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3D and 4D Printing of Polymer Nanocomposite Materials: Processes, Applications, and Challenges PDF

575 Pages·2019·53.732 MB·English
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3D AND 4D PRINTING OF POLYMER NANOCOMPOSITE MATERIALS 3D AND 4D PRINTING OF POLYMER NANOCOMPOSITE MATERIALS Processes, Applications, and Challenges Edited by KISHOR KUMAR SADASIVUNI Center for AdvancedMaterials, QatarUniversity, Doha, Qatar KALIM DESHMUKH New Technologies—ResearchCenter, University of West Bohemia, Pilsen, Czech Republic MARIAM ALALI ALMAADEED Qatar University,Doha,Qatar Elsevier Radarweg29,POBox211,1000AEAmsterdam,Netherlands TheBoulevard,LangfordLane,Kidlington,OxfordOX51GB,UnitedKingdom 50HampshireStreet,5thFloor,Cambridge,MA02139,UnitedStates ©2020ElsevierInc.Allrightsreserved. Nopartofthispublicationmaybereproducedortransmittedinanyformorbyanymeans,electronicor mechanical,includingphotocopying,recording,oranyinformationstorageandretrievalsystem,without permissioninwritingfromthepublisher.Detailsonhowtoseekpermission,furtherinformationabout thePublisher’spermissionspoliciesandourarrangementswithorganizationssuchastheCopyright ClearanceCenterandtheCopyrightLicensingAgency,canbefoundatourwebsite:www.elsevier.com/ permissions. ThisbookandtheindividualcontributionscontainedinitareprotectedundercopyrightbythePublisher (otherthanasmaybenotedherein). Notices Knowledgeandbestpracticeinthisfieldareconstantlychanging.Asnewresearchandexperience broadenourunderstanding,changesinresearchmethods,professionalpractices,ormedicaltreatment maybecomenecessary. Practitionersandresearchersmustalwaysrelyontheirownexperienceandknowledgeinevaluatingand usinganyinformation,methods,compounds,orexperimentsdescribedherein.Inusingsuch informationormethodstheyshouldbemindfuloftheirownsafetyandthesafetyofothers,including partiesforwhomtheyhaveaprofessionalresponsibility. Tothefullestextentofthelaw,neitherthePublishernortheauthors,contributors,oreditors,assumeany liabilityforanyinjuryand/ordamagetopersonsorpropertyasamatterofproductsliability,negligenceor otherwise,orfromanyuseoroperationofanymethods,products,instructions,orideascontainedinthe materialherein. LibraryofCongressCataloging-in-PublicationData AcatalogrecordforthisbookisavailablefromtheLibraryofCongress BritishLibraryCataloguing-in-PublicationData AcataloguerecordforthisbookisavailablefromtheBritishLibrary ISBN:978-0-12-816805-9 ForinformationonallElsevierpublications visitourwebsiteathttps://www.elsevier.com/books-and-journals Publisher:MatthewDeans AcquisitionEditor:EdwardPayne EditorialProjectManager:EmmaHayes ProductionProjectManager:SelvarajRaviraj CoverDesigner:MatthewLimbert TypesetbySPiGlobal,India Contributors Shweta Agarwala Departmentof Engineering, Aarhus University, Aarhus, Denmark M. Basheer Ahamed Departmentof Physics, B.S. Abdur Rahman Crescent Institute of Science and Technology, Chennai,India Mariam AlAli AlMaadeed Materials Science and Technology Program, QatarUniversity, Doha, Qatar V.Bertana Departmentof Applied Science and Technology, Politecnicodi Torino,Torino, Italy Ramesh Gupta Burela Mechanical Engineering Department, ShivNadarUniversity, Greater Noida,India F. Catania Departmentof Applied Science and Technology, Politecnicodi Torino,Torino, Italy Xuelong Chen SchoolofMechanical&AerospaceEngineering,NanyangTechnologicalUniversity,Singapore, Singapore M. Cocuzza DepartmentofAppliedScienceandTechnology,PolitecnicodiTorino,Torino;CNR-IMEM, Parco Area delle Scienze,Parma,Italy Kalim Deshmukh New Technologies—Research Center, University of West Bohemia, Pilsen, CzechRepublic Vishwesh Dikshit