Advanced Design and Manufacturing Technology I

308 Pages·2011·17.928 MB·English

by  Hun Guo, Zuo Dunwen, Tang Guoxing

Advanced Design
and
Manufacturing
Technology I
Edited by
Hun Guo
Zuo Dunwen
Tang Guoxing
Advanced Design and
Manufacturing Technology I

Special topic volume with invited peer reviewed papers only.

Edited by
Hun Guo
Zuo Dunwen
Tang Guoxing

TRANS TECH PUBLICATIONS LTD

Switzerland • UK • USA
Copyright  2011 Trans Tech Publications Ltd, Switzerland

All rights reserved. No part of the contents of this publication may be reproduced
or transmitted in any form or by any means without the written permission of the
publisher.

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Volume 142 of
Advanced Materials Research
ISSN 1022-6680
Full text available online at http://www.scientific.net

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PREFACE

The special volumes are to communicate the latest progress and research results
of new theory, new technology, method, equipment and so on in Engineering
Technology, and to grasp the updated technological and research trends in
international, which will drive international communication and cooperation of
production, education and research in this field.
The major topics covered by the special volumes include
manufacture and production, engineering materials, CAD/CAM/CAE, robotics,
automation and control, environment-friendly design and manufacture, web/internet
technologies, artificial intelligence and smart computing in design and manufacture,
enterprise, management, and other related topics and so on.
Table of Contents
Preface
Technology and Characteristic of Wool Ring Spun Compound Yarn
B. Zhao 1
A Co-Evolutionary Contract Net-Based Framework for Distributed Manufacturing
Execution Systems
R. Wang 6
The Research on Cutting Force in High-Speed Milling Process of Aluminum Alloy Impeller
Y.B. Liu, C. Zhao, X. Ji and P. Zhou 11
Research of Asynchronous Multi-Type Sensors Data Fusion
Y. Qin, X.H. Wang, M.J. Feng, Z. Zhou and L.J. Wang 16
Researcher of Region Growing Medical Image Segmentation Based on Adaboost Algorithm
P. Wang, X.F. Ye, S.W. Yin, S.C. Kang and J.L. Xin 21
Trail Investigation on Chip of High-Speed and Dry Cutting on Hardened Steel with PCBN
Tool
Z.H. Qing, D.W. Zuo, F. Xie and C.G. Zhang 26
Simulate Measure for Spring Back of Autobody Panel's Edge
B. Liu, M.J. Liu, J.X. Jiang and Y.Q. Zhou 31
Reconfigurable Clamping Device Based on Memory Alloy, Orientation Disc, Majority
Column and Telescopic Pole
Z. Chen and M.D. Wang 35
Analysis of Mechanical Characteristics and Structural Options of Micro-Milling Cutter
L.J. Zhu, W.Z. Lu, D.W. Zuo and F. Xu 40
Study on Predictive Control of Ship Steering Gear System
G.X. Yang and S.X. Yu 45
Research of Hydroforming Technology for Special-Shaped Cross-Section Pipe
S.G. Hu 51
Design of CNC Grinding Machine Especially for C.V Joint Inner Race Spherical Raceway
Processing
L. Liu 55
Passivation of the Fe-Based Bulk Amorphous Alloy in HCl Solution
H.X. Xiao and J.P. Zhang 59
Simulation of Temperature Field during 7022 Al Alloy Friction Stir Welding process Based
on Dual-Source
D.L. Shao, W.Z. Lu, D.Z. Wen, H.F. Wang and M.M. Huang 63
Study on Al-4.5Cu-3Ce Alloy Semi-Solid Slurry Prepared by Slope Vibration Casting
R.X. Yi, S.K. Xie, X.Q. Zheng, Z. Gao, X.Y. Guo and X.L. Pan 68
Precision Control Research on DACS-Based Modern Digital Shipbuilding Technology
G.X. Liu 72
Contact Stress Analysis of NCD Coating on Roll Ball of Ball Bearing
J.J. Yuan, W.Z. Lu, L.J. Ma, D.W. Zuo and F. Xu 77
Low Cycling Thermal Fatigue of Large-Scale Marine Diesel Engine Piston
R. Xie 82
Study on Remote Monitoring and Control System for Construction Vehicle
S.L. Song, S.J. Huang, F.T. Su, Q. Zhang and R. He 87
Research on New Structural Quay Container Crane
S.P. Liu 91
Study on the Microstructure and Properties of Suspensory Wire in DVD CD-ROM Head
L.Y. Wu, Y.L. Wang and J. Deng 95
Investigation of the Precipitation in Mg-Zr Alloys
G.B. Lin, Z.D. Wang, Z. Zheng and L.F. Liu 99
The Optimization of Cutting Parameter of Machining the Small Diameter Deep Hole on
Austenitic Stainless Steel
Z.R. Huang 103
b Advanced Design and Manufacturing Technology I
