3D PRINTING TECHNOLOGY AND ITS DIVERSE APPLICATIONS 3D PRINTING TECHNOLOGY AND ITS DIVERSE APPLICATIONS Edited by H. B. Muralidhara, PhD Soumitra Banerjee, PhD First edition published 2022 Apple Academic Press Inc. CRC Press 1265 Goldenrod Circle, NE, 6000 Broken Sound Parkway NW, Palm Bay, FL 32905 USA Suite 300, Boca Raton, FL 33487-2742 USA 4164 Lakeshore Road, Burlington, 2 Park Square, Milton Park, ON, L7L 1A4 Canada Abingdon, Oxon, OX14 4RN UK © 2022 Apple Academic Press, Inc. Apple Academic Press exclusively co-publishes with CRC Press, an imprint of Taylor & Francis Group, LLC Reasonable efforts have been made to publish reliable data and information, but the authors, editors, and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. 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For works that are not available on CCC please contact [email protected] Trademark notice: Product or corporate names may be trademarks or registered trademarks and are used only for identification and explanation without intent to infringe. Library and Archives Canada Cataloguing in Publication Title: 3D printing technology and its diverse applications / edited by H.B. Muralidhara, PhD, Soumitra Banerjee, PhD. Names: Muralidhara, H. B., editor. | Banerjee, Soumitra, editor. Description: First edition. | Includes bibliographical references and index. Identifiers: Canadiana (print) 20210240059 | Canadiana (ebook) 20210240091 | ISBN 9781771889780 (hardcover) | ISBN 9781774638804 (softcover) | ISBN 9781003145349 (PDF) Subjects: LCSH: Three-dimensional printing. | LCSH: Three-dimensional printing—Industrial applications. Classification: LCC TS171.95 .A15 2022 | DDC 621.9/88—dc23 Library of Congress Cataloging‑in‑Publication Data Names: Muralidhara, H. B., editor. | Banerjee, Soumitra, editor. Title: 3D printing technology and its diverse applications / edited by H. B. Muralidhara, PhD, Soumitra Banerjee, PhD. Other titles: Three dimensional printing technology and its diverse applications Description: First edition. | Palm Bay, FL, USA : Apple Academic Press, 2022. | Includes bibliographical references and index. | Summary: “The story of 3D printing-or additive manufacturing-was initiated as a “rapid prototype development” tool, which is one of its major applications, and which led to advanced 3D printing technology in the application of a wide range of diverse fields, such as manufacturing, medicine, architecture, and custom art and design, and the list goes on. This new volume, 3D Printing Technology and Its Diverse Applications, explores the exciting and diverse applications of three-dimensional printing in a variety of industries, including food processing, environmental sciences, biotechnology, medical devices, energy storage, civil engineering, textiles and fashion industry, and more. 3D printing is rapidly transforming the way products are designed and manufactured across complex supply chains. Over the past decade, newer challenges are being addressed by 3D printing, and a technology that was once popular in the aerospace and automotive industries is today an integral part of jewelry design, architecture, medical, storage devices, biotechnology, shop floor innovation, to name a few. This book explores many of these diverse applications and describes the various 3D printing methods, the commonly used materials, and the pros and cons. The book also includes an overview of the historical development and modern day trends in additive manufacturing as well as an exploration of the prospects of 3D printing technology in promoting academic education. The informative volume gives readers a thorough understanding of the versatile applications of 3D printing in various domains of engineering and technology and beyond”-- Provided by publisher. Identifiers: LCCN 2021026899 (print) | LCCN 2021026900 (ebook) | ISBN 9781771889780 (hbk) | ISBN 9781774638804 (pbk) | ISBN 9781003145349 (ebk) Subjects: LCSH: Three-dimensional printing. Classification: LCC TS171.95 .A183 2022 (print) | LCC TS171.95 (ebook) | DDC 621.9/88--dc23 LC record available at https://lccn.loc.gov/2021026899 LC ebook record available at https://lccn.loc.gov/2021026900 ISBN: 978-1-77188-978-0 (hbk) ISBN: 978-1-77463-880-4 (pbk) ISBN: 978-1-00314-534-9 (ebk) About the Editors H. B. Muralidhara, PhD, is an Associate Professor at the Center for Incubation, Innovation, Research and Consultancy (CIIRC) at the Jyothy Institute of Technology, Bengaluru, India. He was formerly Head of R&D Chemistry at K. S. Institute of Technology (KSIT) and the Center for Emerging Technologies, Jain University, Bengaluru, India. Dr. Muralid hara has authored over 45 research articles and one book. His publications have so far been cited more than 1500 times, and he has a h-index of 15. He has supervised three PhD students and more than 30 students at the master’s level. Dr. Muralidhara is the recipient of a MRSI Medal by the Materials Research Society of India. Also he is the recipient of best oral awards at conferences, a top-cited articles award, and a best reviewer award from Elsevier. He has delivered many invited/plenary lectures. He is a life member for several bodies and a reviewer for reputed publishers including Elsevier, Springer, and Taylor and Francis. Dr. Muralidhara’s main research domain includes electrochemistry and water purification. His research on electrochemistry involves the develop ment of low-cost iron-based flow batteries for renewable storage and elec trodeposition on metals/alloys or 3D plastics for aerospace, automobile, medical, and engineering applications. His research on water purification includes design and characterization of hierarchical nanostructures for removal of heavy metal ions and dyes from contaminated water. He has already completed projects funded by VTU and DOS and currently has