SingaporeCentrefor3DPrinting,SchoolofMechanicalandAerospaceEngineering,Nanyang TechnologicalUniversity, Singapore, Singapore S.Ferrero Departmentof Applied Science and Technology, Politecnicodi Torino,Torino, Italy Jonathan Kenneth Goh School of Electrical and ElectronicEngineering, SingaporePolytechnic, Singapore, Singapore Kuan Eng Johnson Goh InstituteofMaterialsResearchandEngineering,AgencyforScience,TechnologyandResearch (A*STAR); Department of Physics, National University of Singapore, Singapore, Singapore xi xii Contributors GuoLiangGoh SingaporeCentrefor3DPrinting,SchoolofMechanicalandAerospaceEngineering,Nanyang Technological University, Singapore, Singapore GuoDong Goh SingaporeCentrefor3DPrinting,SchoolofMechanicalandAerospaceEngineering,Nanyang Technological University, Singapore, Singapore Christopher J.Hansen Departmentof Mechanical Engineering, Universityof MassachusettsLowell, Lowell,MA, UnitedStates Lewis R.Hart Departmentof Chemistry, University of Reading, Reading,United Kingdom DineshkumarHarursampath Aerospace Engineering Department, Indian Institute of Science, Bengaluru,India Wayne Hayes Departmentof Chemistry, University of Reading, Reading,United Kingdom Yinfeng He Faculty of Engineering,The University of Nottingham, Nottingham,United Kingdom MohammadTalal Houkan Departmentof Mechanical and Industrial Engineering, Qatar University, Doha, Qatar Derek Irvine Faculty of Engineering,The University of Nottingham, Nottingham,United Kingdom Atharv Joshi Departmentof Materials Science &Engineering, National University of Singapore, Singapore, Singapore V.A.Kalyaev Skolkovo Institute of Science and Technology,Moscow, Russia Jagath Narayana Kamineni Mechanical Engineering Department, Shiv NadarUniversity, Greater Noida,India A.M. Korsunsky MBLEM,DepartmentofEngineeringScience,UniversityofOxford,Oxford,UnitedKingdom; Skolkovo Institute of Science and Technology,Moscow, Russia Toma´sˇ Kova´(cid:1)r´ık New Technologies—ResearchCenter,Universityof West Bohemia, Pilsen, Czech Republic Toma´sˇ K(cid:1)renek New Technologies—ResearchCenter,Universityof West Bohemia, Pilsen, Czech Republic Contributors xiii Sijun Liu AdvancedRheologyInstitute,DepartmentofPolymerScienceandEngineering,ShanghaiJiao Tong University, Shanghai, PR China Aqib Muzaffar Departmentof Physics, B.S. Abdur Rahman Crescent Institute of Science and Technology, Chennai,India Wiwat Nuansing School of Physics,Instituteof Science; Centerof Excellenton Advanced Functional Materials (CoE-AFM), SuranareeUniversity of Technology, Nakhon Ratchasima, Thailand S.K.KhadheerPasha Departmentof Physics, VIT-APUniversity, Amaravati,India C.F. Pirri Departmentof Applied Science and Technology, Politecnicodi Torino,Torino, Italy Norbert Radacsi TheSchoolofEngineering,InstituteforMaterialsandProcesses,TheUniversityofEdinburgh, Edinburgh, United Kingdom Laura Ruiz-Cantu Faculty of Engineering, TheUniversity of Nottingham, Nottingham, United Kingdom Kishor Kumar Sadasivuni Center for Advanced Materials, QatarUniversity, Doha,Qatar Ehab Saleh Universityof Leeds,Leeds,United Kingdom A.I. Salimon SkolkovoInstituteofScienceandTechnology;NationalUniversityofScienceandTechnology “MISiS”,Moscow, Russia L. Scaltrito Departmentof Applied Science and Technology, Politecnicodi Torino,Torino, Italy F.S. Senatov National Universityof Science and Technology “MISiS”,Moscow, Russia Sudip Kumar Sinha Departmentof Metallurgical Engineering, NITRaipur, Raipur,India Fang Wang MOE Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, China xiv Contributors RickyWildman Faculty of Engineering,The University of Nottingham, Nottingham,United Kingdom ZhenXu MOEKey Laboratory of MacromolecularSynthesis and