2000

92 Pages·2007·2.4 MB·English

Critical Power
Product Manual
162P POWER PLANT
100 - 2000 Amps@ +24 VDC 10 - 80 Amps
@ -48VDC
Service and Assistance - [phone] [email protected]
© 2015 General Electric Company. All rights reserved. www.gecriticalpower.com
4380446PD Issue 10 May 2015 Page 1
GE Critical Power 162P Power System Manual
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GE Critical Power 162P Power System Manual
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TABLE OF CONTENTS............................................................................................................................................3
CONTACTINFORMATION ......................................................................................................................................6
PRODUCT INFORMATION.....................................................................................................................................6
WARNINGS.................................................................................................................................................................7
CAUTIONS..................................................................................................................................................................7
SECTION 1: INSTALLATION INFORMATION..................................................................................................9
CHAPTER 1: GENERAL INFORMATION........................................................................................................9
1.1 GENERAL.......................................................................................................................................................9
1.2 EXPLANATION OF FEATURES..................................................................................................................11
1.3 ACRONYMS..................................................................................................................................................16
CHAPTER 2: MECHANICAL INSTALLATION.............................................................................................17
1.4 GENERAL.....................................................................................................................................................17
1.5 DIMENSIONS...............................................................................................................................................17
1.6 BAY INSTALLATION....................................................................................................................................17
1.7 PLUGGABLE RECTIFIER SHELF INSTALLATION AND REMOVAL......................................................18
1.7.1 RECTIFIER MODULE INSTALLATION...........................................................................................18
1.7.2 RECTIFIER SHELF REMOVAL.........................................................................................................19
1.8 RECTIFIER MODULE INSTALLATION AND REMOVAL.........................................................................20
1.8.1 RECTIFIER MODULE INSTALLATION...........................................................................................20
1.8.2 RECTIFIER MODULE REMOVAL....................................................................................................20
1.9 CONVERTER MODULE INSTALLATION AND REMOVAL.......................................................................21
1.9.1 CONVERTER MODULE INSTALLATION.......................................................................................21
1.9.2 CONVERTER MODULE REMOVAL.................................................................................................21
CHAPTER 3: ELECTRICAL CONNECTIONS...............................................................................................22
1.10 AC CONNECTIONS....................................................................................................................................22
1.10.1 AC CONDUIT FITTINGS..................................................................................................................22
1.10.2 AC CONNECTIONS TO THE TERMINAL BLOCK........................................................................22
1.11 Distribution CONNECTIONS.....................................................................................................................23
1.12 DC GROUND CONNECTIONS.................................................................................................................24
1.13 L10 and L11 LOAD CONNECTIONS.........................................................................................................25
1.13.1 LOAD RETURN.................................................................................................................................25
1.13.2 +24VDC LOAD...................................................................................................................................25
1.13.3 L52 GMT DISTRIBUTION BOARD (6420556P-4)..........................................................................26
1.14 L12 LOAD CONNECTIONS.......................................................................................................................27
1.14.1 LOAD RETURN.................................................................................................................................27
1.14.2 +24VDC LOAD...................................................................................................................................27
1.15 L13 LOAD CONNECTIONS.......................................................................................................................28
1.15.1 LOAD RETURN.................................................................................................................................28
1.15.2 +24VDC LOAD...................................................................................................................................28
1.16 L14 LOAD CONNECTIONS.......................................................................................................................29
1.16.1 LOAD RETURN.................................................................................................................................29
1.16.2 +24VDC LOAD...................................................................................................................................29
1.17 BATTERY CONNECTIONS........................................................................................................................30
1.17.1 BATTERY RETURNS TERMINATION...........................................................................................30
1.17.2 (+) BATTERY TERMINATION........................................................................................................31
1.18 - 48 VDC Distribution FROM DC/DC CONVERTERS..............................................................................32
1.18.1 LOAD RETURN.................................................................................................................................32
1.18.2 - 48VDC LOAD..................................................................................................................................33
1.19 ALARM EXTENSION CONNECTIONS.....................................................................................................34
1.20 BTC SETUP................................................................................................................................................39
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GE Critical Power 162P Power System Manual
CHAPTER 4: OPERATIONAL CHECKOUT..................................................................................................40
1.21 OPERATIONAL CHECKOUT....................................................................................................................40
1.22 FACTORY SETTINGS................................................................................................................................42
1.23 CHANGING PLANT SETTINGS................................................................................................................42
1.23.1 SETTING UP LVLD...........................................................................................................................42
1.23.2 EQUALIZE TIMER............................................................................................................................42
