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Advanced Controlof Industrial Processes. Structures and Algorithms PDF

348 Pages·2007·8.759 MB·English
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Advances in Industrial Control OthertitlespublishedinthisSeries: DigitalControllerImplementation RudderandFinShipRollStabilization andFragility TristanPerez RobertS.H.Istepanianand HardDiskDriveServoSystems(2ndEd.) JamesF.Whidborne(Eds.) BenM.Chen,TongH.Lee,KemaoPeng OptimisationofIndustrialProcesses andVenkatakrishnanVenkataramanan atSupervisoryLevel Measurement,Control,and DorisSáez,AldoCiprianoand CommunicationUsingIEEE1588 AndrzejW.Ordys JohnEidson RobustControlofDieselShipPropulsion PiezoelectricTransducersforVibration NikolaosXiros ControlandDamping HydraulicServo-systems S.O.RezaMoheimaniandAndrewJ. MohieddineJelaliandAndreasKroll Fleming StrategiesforFeedbackLinearisation ManufacturingSystemsControlDesign FreddyGarces,VictorM.Becerra, StjepanBogdan,FrankL.Lewis,Zdenko ChandrasekharKambhampatiand Kovaˇci´candJoséMirelesJr. KevinWarwick WindupinControl RobustAutonomousGuidance PeterHippe AlbertoIsidori,LorenzoMarconiand AndreaSerrani NonlinearH2/H∞ConstrainedFeedback Control DynamicModellingofGasTurbines MuradAbu-Khalaf,JieHuangand GennadyG.KulikovandHaydnA. FrankL.Lewis Thompson(Eds.) PracticalGrey-boxProcessIdentification ControlofFuelCellPowerSystems TorstenBohlin JayT.Pukrushpan,AnnaG.Stefanopoulou andHueiPeng ModernSupervisoryandOptimalControl SandorMarkon,HajimeKita,HiroshiKise FuzzyLogic,IdentificationandPredictive andThomasBartz-Beielstein Control JairoEspinosa,JoosVandewalleand WindTurbineControlSystems VincentWertz FernandoD.Bianchi,HernánDeBattista OptimalReal-timeControlofSewer andRicardoJ.Mantz Networks AdvancedFuzzyLogicTechnologiesin MagdaleneMarinakiandMarkos IndustrialApplications Papageorgiou YingBai,HanqiZhuangandDaliWang ProcessModellingforControl (Eds.) BenoîtCodrons PracticalPIDControl ComputationalIntelligenceinTimeSeries AntonioVisioli Forecasting SoftSensorsforMonitoringandControlof AjoyK.PalitandDobrivojePopovic IndustrialProcesses ModellingandControlofmini-Flying LuigiFortuna,SalvatoreGraziani, Machines AlessandroRizzoandMariaGabriella PedroCastillo,RogelioLozanoand Xibilia AlejandroDzul Piotr Tatjewski Advanced Control of Industrial Processes Structures andAlgorithms 123 PiotrTatjewski,PhD,DSc,ProfessorofTechnicalSciences WarsawUniversityofTechnology InstituteofControlandComputationEngineering Nowowiejska15/19 00-665Warszawa Poland BritishLibraryCataloguinginPublicationData Tatjewski,Piotr Advancedcontrolofindustrialprocesses:structuresand algorithms.-(Advancesinindustrialcontrol) 1.Predictivecontrol-Mathematics2.Fuzzyalgorithms I.Title 629.8’015181 ISBN-13:9781846286346 ISBN-10:1846286344 LibraryofCongressControlNumber:2006936016 AdvancesinIndustrialControlseriesISSN1430-9491 ISBN 978-1-84628-634-6 e-ISBN 1-84628-635-2 Printedonacid-freepaper ©Springer-VerlagLondonLimited2007 MATLAB®andSimulink®areregisteredtrademarksofTheMathWorks,Inc.,3AppleHillDrive,Natick, MA01760-2098,USA.http://www.mathworks.com Apartfromanyfairdealingforthepurposes ofresearchorprivatestudy,orcriticismorreview,as permittedundertheCopyright,DesignsandPatentsAct1988,thispublicationmayonlybereproduced, storedortransmitted,inanyformorbyanymeans,withthepriorpermissioninwritingofthepublishers, or in the case of reprographic reproduction in accordance with the terms of licences issued by the CopyrightLicensingAgency.Enquiriesconcerningreproductionoutsidethosetermsshouldbesentto thepublishers. Theuseofregisterednames,trademarks,etc.inthispublicationdoesnotimply,evenintheabsenceofa specificstatement,thatsuchnamesareexemptfromtherelevantlawsandregulationsandthereforefree forgeneraluse. Thepublishermakesnorepresentation,expressorimplied,withregardtotheaccuracyoftheinformation containedinthisbookandcannotacceptanylegalresponsibilityorliabilityforanyerrorsoromissions thatmaybemade. 