An Analysis of Drawing Process in Stamping Die Design for the Wheel Hub
B. Liu 107
Effects of Residual Stress on Interfacial Bonding Strength of Zinc-Plated Film
X.F. Wang 112
Friction and Wear of Polished Single Crystal Silicon at Different Area
S.X. Yu, D.W. Zou, X.L. Zhu, Y.L. Sun and L. Zhou 117
Numerical Simulation of the Machining Distortion of Aircraft Aluminum Part Caused by
Redistribution of Residual Stress
Y.W. Liu 122
Study on Fuzzy D-S Evidence Theory Mathematics Foundation Based on the Form
Prototype
Z. Gao and X.M. Ji 126
Study on the Influence of Internal Flow Field in Pipeline Elbow by the Guide Plate
L.Y. Wu, Y.L. Wang, Z.D. Wang and M.W. Chen 130
Research on Electrical Resistively of Wood Dust
H.D. Zhou, Z.N. Liu and X.B. Lei 134
Primary Research of Bionic Design on Tools with Mouthpart of Larvae Long Horned
Beetles
K. Zhang, B.Z. Ji, S.W. Liu and Z.H. Qing 139
Adsorption Analysis of Cr(VI) by Fly Ash Composite Material in Aqueous Medium
H.Q. Xue, Z.Q. Jing and Z. Wang 143
Research of Controlling Heat Treatment Deformation for Powder Metallurgy Mechanical
Structural Parts
Y.B. Yan, X.P. Shen, D. Zhang and M.W. Li 148
Influence of Vacuum Heat Treatment on Sintered W-Cu Alloy Performances
Y.B. Yan, X.P. Shen, M.W. Li and D. Zhang 153
Design on Numerical Control System of Glass Cutting Machine Based on PC
W. Wang 157
Fast Frequency Hopping Signal Generator Based on DDS
Y.H. Du and Q.R. Ouyang 162
The Optimization of Material Thickness for Neutron Shielding with Monte Carlo Method
C. Chen and M. Wang 166
A Method to Measure Rotary Speed and Torque Using JC Sensors
Q. Wang, S.L. Song and W. Zhao 170
Different Evaluation Approaches of Confusion Network in Chinese Spoken Classification
L. Zhang, J.X. Chang and X.Z. Xiang 174
Study on Mine-Used Battery Locomotive Charging System
L.P. Xuan 180
Steel Wire Rope Section Damage Detection System Based on Wavelet Multi-Resolution
Analysis
L.P. Xuan 184
Three-Level SVPWM Controller Design Based on FPGA
G.X. Chang, W. Li and X.L. Liu 188
Phase Error Immunity Optical Measurement System
W.T. He, X.L. Meng and C. Zhao 194
A Stable Least Squares Ellipses Fitting Algorithm Based on Zernike Moments
X.L. Meng, W.T. He and C. Zhao 199
Accuracy Verification Method about Optical Three-Dimensional Measuring Instrument
W.L. Zhao, C. Zhao, J.T. Cheng and H.Y. Yue 204
Contrast Research on Cutting Forces in 4-Axis and 5-Axis Blade Machining Process
T. Wu, C. Zhao, G.B. Bu and D.W. Zuo 209
A Method to Center Extraction of Reference Point Algorithm in Reverse Engineering
X.Q. Che, J.T. Cheng, S.B. Xiao and J.J. Ma 214
Optimal Design of Flexible Manufacturing System Based on Optical Measurement Principle
S.S. Wang, W.T. He, R.B. Liu and J.T. Cheng 219
Material Removal for Modal Effect on Impeller Blades by Finite Element Analysis
W.H. Wu, C. Zhao and G.B. Bu 223
Hun Guo, Zuo Dunwen, Tang Guoxing c
Rotation Inertia Measurement Device Design of Winged Rigid Body Based on TRIZ
Conflict Resolving Matrix
H.Y. Chi and H. Cao 228
Development of NC System of the 3-PUU Parallel Machine Tool Based on PMAC
H.P. Lin and Y.M. Xu 233
Finite Element Analysis and Dynamic Testing for Hard Gear Cutting by Gear Hobbing
Machine
M.H. Liu and X.L. Liu 238
Design and Stimulation of Hydraulic Servo System for Vehicle Test Equipment for Rubber
Shock Absorber
C.L. Zhu, W.Z. Jin and W.S. Gui 243
Research on Chip Breaking Mechanism of High-Temperature and High-Strength Steel
2.25Cr-1Mo-0.25V
E.L. Liu, Y.F. Li, X.Z. Wang, F. Xiao and X.L. Liu 248
Research on the Machinability of Hydrogenated Cylindrical Shell Materials (2.25 Cr-1Mo-
0.25V Steel)
H.P. Zhang, F.G. Yan, Y.X. Wang, Y.S. Zhai and X.L. Liu 253
Applied Research of the Electric Spindle Technology on Sub-Nanometer Crusher with
Cellulosine
L.Y. Yang 258
High-Speed Milling Toolpath Planning for Aviation Engines Impeller Using POWERMILL
Software
X.F. Wang, C.T. Sun and H.J. Sun 262
Finite Element Analysis of Cold Extrusion Combination Mold Interference Fit
Y. Zhang and Q.G. Huang 266
Coagulant Prepared by Gangue and its Application in Treatment of Coal Washing
Wastewater
K.J. Luo and G.M. Ren 270
Development and Oxidation of RexOy-Modified Aluminide Coating
J.C. Zhang and Y.B. Zhou 274
Design and Research on Two-Degree of Freedom Spherical Gear
