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67th Conference on Glass Problems. Ceramic Engineering and Science Proceedings, Volume 28, Issue 1 PDF

220 Pages·2008·15.42 MB·English
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67th Conference on Glass Problems A Collection of Papers Presented at the 67th Conference on Glass Problems, The Ohio State University, Columbus, Ohio, October 3 1- November 1, 2006 Editor Charles H. Drummond, 111 ~ICCNTCNNIAL BICCNTCNNIAL WILEY-INTERSCIENCE A John Wiley & Sons, lnc., Publication 67th Conference on Glass Problems 67th Conference on Glass Problems A Collection of Papers Presented at the 67th Conference on Glass Problems, The Ohio State University, Columbus, Ohio, October 3 1- November 1, 2006 Editor Charles H. Drummond, 111 ~ICCNTCNNIAL BICCNTCNNIAL WILEY-INTERSCIENCE A John Wiley & Sons, lnc., Publication Copyright Q 2007 by The American Ceramic Society. All rights reserved. Published by John Wiley & Sons, Inc., Hoboken, New Jersey. Published simultaneously in Canada. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, scanning, or otherwise, except as permitted under Section 107 or I08 of the 1976 [Jnited States Copyright Act, without either the prior written permission of thc Publisher, or authorization through payment of the appropriate per-copy fee to the Copyright Clearance Center, Inc., 222 Rosewood Drive, Danvers, MA 01923, (978) 750-8400, fax (978) 750-4470, or on the web at www,copyright.com. Requests to the Publisher for permission should he addressed to the Permissions Department, John Wiley & Sons, Inc., 1 I 1 River Street, Hoboken, NJ 07030, (201) 748-601 I, fax (201) 748-6008, or online at http://www.wiley.comlgo/pennission. Limit of Liability/Disclaimer of Warranty: While the publisher and author have used their best efforts in preparing this book, they make no representations or warranties with respect to the accuracy or completeness of the contents of this hook and specifically disclaim any implied warranties of merchantability or fitness for a particular purpose. No warranty may be created or extended by sales representatives or written sales materials. The advice and strategies contained herein may not be suitable for your situation. You should consult with a professional where appropriate. Neither the publisher nor author shall be liable for any loss of profit or any other commercial damages, including hut not limited to special, incidental, consequential, or othcr damages. For general information on our other products and scrvices or for technical support, please contact our Customer Care Department within the United States at (800) 762-2974, outside the United States at (317) 572-3993 or fax (317) 572-4002. Wiley also publishes its books in a variety of electronic formats. Some content that appears in print may not be available in electronic format. For information about Wiley products, visit our web site at www.wiley.com. Wiley Bicentennial Logo: Richard J. Pacifico Library of Congress Cataloging-in-Publication Data is available. ISBN 978-0-470-19065-4 ISBN 978-0-470-19066-1 (special edition) Printed in the United States of America I 0 9 8 7 6 5 4 3 2 1 Contents Foreword ix Preface xi Acknowledgments xiii MARKET TRENDS Container Glass Update 3 Rick Bayer SAFETY Safety in Construction 15 Laura Gray Elimination of Heat Stress in the Glass Manufacturing Environment 27 Pat Pride The Gravity of Gravity-Safety’s Number One Enemy 31 Terry Berg The Legacy of Glass Research Activities by the U.S. Department of 35 Energy’s Industrial Technologies Program Elliott P. Levine and Keith Jamison MODELING Application of Rigorous Model-Based Predictive Process Control in 49 the Glass Industry O.S. Verheijen, O.M.G.C. Op den Camp, A.C.P.M. Backx, and L. Huisman V Use and Application of Modeling and Their Reliability 55 H.P.H. Muysenberg, J. Chmelar, and G. Neff ENVIRONMENT Air Emission Requirements - Past, Present and Future 73 G.P hilip Ross Dry Sorbent Injection of Trona for SOX Mitigation 85 John Maziuk ENERGY Energy Balances of Glass Furnaces: Parameters Determining 103 Energy Consumption of Glass Melt Processes Ruud Beerkens Leone Industries: Experience with Cullet FiltedPreheater 117 Larry Barrickman and Peter Leone Petroleum Coke Technology for Glass Melting Furnaces 127 M. A. Olin, R. Cabrera, 1. Solis, and R. Valadez Coal Gasification 139 John Brown Preheating Devices for Future Glass Making-A 2nd Generation 149 Approach Ann-Katrin Glijsing MELTING AND REFRACTORIES Melting and Refining Conditions in an all Electric Melter for 167 Borosilicate Glass Matthias Lindig Recent Developments in Submerged Combustion Melting 175 David Rue, John Wagner, and Grigory Aronchik New Solutions for Checkers Working under Oxidizing and 183 Reducing Conditions G. Heilemann, B. Schrnalenbach, T. Weichert, S. Postrach, A. Lynker, and G. Gelbrnann vi . 67th Conference on Glass Problems ER 2001 SM: Very Low Exudation AZS Product for Glass 195 Furnace Superstructure Gaubil, I. Cabodi, C. Morand, and B. Escaravage M. Author Index 203 67th Conference on Glass Problems . vii

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