Functionalization, Department of Polymer Science and Engineering, Zhejiang University, Hangzhou, China Jin Xuan Departmentof Chemical Engineering, Loughborough University, Loughborough, United Kingdom WaiYeeYeong SingaporeCentrefor3DPrinting,SchoolofMechanicalandAerospaceEngineering,Nanyang Technological University, Singapore, Singapore Adilet Zhakeyev Departmentof Chemical Engineering, Loughborough University, Loughborough, United Kingdom Li Zhang State-KeyLaboratoryofChemicalEngineering,SchoolofMechanicalandPowerEngineering, EastChinaUniversity of Science and Technology, Shanghai, China YileiZhang DepartmentofMechanicalEngineering,UniversityofCanterbury,Christchurch,NewZealand Zuoxin Zhou Faculty of Engineering,The University of Nottingham, Nottingham,United Kingdom Jianxiong Zhu DepartmentofMechanical Engineering, Korea Advanced Institute ofScience andTechnology (KAIST), Daejeon,Republic of Korea Preface 3D/4Dprintingoradditivemanufacturing(AM)isaprocessofjoiningmaterialstomake 3Dobjectsofcomplexgeometriesusingcomputersoftwareandcomputer-aideddesign (CAD).3D/4Dprintingallowslargerdesignflexibilityandlowcost,whichenablesele- vatedperformanceandhelpedinthetransformationofthedigitalworld.Polymersareby farthemostutilizedmaterialsfor3Dprinting.Awiderangeofpolymersthatareusedin 3D printing are thermoplastics, thermosets, elastomers, functional polymers, and com- posites. 4D printing has become a new and exciting branch of 3D printing. Unlike 3D printing, 4D printing allows the printed part to change its shape and function with time in response to change in external conditions such as temperature, humidity, pH, electricity,andlight.Smartmaterialsthatrespondtoexternalstimuliaregoodcandidates for4Dprinting.Usingthisbook,thereaderwillgainaconsolidatedviewofthepotential applications of 3D/4D printing in aerospace and architectural industry, the electronic industry as well as art and biomedical fields, depending upon the choice of worthy & suitable polymer material. 3D and 4D printing of polymer composites filled with con- ducting nanofillers such as carbon nanotubes (CNTs), graphene, carbon black, carbon fibers,andmetaloxidenanoparticlesallowthedevelopmentofobjectshavingmultifunc- tional properties such as good electrical and thermal conductivity, mechanical strength and stiffness, etc. at relatively low cost. Thisbookaimsatprovidingathoroughandclearunderstandingofthefundamentals of 3D and 4D printing processes and the recent developments in polymer nanocomposites-basednovelmaterialsforprintingapplications.Thecommon3Dprint- ingtechniquessuchasfuseddepositionmodeling(FDM),selectivelasersintering(SLS), selectivelasermelting(SLM),electronbeammelting(EBM),inkjet3Dprinting(3DP), stereolithography(SLA),and3Dplottinghavebeendiscussedindetail.Both3Dand4D printing techniques have a serious impact on our society and daily life and have much moreinvolvementinthegrowingtechnology.Thecurrentbookprovidesadetaileddis- cussiononthephysicsandchemistrybehindthisimportantareaofscience,whichwillbe appealing to the researchers all over the world having interest in the development of polymer-based3Dand4Dprintingmaterials.Thecontentisanticipatedtobuildonfrom what has been learned in an elementary (core) course on polymer processing and the developmentofadvancedpolymernanocompositesystemsfor3Daswellas4Dprinting and the major mechanisms involved in the device technology as well as material processing. xv Acknowledgment This work was supported by the UREP grant # UREP23-116-2-041 from the Qatar NationalResearchFund(amemberofQatarFoundation).Thestatementsmadeherein are solely the responsibility of the authors. xvii

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