionprocessesforLCDs.Italsoprovides averyappropriateintroductionforstudentsjuststartingtostudyliquidcrystals orbeginningtoworkintheLCDindustry.ItalsoprovidesaguidetoLCDscience and the related industries, and as such, establishes a good introduction to the field,withreferencesandbibliography,forresearchersandengineersfromother fields. TheauthorshaveallworkedintheLCDindustryfromthe1980stothetimeof writing, in the followingcompanies: Sharp, IBMJapan andToshiba.Their pro- jects duringtheseyearswere concernedwith managingalignmenttechnologies ix © 2005 Kohki Takatoh, Masaki Hasegawa, Mitsuhiro Koden, Nobuyuki Itoh, Ray Hasegawa and Masanori Sakamoto x Preface forLCDs.DuringtheseyearstheLCDindustryhas developed rapidlyinJapan. Fromthefirstproposalforthisbookin1996,itsaccomplishmentwithappropri- ate translation into English has taken time. Some of the verylatest topics may not be discussed as fully as would be desired, but the basic concepts for these topicshaveallbeenintroduced.Theauthorswillbe delightedifthisbookoffers notonly information, but also clues and ideas for solving theproblems of those studyingandworkinginthefieldofLCtechnologies. WewouldliketorecordoursincerethankstoProfessorHiroshiYokoyamaand ProfessorYukioOuchifortheirusefulsuggestionsanddiscussionsattheinitial planningstageofthisbook.Wealsowishtothanktheeditorsoftheseries,Profes- sor George Gray, FRS, ProfessorJohn Goodbyand ProfessorAtsuo Fukuda, for theopportunityandinvitationtowritethisbookandfortheirhelpfulsuggestions andguidance.WearealsogratefultoGrantSoanes,FrancesHorrocksandJanie Wardlefortheireditorialassistanceduringthedifferentstagesofpreparationof this book. In addition, we would like to extend our heartfelt thanks to our familiesfortheirconstantsupport. © 2005 Kohki Takatoh, Masaki Hasegawa, Mitsuhiro Koden, Nobuyuki Itoh, Ray Hasegawa and Masanori Sakamoto
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