Advanced Ceramic Coatings and Interfaces: Ceramic Engineering and Science Proceedings, Volume 27, Issue 3 PDF
Preview Advanced Ceramic Coatings and Interfaces: Ceramic Engineering and Science Proceedings, Volume 27, Issue 3
Advanced Ceramic Coatings and Interfaces Advanced Ceramic Coatings and Interfaces A Collection of Papers Presented at the 30th International Conference on Advanced Ceramics and Composites January 22-27, 2006, Cocoa Beach, Florida Editors Dongming Zhu Uwe Schulz General Editors Andrew Wereszczak Edgar Lara-Curzio EICENTKNNIAL EICLNTKNNIAL A JOHN WILEY & SONS, INC., PUBLICATION Copyright 02 007 by the American Ceramics Society. All rights reserved Published by John Wiley & Sons, Inc., I ioboken, New Jersey Published simultaneously in Canada. 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Limit of Liability/Disclaimer of Warranty: While the publisher and author have used their best efforts in preparing this book, they make no representation or warranties with respect to the accuracy or completeness of the contents of this hook and specifically disclaim any implied warranties of merchantability or fitness for a particular purpose. No warranty may be created or extended by sales representatives or written sales materials. The advice and strategies contained herein may not be suitable for your situation. You should consult with a professional where appropriate. Neither the publisher nor author shall be liable for any loss of profit or any other commcrcial damages, including but not limited to special, incidental, consequential, or other damages. For general information on our other products and services please contact our Customer Care Department within the U.S. at 877-762-2974, outside the U.S. at 317-572-3993 or fax 317-572-4002 Wiley also publishes its books in a variety of electronic formats. Some content that appears in print, however, may not be available in electronic format. Library of Congress Catalogin~-in-PublicationD ata is available. ISBN-I 3 978-0-470-08053-5 ISBN-1 0 0-470-08053- 1 Printed in the United States of America 10 9 8 7 6 5 4 3 2 I Contents Preface ix Introduction xi Advanced Thermal Barrier Coating Development and Testing Relation of Thermal Conductivity with Process Induced Anisotropic 3 Void Systems in EB-PVD PYSZ Thermal Barrier Coatings A. Flores Renteria, B. Saruhan, and J. llavsky Segmentation Cracks in Plasma Sprayed Thin Thermal Barrier 17 Coatings Hongbo Guo, Hideyuki Murakami, and Seiji Kuroda Design of Alternative Multilayer Thick Thermal Barrier Coatings 29 H. Samadi and T. W. Coyle Creep Behaviour of Plasma Sprayed Thermal Barrier Coatings 37 Reza Soltani, Thomas W. Coyle, and Javad Mostaghimi Corrosion Rig Testing of Thermal Barrier Coating Systems 47 Robert VaBen, Doris Sebold, Gerhard Pracht, and Detlev Stover Thermal Properties of Nanoporous YSZ Coatings Fabricated by 61 EB-PVD Byung-Koog Jang, Norio Yamaguchi, and Hideaki Matsubara Oxidation Behavior and Main Causes for Accelerated Oxidation in 69 Plasma Sprayed Thermal Barrier Coatings Hideyuki Arikawa, Yoshitaka Kojima, Mitsutoshi Okada, Takayuki Yoshioka, and Tohru Hisamatsu V Crack Growth and Delamination of Air Plasma-Sprayed Y203-ZrO, 81 TBC After Formation of TGO Layer Makoto Hasegawa, Yu-Fu Liu, and Yutaka Kagawa Lanthanum-Lithium Hexaaluminate-A New Material for Thermal 87 Barrier Coatings in Magnetoplumbite Structure-Material and Process DwPlopment Gerhard Pracht, Robert VaOen and Detlev Stover Modeling and Life Prediction of Thermal Barrier Coatings Simulation of Stress Development and Crack Formation in 103 APS-TBCS For Cyclic Oxidation Loading and Comparison with Experimental Observations R. Herzog, P. Bednarz, E. Trunova, V. Shemet, R. W. Steinbrech, F. Schubert, and L. Singheiser Numerical Simulation of Crack Growth Mechanisms Occurring Near 115 the Bondcoat Surface in Air Plasma Sprayed Thermal Barrier Coatings A. Casu, J.-L. Marques, R. VaOen, and D. Stover Comparison of the Radiative Two-Flux and Diffusion 127 Approximations Charles M. Spuckler Damage Prediction of Thermal Barrier Coating 139 Y. Ohtake Environmental Barrier Coatings for Si-Based Ceramics The Water-Vapour Hot Gas Corrosion Behavior of AI2O3-Y2O3 149 Materials, Y2Si05a nd Y,Al,O,,-Coated Alumina in a Combustion Environment Marco Fritsch and Hagen Klemm Evaluation of Environmental Barrier Coatings for SiC/SiC 161 Composites Nakayama, K. Morishita, S. Ochiai, T. Sekigawa, K. Aoyama, and A. lkawa H. Life Limiting Properties of Uncoated and Environmental-Barrier 171 Coated Silicon Nitride at Higher Temperature Sung R. Choi, Dongming Zhu, and Ramakrishna T. Bhatt Multilayer EBC for Silicon Nitride 181 C. A. Lewinsohn, Q. Zhao, and 6.N air vi . Advanced Ceramic Coatings and Interfaces Non-Destructive Evaluation of Thermal and Environmental Barrier Coatings Characterization of Cracks in Thermal Barrier Coatings Using 191 Impedance Spectroscopy Lifen Deng, Xiaofeng Zhao, and Ping Xiao Nondestructive Evaluation Methods for High Temperature Ceramic 207 Coatings William A. Ellingson, Rachel Lipanovich, Stacie Hopson, and Robert Visher Nondestructive Evaluation of Environmental Barrier Coatings in 215 CFCC Combustor Liners J. G. Sun, J. Benz, W. A. Ellingson, J. B. Kimmel, and J. R. Price Ceramic Coatings for Spacecraft Applications