C.S. Yang, S.Y. Zhao and S.W. Song 279
An Algorithm for Computation of Radial-Harmonic-Fourier Moments
Y.J. Jiang and Z.L. Ping 284
Applied Research on Synesthesia Theory in Industrial Design
W. Wang and D. Su 289
© (2011) Trans Tech Publications, Switzerland
doi:10.4028/www.scientific.net/AMR.142.1
Technology and Characteristic of Wool Ring Spun Compound Yarn
B. Zhao1, a
1College of Textiles, Zhongyuan University of Technology, Henan, Zhengzhou 450007, China
[email protected]
Keywords: spinning technology, performance, features, application.
Abstract. The article introduced the mechanisms and characteristics of spinning system such as solo
spinning, sirofil spinning, siro spinning and so on. New composite spinning technology can develop a
composite yarn, thread and fabrics with different characteristics. Composite spinning technology is a
new breakthrough in technology of ring-spun wool spinning. It makes a remarkable improvement in
the quality of spinning. It improves the external quality of yarn. Through comparing and analyzing,
the new technologies enable a great structural change and unique performance of the yarn. This new
spinning technology has broad prospects for development applications.
Introduction
Since china’s accession to WTO, the textile industry of china has been making great efforts to
improve the grade and quality of the products, the principal precondition of which is to implement
quick response strategy. It’s well known that spinning techniques influence directly on yarn
properties. With the science and technology unceasing development, siro spinning and solo spinning
which the technical aspect develops to reel thread were called (drawn) attention for people because of
its good economic efficiency and the unique yarn performance. This technology can improve the yarn
quality and reduce the production cost, which opened the new way for single yarn gauge weaves of
the wool spinning and also simultaneously provided the advantageous condition for the development
of the high fine count and lightweight (frivolous) wool spinning products. Therefore, its further
research had a good development prospect.Technology and Equipment of Solospun.
Several Different Types of New-type Spinning Technology
At present, there are mainly three different structures of new-type ring wool technology which are
siro, sirofil and solo spinning technology and so on. They are different in a spinning mechanisms on
the structure and performance vary.
Siro Spinning Principles and Yarn Structure Performance. Siro Spinning technology [1] that
was spinning out direct in ring spinning yarn machine are similar to the ply yarn structure of a
spinning yarn technology. It adopted two raving and maintains a certain distance parallel in feeding
single machine. The beard was feed to the yarn machine, leading the yarn machine to keep two yarns
certain separation of state. Then it had been lead long to stretch from the front roller pull to output
certain length to combine behind. Because of the twisting degree deliver, two single yarns take little
twisting degree. After the same spindle of adding twisting again, the bread was assembling and
twisted to have a ply yarn structure characteristic further. The chart is shown in Fig.1 and Fig. 2.
Siro spinning yarns were to single yarn and ply yarn with the twisting in ring spun yarn spinning
machine. The twirl is different from two-fold (double-ply) yarns, and its processing course was two
of the former roller synchronous output after the fusion, in its merger was the former section twisting
region of single yarn and formed single yarn structure. In this structure, the fiber almost was of a cone
helix configuration. Because twisting regional of the single yarn was short and twisted less, the
helical angle of the fiber in single yarn was smaller and had less fiber ends, and the surface of single
yarn was glossy. Joint stock after the twirl of the original yarn twist continue to increase, and leading
to the ply yarns and fiber helix yarn more evident and more decline of the fiber, and leading to a
circular cross-section of the ply yarn structure. In the spinning process fusion (doubling point) is
2 Advanced Design and Manufacturing Technology I