1.24 TRIPPING THE RECTIFIER INPUT CIRCUIT BREAKERS....................................................................43
1.25 ENABLING/DISABLING THE ACO AUDiBLE ALARM...........................................................................43
SECTION 2: NAVIGATING THE USER INTERFACE FOR THE DIGITAL CONTROLLER...................45
2.1 GENERAL.....................................................................................................................................................45
2.2 MAIN SCREEN.............................................................................................................................................46
2.3 SUBMENU....................................................................................................................................................47
2.4 PLANT..........................................................................................................................................................48
2.4.1 STAT.....................................................................................................................................................48
2.4.2 CTRL.....................................................................................................................................................50
2.4.3 INFO......................................................................................................................................................51
2.4.4 SETP......................................................................................................................................................52
2.5 ALRM............................................................................................................................................................54
2.6 BAY...............................................................................................................................................................55
2.6.1 STAT.....................................................................................................................................................55
2.6.2 CTRL.....................................................................................................................................................57
2.6.3 INFO......................................................................................................................................................58
2.6.4 SETP......................................................................................................................................................59
2.7 RECT............................................................................................................................................................60
2.7.1 STAT.....................................................................................................................................................61
2.7.2 CTRL.....................................................................................................................................................62
2.7.3 INFO......................................................................................................................................................63
2.7.4 SETP......................................................................................................................................................63
2.8 TEST.............................................................................................................................................................64
2.8.1 LED.......................................................................................................................................................64
2.8.2 RELAY..................................................................................................................................................64
2.8.3 BAYSW.................................................................................................................................................65
SECTION 3: PLANT INFORMATION.................................................................................................................67
3.1 PLANT SPECIFICATIONS...........................................................................................................................67
3.1.1 INPUT RATINGS.................................................................................................................................67
3.1.2 OUTPUT RATINGS FOR RECTIFIERS (+24VDC)...........................................................................67
3.1.3 OUTPUT RATINGS FOR CONVERTERS (-48VDC)........................................................................67
3.1.4 MISCELLANEOUS RATINGS............................................................................................................67
SECTION 4: GATEWAY SETUP (IF EQUIPPED).............................................................................................69
4.1 GENERAL................................................................................................................................................69
4.2 SETTING UP THE 162P TO COMMUNICATE VIA AN ETHERNET OR SERIAL PORT.....................69
4.3 CHANGING THE PASSWORD IN CON_UI...........................................................................................74
4.4 ENTERING SITE INFORMATION..........................................................................................................75
4.5 REPLACING THE BATTERY IN THE GATEWAY..................................................................................76
SECTION 5: WEB INTERFACES AND SNMP...................................................................................................77
5.1 WEB IN GENERAL.......................................................................................................................................77
5.1.1 THE HOMEPAGE................................................................................................................................78
5.1.2 SITE > SUMMARY..............................................................................................................................79
5.1.3 SITE > STATS Setup............................................................................................................................80
5.1.4 SITE > INFORMATION.......................................................................................................................81
5.1.5 DC POWER PLANT > STATUS..........................................................................................................82
5.1.6 DC POWER PLANT > ALARM HISTORY........................................................................................83
5.1.7 LOAD CURRENT STUDY (STATS)...................................................................................................84
5.1.8 DC POWER PLANT > RECTIFIERS > STATUS...............................................................................85
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GE Critical Power 162P Power System Manual
5.1.9 DC POWER PLANT > RECTIFIERS > INFORMATION..................................................................86
5.1.10 DC POWER PLANT > RECTIFIERS > CONTROL..........................................................................87
5.1.11 DC POWER PLANT > BATTERIES > CONTROL..........................................................................88
5.1.12 DC POWER PLANT > DISTRIBUTION > STATS Setup.................................................................89
5.1.13 DC POWER PLANT > CONVERTER > STATS...............................................................................90
5.1.14 DC POWER PLANT > SET POINTS.................................................................................................91
5.1.15 DC POWER PLANT > MONITORING INFORMATION................................................................92
5.2 SNMP CAPABLE..........................................................................................................................................92
SECTION 6: J-DRAWING 438162P
SECTION 7: SCHEMATIC DRAWING 4391668SD-1
SECTION 8: T-DRAWING 4391668T-1
SECTION 9: 6573003P-23 RECTIFIER SHELF MANUAL 4380230PD
SECTION 10: RECTIFIER MODULE MANUAL 4380425PD
SECTION 11: MENU TREE DRAWING 4290071T
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GE Critical Power 162P Power System Manual
CONTACT INFORMATION
Phone: [phone]
Email: [email protected]
Web site: www.gecriticalpower.com
PRODUCT INFORMATION
Please take a moment when the product is new to fill in this information.