9 8 7 6 5 4 3 2 1 SpringerScience+BusinessMedia springer.com AdvancesinIndustrialControl SeriesEditors ProfessorMichaelJ.Grimble,ProfessorofIndustrialSystemsandDirector ProfessorMichaelA.Johnson,Professor(Emeritus)ofControlSystems andDeputyDirector IndustrialControlCentre DepartmentofElectronicandElectricalEngineering UniversityofStrathclyde GrahamHillsBuilding 50GeorgeStreet GlasgowG11QE UnitedKingdom SeriesAdvisoryBoard ProfessorE.F.Camacho EscuelaSuperiordeIngenieros UniversidaddeSevilla CaminodelosDescobrimientoss/n 41092Sevilla Spain ProfessorS.Engell LehrstuhlfürAnlagensteuerungstechnik FachbereichChemietechnik UniversitätDortmund 44221Dortmund Germany ProfessorG.Goodwin DepartmentofElectricalandComputerEngineering TheUniversityofNewcastle Callaghan NSW2308 Australia ProfessorT.J.Harris DepartmentofChemicalEngineering Queen’sUniversity Kingston,Ontario K7L3N6 Canada ProfessorT.H.Lee DepartmentofElectricalEngineering NationalUniversityofSingapore 4EngineeringDrive3 Singapore117576 ProfessorEmeritusO.P.Malik DepartmentofElectricalandComputerEngineering UniversityofCalgary 2500,UniversityDrive,NW Calgary Alberta T2N1N4 Canada ProfessorK.-F.Man ElectronicEngineeringDepartment CityUniversityofHongKong TatCheeAvenue Kowloon HongKong ProfessorG.Olsson DepartmentofIndustrialElectricalEngineeringandAutomation LundInstituteofTechnology Box118 S-22100Lund Sweden ProfessorA.Ray PennsylvaniaStateUniversity DepartmentofMechanicalEngineering 0329ReberBuilding UniversityPark PA16802 USA ProfessorD.E.Seborg ChemicalEngineering 3335EngineeringII UniversityofCaliforniaSantaBarbara SantaBarbara CA93106 USA DoctorK.K.Tan DepartmentofElectricalEngineering NationalUniversityofSingapore 4EngineeringDrive3 Singapore117576 ProfessorIkuoYamamoto KyushuUniversityGraduateSchool MarineTechnologyResearchandDevelopmentProgram MARITEC,Headquarters,JAMSTEC 2-15NatsushimaYokosuka Kanagawa237-0061 Japan To the memory of my mother Series Editors’ Foreword The series Advances in Industrial Control aims to report and encourage te- chnology transfer in control engineering. The rapid development of control technology has an impact on all areas of the control discipline. New theory, new controllers, actuators, sensors, new industrial processes, computer met- hods, new applications, new philosophies..., new challenges. Much of this de- velopment work resides in industrial reports, feasibility study papers and the reportsofadvancedcollaborativeprojects.Theseriesoffersanopportunityfor researchers to present an extended exposition of such new work in all aspects ofindustrialcontrolforwiderandrapiddissemination.Industrialprocesscon- trol usually requires process unit control and global plant-wide control. The questionishowtomodelandsolvetheseoftenlarge-scalecontrolproblems.In practice, industrial and control engineers find a way to make these processes work and then refine and optimize the control structures. The involvement of the academic control community in the solution of these problems is often third-hand and usually after the process is up and running. Consequently, the amount of teaching and research devoted to industrial process supervi- sory control tends to be rather small when compared with activity in control loopdesign.Thisisapitybecausethesehigher-levelproblemsinprocesscon- trol are both important and challenging. The two