constantly changing, and make the horizontal movement and vertical movement so that the two units
exist twist in the yarn. Two units are exported to the fusion of the former roller nip (bite) point.
Because of the section of the separation distance and the two weakening of the unit to twisting, fiber
fusion mutual transfer, and the role of twist in the mutual twisting together, and forming a bit of spiral
space structure. Therefore, siro spinning yarns structure type is similar to the ply yarn structure.

Fig.2 Schematic of sirospun twist triangular
Fig.1 Schematic of sirospun principle
space

Its structure is different from the appearance of the structure of the single yarn (strand) and ply
yarn. Two fiber beam units of siro yarn are mutual twirl together, and they are more clearly between
and aren’t been mixed. Such structures are different from single yarn and ply yarns. The twisting
direction of the two beams and the yarns is the same. The surface of fibers and yarn axis show the
largest and the ply yarn of the fiber and thread axle line show the smallest, and ply yarn twirl to single
yarn are usually opposite.
The cross-section of siro yarn is similar to circular graphics, the single yarn of ply yarn after the
fiber twirl difficult to the full mobile and has two distribution centers. The siro spinning yarn fabric is
relatively more smooth and soft than ply yarn fabrics. The siro spinning yarn has a larger extension,
less hairiness, glossy surface, the structure closely, luster strong, good resistance to abrasion,
processed fabrics look bright and clean, feel soft, flexible and permeability, and has become a
high-grade lightweight preferred fabric gauze. Currently known by people of spinning yarn fabrics
increasingly good graces (favour).
Solo Spinning Principle and Yarn Structure Performance. Solo spinning techniques [2] does
not need the sizing process. It enables fiber to reduce injuries and avoid ply yarn manufacturing
processes, so that yarn count markedly improved, lower production costs and improve yarn quality.
Solo spinning processes equipped with a simple solospun devices[3] in the traditional ring spinning
fine yarn machine, it took a stand in the trench rubber-covered roller and spring-loaded, the stand was
held in spun yarn machine cradle rubber-covered roller in the spinning, and when cradle was asided
and pressurized lock, through the operation of pressure with spring-loaded pressure spacer, trench
roller pressed forward direction, began to effect the exported strand, there are many equidistance and
continuous trench along the circumference direction of a total of four prominent corner in the trench
roller. It is based on these trench and corner, which hampered the access of strand of being drawn.
When strand passed the rubber-covered roller of the solo spinning devices, the trench on
rubber-covered roller divided the drawing strand into many small beams sliver, clamped these small
fibre beam through the former roller, and through the discontinuous blocking twirl role with roller,
small beams were twirled with varying degrees, with a different perspective; proportion and different
speed, they converged together, through twisting generated solo yarn, Figure3 illustrated the spinning
devices.
With the experiment, it is found that solo spinning yarn appearance was sleek, hairiness less, good
luster and yarn structure close, fibre twisted meticulous, high strength, good resistance to abrasion,
color and because the twisting, each fibre was constrained by adjacent fibre small beams, which made
the effort and friction of yarn increase, resulting in yarn powerful high, hairiness less. In the twisting
process, the fiber of solo spinning was chapped into many small beams, each small beam by slightly
twisting and twisted again, causing fibre-ranked close, increasing effort and friction force, and fibre
can’t slip, after twisting, yarn surface layer fibre helix short and helical angle small, which make fibre