First, locate the product information label. This is typically located on the upper front of the equipment frame, or on
the rear of the frame. Fill in the part number, as it appears on the label, in the space below.
PART NUMBER DATE CODE:
SERIAL NUMBER ECN Level: 860 _ _ _ _ P
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1. Electrical shock hazard. Do not attempt to remove, 1. Follow proper grounding instructions.
maintain, or install this equipment with power applied.
Personnel that attempt to work on this equipment with
2. If connecting batteries, remove the battery-box-fuse
the power applied may subject themselves or others to
or trip the circuit breaker. Check batteries and
electrical shock that may cause serious injury or death.
connections for proper polarity and power before
connecting the batteries to the system.
2. The use of this equipment by unauthorized or 3. To remove the circuit breakers or fuses, the DC
untrained personnel should not be attempted. and/or AC input to the system will need to be
Personnel that work on this equipment without the disconnected, thereby disabling the system output to
proper training may subject themselves or others to the load(s). Take the necessary precautions and
electrical shock that may cause serious injury or death. inform the plant engineer that the system output
power to the loads will be disabled.
3. Do not attempt to work on this equipment if it is, or 4. Before performing any maintenance, ensure AC or
has been, exposed to a high moisture condition. It is DC power is not applied to the system.
recommended the equipment be returned to GE to be
properly tested. Working on this equipment during a 5. Fuse holders, fuses, and circuit breakers are not to be
high moisture condition subjects the user to electrical loaded to more than 80 percent of their ampere
shock that may cause serious injury or death. rating.
4. Use of an attachment other than one approved by GE 6. This assembly contains electrostatic sensitive
will void any and all warranties, implied or other, devices. For installation and repair, a personal
and will increase risk of fire, or may possibly cause grounding strap is required.
electrical shock, injury, or death to personnel.
5. Do not operate this equipment if it has been dropped
or otherwise damaged. Trying to operate this
equipment if it has been damaged subjects yourself or
others to electrical shock that may cause serious injury
or death.
6. Before you proceed, ensure the input source is not live
and the input circuit breaker(s)/fuse(s) has been
tripped or removed. If these procedures have not been
followed and the input/output power is live, serious
personnel injury or death may occur.
7. A rack/shelf may contain several operating systems. If
there is another system in the general area you want to
install this system, be cautious of any exposed
connectors or wires and, with permission, remove
power to the other systems. Failure to take the
necessary safety precautions subjects the installer or
maintenance personnel to severe electrical shock that
may cause serious injury or death.
8. This equipment may connect to lead-acid batteries.
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals known to
the state of California to cause cancer and birth defects
or other reproductive harm. Wash hands after
touching batteries.
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CHAPTER 1: GENERAL INFORMATION
In this Chapter the User will learn:
• General information about the 162P system.
• What distribution options are available.
• About each feature the 162P provides.
• All about the available inputs, outputs, and setpoints.
• What alarm LEDs are equipped with the system.
• What each acronym means.