seminal textbooks in this field are Theory of Hierarchical Multi- level Systems by M.D. Mesarovic, D. Macko and Y. Takahara (Academic Press, New York, 1970) and Control and Coordination in Hierarchical Sys- tems by W. Findeisen, F.N. Bailey, M. Brdys, K. Malinowski, P. Tatjewski and A. Wozniak (J. Wiley and Sons, Chichester, U.K., 1980). These books provided the mental models and the system vocabulary to bring a concrete framework to the engineering community tackling large-scale industrial pro- cess control. The key concept in this ordering was the hierarchy and the key tool was optimisation. Since these seminal texts emerged, the use of a hierar- chicalstructureinindustrialcontrolisusuallyimplicitlyorexplicitlypresent. Many global plant control schemes are designed around a hierarchical laye- red framework because this enables objectives, methods and operation to be x Series Editors’ Foreword clearly and unambiguously stated and implemented. The hierarchical struc- ture often facilitates the easy transfer of knowledge of the plant control ob- jectives and methods as new engineers join the operational team. Enhancing the effectiveness of global plant control becomes an easier task if the control is decomposed into layers that are usually time-frame decoupled, too. Despite the passage of time, optimisation remains the key tool but what has changedare the optimisation methods. Optimisationinthe 1970s usually meantstaticoptimisationtechniqueswhereastodayconstraineddynamicopti- misationofcomplexnonlinearprocessesisroutinelyfeasible.Modelpredictive control methods are versatile and commonly found in the higher reaches of the process control hierarchy, as well as providing the control designs in the lower control-loop and set-point-changeover levels. Piotr Tatjewski was one of the original authorial team that produced the seminaltextControlandCoordinationinHierarchicalSystems.Consequently, it comes as no surprise to find that his Advances in Industrial Control mono- graph, Advanced Control of Industrial Processes has the sub-title Structures and Algorithms.Forwhatthereaderwillfindinthisexemplarymonographis two chapters reviewing and extending the original concepts of the multi-layer hierarchical control structure and two chapters introducing in considerable scholarly depth the control algorithms of model fuzzy control and model pre- dictive control. The two control algorithms can be considered for use at diffe- rent levels and to achieve different objectives within the hierarchical control structure.Ofcourse,themodelpredictivecontroltoolfacilitatesoptimisation whilst model fuzzy control can be viewed as a loop controller model devised to achieve good nonlinear process control performance in the direct control layer of the hierarchy. Themonographhasbeenwrittenwithconsiderablecaregiventothesteps of review, exposition and demonstration. Industrially relevant examples have beenchosentodemonstratedifferentaspectsoftheconceptsunderdiscussion. The careful presentation enables both the industrial engineer and the acade- mic researcher to appreciate the context of the ideas being discussed before proceeding to the more challenging aspects of the exposition. Since sufficient information has been given about many of the various examples presented, enthusiastic readers may wish to repeat them for themselves. Readers of all levels of attainment in industrial process control will find something of interest in this fine monograph. It is a very welcome new title in the Advances in Industrial Control series. M.J. Grimble and M.A. Johnson Glasgow, Scotland, U.K.

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