Charging of Ceramic Materials Due to Space-Based Radiation 225 Environment Jennifer L. Sample, Ashish Nedungadi, Jordan Wilkerson, Don King, David Drewry, Ken Potocki, and Doug Eng Spacecraft Thermal Management via Control of Optical Properties 233 in the Near Solar Environment David Drewry, Don King, Jennifer Sample, Dale Clemons, Keith Caruso, Ken Potocki, Doug Eng, Doug Mehoke, Michael Mattix, Michael Thomas, and Denis Nagle Multifunctional Coatings and Interfaces Preparation of Carbon Fiber Reinforced Silicon Oxycarbide 247 Composite by Polyphenylsilsesquioxane Impregnation and Their Fracture Behavior Manabu Fukushima, Satoshi Kobayashi, and Hideki Kita Interfacial Processing Via CVD For Nicalon Based Ceramic Matrix 253 Composites Christopher L. Hill, Justin W. Reutenauer, Kevin A. Arpin, Steven L. Suib, and Michael A. Kmetz Coatings of Fe/FeAIN Thin Films 265 Yuandan Liu, Miller, Tao Zhang, Qiquan Feng, W. Votava, Dingqiang Li, R. E. L. N. Dunkleberger,X . W. Wang, R. Gray, T. Bibens, J. Helfer, K. Mooney, R. Nowak, P. Lubitz, and Yanwen Zhang Advanced Ceramic Coatings and Interfaces . vii Polymeric and Ceramic-Like Coatings on the Basis of SiN(C) 277 Precursors for Protection of Metals Against Corrosion and Oxidation M. Gunthner, Y. Albrecht, and G. Motz Effect of Temperature and Spin-Coating Cycles on Microstructure 285 Evolution for Tb-Substituted SrCeO, Thin Membrane Films Satyajit Shukla, Mohamed M. Elbaccouch, Sudipta Seal, and Ali T-Raissi Development of Boridized Passivation Layer for Use in PEM Fuel 295 Cells Bipolar Plates K. Scott Weil, Jin Yong Kim, Gordon Xia, Jim Coleman, and Z. Gary Yang Functionally Graded Materials Carbon-Fiber-Reinforced Low Thermal Expansion Ceramic Matrix 305 Composites C. M. Chan and A. J. Ruys Development of the Impeller-Dry-BlendingP rocess for the 31 1 Fabrication of Metal-Ceramic Functionally Graded Materials T. Chavara and A. J. Ruys D. Author Index 32 1 viii . Advanced Ceramic Coatings and Interfaces Preface The Symposium on Advanced Ceramic Coatings for Structural, Environmental and Functional Applications was held at the 30th Cocoa Beach International Confer- ence on Advanced Ceramics and Composites in Cocoa Beach, Florida, during Janu- ary 22-27, 2006. A total of 85 papers, including 10 invited talks, were presented at the symposium, covering broad ceramic coating and interface topic areas and em- phasizing the latest advancement in coating processing, characterization and devel- opment. The present volume contains thirty contributed papers from the symposium, with topics including thermal and environmental barrier coating development and test- ing, modeling and life prediction, non-destructive evaluation, multifunctional coat- ings and interfaces, as well as functionally graded materials, highlighting the state- of-the-art ceramic coatings technologies for various critical engineering applications. We are greatly indebt to the members of the symposium organizing committee, including Yutaka Kagawa, Karren L. More, Robert VaBen, Seiji Kuroda, Yong-Ho Soh, Irene T. Spitsberg, and Jennifer L. Sample, for their assistance in developing and organizing this vibrant and cutting-edge symposium. We also would like to ex- press our sincere thanks to manuscript authors and reviewers, all the symposium participants and session chairs for their contributions to a successful meeting. Final- ly, we are also grateful to the staff of The American Ceramic Society for their ef- forts in ensuring an enjoyable conference and the high-quality publication of the proceeding volume. DONGMINZGH U UWE SCHULZ ix In trodu ction This book is one of seven issues that comprise Volume 27 of the Ceramic Engineer- ing & Science Proceedings (CESP). This volume contains manuscripts that were presented at the 30th International Conference on Advanced Ceramic and Compos- ites (ICACC) held in Cocoa Beach, Florida January 22-27, 2006. This meeting, which has become the premier international forum for the dissemination of infor- mation pertaining to the processing, properties and behavior of structural and multi- functional ceramics and composites, emerging ceramic technologies and applica- tions of engineering ceramics, was organized by the Engineering Ceramics Division (ECD) of The American Ceramic Society (ACerS) in collaboration with ACerS Nu- clear and Environmental Technology Division (NETD). The 30th ICACC attracted more than 900 scientists and engineers from 27 coun- tries and was organized into the following seven symposia: Mechanical Properties and Performance of Engineering Ceramics and Com- posites Advanced Ceramic Coatings for Structural, Environmental and Functional Applications 3rd International Symposium for Solid Oxide Fuel Cells Ceramics in Nuclear and Alternative Energy Applications Bioceramics and Biocomposites Topics in Ceramic Armor Synthesis and Processing of Nanostructured Materials xi The organization of the Cocoa Beach meeting and the publication of these pro- ceedings were possible thanks to the tireless dedication of many ECD and NETD volunteers and the professional staff of The American Ceramic Society. ANDREWA . WERESZCZAAKND EDGARL AM-CURZIO General Editors Oak Ridge, 1'N (July 2006) xii . Advanced Ceramic Coatings and Interfaces
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