1.1 GENERAL
The 162P Power and Distribution System supplies 100 to 2000 Amps of + 24 VDC power in increments of 100
Amps. To create the flexible power needed by the 162P system, switchmode rectifiers are used. A total of twenty
(20) rectifiers may be equipped per bay for a maximum output current of 2000 Amps at +24 VDC. The rectifiers
communicate with the MMC unit, are completely plug-and-play, and are hot insertable. Also available within the
system are 24 VDC to 48 VDC converters, each supplying 10 Amps. Up to eight converters can be equipped for a
total output current of 80 Amps at -48 VDC. Each converter is completely plug-and-play and hot insertable. The
system operates from a single phase 220 VAC input. The 162P is designed for ease of installation, incorporating all
customer connections for loads, controls, alarms, and monitoring from the front of the bay. The 162P is designed to
be self-contained, incorporating all power, distribution, alarms, and monitoring within one bay.
Five types of distribution heads are available for the 162. Refer to J-438162P at the rear of this manual for
reference.
L10 Consists basic copper bus bars (A & B); 1500 Amp shunts (One A & One B);
(80) 2 – 100Amp Bullet Type Plug-In Circuit Breaker positions (40) A & (40) B, with output bus
terminations for 1/4" on 5/8” Two Hole Lugs; Battery Inputs for (6) 3/8” X 1” 750 MCM max lugs.
L11 Consists basic copper bus bars (A & B); 1500 Amp shunts (One A & One B);
(80) 2 – 100Amp Bullet Type Plug-In Circuit Breaker positions (40) A & (40) B, with output bus
terminations for 1/4" on 5/8” Two Hole Lugs; Battery Inputs for (18) 3/8” X 1” 4/0 max lugs.
L12 Consists basic copper bus bars (A & B); 1500 Amp shunts (One A & One B);
(24) 2 – 100Amp Bullet Type Plug-In Circuit Breaker positions (12) A & (12) B, with output bus
terminations for 1/4" on 5/8” Two Hole Lugs. A maximum of (13) 125 – 250 Amp Single Pole Bolt-In Type
Circuit Breakers or (6) 300 – 450 Amp Double Pole Bolt-In Circuit Breakers equipped with output bus
termination’s for 3/8” X 1” Two Hole Lugs. Battery Inputs for (6) 3/8” X 1” 750 MCM max lugs.
L13 Consists basic copper bus bars (A & B); 1500 Amp shunts (One A & One B);
(36) 2 – 100Amp Bullet Type Plug-In Circuit Breaker positions (18) A & (18) B, with output bus
terminations for 1/4" on 5/8” Two Hole Lugs. A maximum of (8) 125 – 250 Amp Single Pole Bolt-In Type
Circuit Breakers or (4) 300 – 450 Amp Double Pole Bolt-In Circuit Breakers equipped with output bus
termination’s for 3/8” X 1” Two Hole Lugs. Battery Inputs for (6) 3/8” X 1” 750 MCM max lugs.
L14 Consists basic copper bus bars (A & B); 1500 Amp shunts (One A & One B);
(48) 2 – 100Amp Bullet Type Plug-In Circuit Breaker positions (24) A & (24) B, with output bus
terminations for 1/4" on 5/8” Two Hole Lugs. A maximum of (6) 125 – 250 Amp Single Pole Bolt-In Type
Circuit Breakers or (2) 300 – 450 Amp Double Pole Bolt-In Circuit Breakers equipped with output bus
termination’s for 3/8” X 1” Two Hole Lugs. Battery Inputs for (6) 3/8” X 1” 750 MCM max lugs.
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GE Critical Power 162P Power System Manual
Two types of converter distributions are available for the 162. Refer to J-438162P at the rear of this manual for
reference. Note that the 24VDC to 48VDC converter shelves and number of converters are optional
L34 Consists of (4) 2 – 60 Amp Plug – In Circuit Breakers with output bus termination’s for 1/4" X 5/8” Two
Hole Lugs. (Factory Installed Only.)
L35 Consists of (8) 2 – 60 Amp Plug – In Circuit Breakers with output bus termination’s for 1/4" X 5/8” Two
Hole Lugs. (Factory Installed Only.)
The system is equipped with 8 relays for extending alarms and status remotely, and 22 LEDs for immediate visual
notification of alarms and operating status. The system features an audible alarm and a cutoff switch to silence the
alarm. A low voltage load disconnect (LVLD) is optional for each distribution (A, B, and C).
The 162P system controller may by accessed and monitored from one entry point via the meter, monitor, and control
(MMC) unit, which is easy to use and provided as standard equipment. Refer to section 2 for the MMC portion of
this manual.
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