ongoing projects from DST. Apart from basic and applied research, he is also associated with projects having societal relevance and industrial/ consultancy projects in the area of environment and electrochemistry. Dr. Muralidhara completed his master’s and PhD degrees from Kuvempu University, Karnataka, India. Soumitra Banerjee, PhD, is an Associate Professor at the Centre for Incubation, Innovation, Research and Consultancy (CIIRC), Jyothy Insti tute of Technology (JIT), Bengaluru, Karnataka, India. His research focus includes micronutrients, protein extraction, low-cost nutritional food vi About the Editors product developments, food preservation, etc. He has published papers in national and international journals. He is a member of the Association of Food Scientists and Technologists (India) and an active reviewer of various journals. Dr. Banerjee has guided several master’s and bachelor’s students for their research projects. Dr. Banerjee obtained his master’s and doctoral degrees from Indian Institute of Technology (IIT), Kharagpur, India. He is a recipient of a research fellowship from the Indian Council of Agricultural Research (ICAR), New Delhi. He is also a recipient of an institute fellowship from IIT Kharagpur. Contents Contributors ......................................................................................................... ix Abbreviations .....................................................................................................xiii Foreword ..............................................................................................................xv Preface .............................................................................................................. xvii 1. Historical Development and Modern‑Day Trends in Additive Manufacturing .............................................................................1 Vijaykumar Guna, Manikandan Ilangovan, and B. Prajwal 2. Methods of 3D Printing of Objects .......................................................... 15 Manikandan Ilangovan and Vijaykumar Guna 3. Electroplating of 3D‑Printed Components ............................................. 33 B. M. Praveen 4. 3D Printing Application in Food Processing .......................................... 51 Swarrna Haldar, Anirudh Gururaj Patil, Soumitra Banerjee, and H. B. Muralidhara 5. 3D Printing Technology for Environmental Applications .....................81 B. K. Jayanna and H. B. Muralidhara 6. Application of Three‑Dimensional Printing in Biotechnology .............. 97 V. Manohar Raju, Kashma Rai, Mysore Sridhar Santosh, Roopa Reddy, and Mohana Rupa 7. 3D Printing for Energy Storage Devices and Applications ................. 117 Satendra Kumar, Surender Kumar, Manoj Goswami, Ajay Mandal, Netrapal Singh, Jitendar Kumar Tiwari, Mohammad Ashiq, N. Sathish, and Mysore Sridhar Santosh 8. Application of 3D Printing in Civil Engineering: State‑of‑the‑Art Review ...................................................................................................... 141 C. Chandre Gowda and B. N. Skanda Kumar 9. Empowering Advances in Medical Devices with 3D‑Printing Technology ............................................................................................... 155 Kashma Rai and Uma Ullas Pradhan viii Contents 10. 3D Printing in the Textiles and Fashion Industry ................................189 Lihong Chen and Narendra Reddy 11. Prospects of 3D‑Printing Technology in Promoting Academic Education ................................................................................................. 211 Soumitra Banerjee, Swarrna Haldar, H. B. Muralidhar, Krishna Venkatesh, and Anirudh Gururaj Patil Index ................................................................................................................. 225 Contributors Mohammad Ashiq Academy of Scientific and Innovative Research (AcSIR), Bhopal 462026, Madhya Pradesh, India CSIR—Advanced Materials and Processes Research Institute (AMPRI), Bhopal 462026, Madhya Pradesh, India Soumitra Banerjee Center for Incubation, Innovation, Research & Consultancy (CIIRC), Jyothy Institute of Technology, Bengaluru 560082, Karnataka, India. E-mail: [email protected] Veerabhadrappa Bhavana Center for Incubation, Innovation, Research & Consultancy (CIIRC), Jyothy Institute of Technology, Bengaluru 560082, Karnataka, India. E-mail: [email protected] Lihong Chen School of Fashion Engineering, Shanghai University of Engineering Science, Longteng Road 333, Songjiang District, Shanghai, China 201620. E-mail: [email protected]. C. Chandre Gowda Center for Incubation, Innovation, Research & Consultancy (CIIRC), Jyothy Institute of Technology, Bengaluru 560082, Karnataka, India. E-mail: [email protected] Manoj Goswami Academy of Scientific and Innovative Research (AcSIR), Bhopal 462026, Madhya Pradesh, India CSIR—Advanced Materials and Processes Research Institute (AMPRI), Bhopal 462026, Madhya Pradesh, India Vijaykumar Guna Center for Incubation, Innovation, Research & Consultancy (CIIRC), Jyothy Institute of Technology, Bengaluru 560082, Karnataka, India. E-mail: [email protected] Swarrna Haldar Center for Incubation, Innovation, Research & Consultancy (CIIRC), Jyothy Institute of Technology, Bengaluru 560082, Karnataka, India. E-mail: [email protected] Manikandan Ilangovan Department of Biomaterial Sciences, Graduate School of Agricultural and Life Sciences, University of Tokyo, Tokyo113-8657, Japan. E-mail: [email protected] B. K. Jayanna Department of Chemistry, B.N.M. Institute of Technology, Bengaluru 560070, Karnataka, India. E-mail: [email protected] Satendra Kumar Academy of Scientific and Innovative Research (AcSIR), Bhopal 462026, Madhya Pradesh, India CSIR—Advanced Materials and Processes Research Institute (AMPRI), Bhopal 462026, Madhya Pradesh, India