70th Conference on Glass Problems: Ceramic Engineering and Science Proceedings, Volume 31, Issue 1 PDF
Preview 70th Conference on Glass Problems: Ceramic Engineering and Science Proceedings, Volume 31, Issue 1
70th Conference on Glass Problems 70th Conference on Glass Problems A Collection of Papers Presented at the 70th Conference on Glass Problems The Ohio State University, Columbus, Ohio October 11-12, 2009 Edited by Charles H. Drummond, III WILEY A John Wiley & Sons, Inc., Publication Copyright © 2010 by The American Ceramic Society. All rights reserved'. Published by John Wiley & Sons, Inc., Hoboken, New Jersey. Published simultaneously in Canada. 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ISBN 978-0-470-59466-7 ISBN 978-0-470-64415-7 (special edition) Printed in the United States of America. 10 9 8 7 6 5 4 3 21 Contents Foreword ix Preface xi Acknowledgments xiii GLASS MELTING Rapid Refining of Submerged Combustion Melter Product Glass 3 David Rue, Walter Kunc, John Wagner, Bruno Purnode, and Aaron Huber Modeling the Quality of Glass Melting Processes 11 Adriaan Lankhorst, Andries Habraken, Mathi Rongen, Philip Simons, and Ruud Beerkens Process Optimization of the Glass Forming Process by Advanced 21 3D Forming Models Erik Muijsenberg Operational Experience of an Oxy-Fuel Fired Glass Melter Using an 33 Improved Silica Crown and Wide Flame Burners Alonso Gonzalez, Wladimir Sarmiento-Darkin, John T. Brown, Len Switzer, Euan Evenson, Sho Kobayashi, and Cuauhtemoc Lagos C'mon, Level with Me 45 Terry Berg THE FUTURE OF THE GLASS INDUSTRY AND ENVIRONMENTAL REGULATIONS How Big is My Carbon Footprint? 53 Todd J. Seifried, Christopher J. Hoyle, and Douglas H. Davis v ICG: A Global Cooperation in the Challenging World of Glass 67 Fabiano Nicoletti and René Vacher Particle Size Measurements in the Flue Gas of Glass Melting 75 Furnaces Andreas Kasper, Simon Slade, Dilek Bolean, and Guy van Marcke de Lummen Ceramic Filter Elements for Emission Control on Glass Furnaces— 85 Efficient Multi-Pollutant Treatment in a Single Step Gary Elliott and Andrew Startin Requirements for Glass Compositions for Solar Applications 97 A. Ganjoo, L. J. Shelestak, J. W. McCamy, and M. Arbab Strategic Materials: Strategic Planning, Geopolitical Forces and 107 Risk Management Peter Wray ENERGY Red Lion Bio-Energy—Syngas Production from a Novel Thermal 121 Conversion Process of Coal/Biomass Douglas Struble Macro Energy Balances 127 John Brown and John Nelson Glass Furnace Stack Gas Calculation Issues 135 C. Philip Ross Increase of Glass Production Efficiency and Energy Efficiency with 143 Model-Based Predictive Control Erik Muijsenberg, Menno Eisenga, and Jörg Buchmayer Temperature Distributions in Glass Gobs between Shears and 151 Blank Mold: Calculations and Measurements Hayo Müller-Simon, Gesine Bergmann, and Kristina Kessler REFRACTORIES Postmortem of a Conventional Silica Brick from a Soda-Lime Float 161 Glass Furnace Crown Warren Curtis Refractory Ceramic Fibers 175 Joe Ventura and Daniel M. Wood Refractory Solutions for Extra White Glasses 179 Michèle Blackburn, L. Massard, and M. Gaubil vi · 70th Conference on Glass Problems Testing and Performance of Fusion-Cast Refractories 189 Amul Gupta, Kevin Selkregg, and Roland Heidrich Mullite Regenerators—An Optimum Solution 203 Chris Windle and Trevor Wilson Author Index 217 70th Conference on Glass Problems · vii Foreword The conference was sponsored by the Department of Materials Science and Engi- neering at The Ohio State University. The director of the conference was Charles H. Drummond, III, Associate Professor, Department of Materials Science and Engineering, The Ohio State University. Randy Moses, Interim Associate Dean, College of Engineering, The Ohio State University, gave the welcoming address. Rudolph Buchheit, Chair, Department of Materials Science and Engineering, The Ohio State University, gave the Depart- mental welcome. The themes and chairs of the five half-day sessions were as follows: Glass Melting Ruud Beerkens, TNO Glass Technology - Glass Group, Eindhoven, The Nether- lands, Tom Dankert, O-I, Toledo OH and Larry McCloskey, Toledo Engineering, Toledo OH The Future of the Glass Industry and Environment Regulations Dick Bennett, Johns Manville, Littleton CO, Terry Berg, CertainTeed, Athens GA and Phil Ross, Glass Industry Consulting, Laguna Niguel CA Energy Martin H. Goller, Coming, Coming NY, Elmer Sperry, Libbey Glass, Toledo OH and Carsten Weinhold, Schott, Dyrea PA Refractories Warren F. Curtis, PPG Industries, Pittsburgh PA, Dan Wishnick, Siemens, Spring House PA and John Tracey, North American Refractories, Cincinnati OH ¡x Preface In the tradition of previous conferences, started in 1934 at the University of Illinois, the papers presented at the 70th Annual Conference on Glass Problems have been collected and published as the 2009 edition of The Collected Papers. The manuscripts are reproduced as furnished by the authors, but were reviewed prior to presentation by the respective session chairs. Their assistance is greatly ap- preciated. С. Н. Drummond did minor editing with further editing by the American Ceramic Society. The Ohio State University is not responsible for the statements and opinions expressed in this publication. The following presentations were made at the conference but the manuscripts were not received in time for publication in this proceedings: Heat Recovery on a 500MT/D Float Furnace by Niels A. Rozendaal, OPTIMUM Environmental & En- ergy Technologies, Arnhem, The Netherlands and Gob Assist, an Indispensable Tool for the Glass Industry by Joop Dalstra, XPAR Vision, Groningen, The Nether- lands CHARLES H. DRUMMOND, III Columbus, OH December 2009 XI Acknowledgments It is a pleasure to acknowledge the assistance and advice provided by the members of Program Advisory Committee in reviewing the presentations and the planning of the program: Ruud G. С Beerkens—TNO Dick Bennett—Johns Manville Terry Berg—CertainTeed Warren Curtis—PPG Industries Tom Dankert—O-I Martin H. Goller—Corning Larry McCloskey—Toledo Engineering C. Philip Ross—Glass Industry Consulting Elmer Sperry—Libbey Glass John Tracey—North American Refractories Carsten Weinhold—Schott Dan Wishnick—Siemens χιιι 70th Conference on Glass Problems Edited by Charles H. Drummond, III Copyright © 2010 The American Ceramic Society Glass Melting
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