Sailrite Apprentice PDF
Preview Sailrite Apprentice
© Sailrite Enterprises, Inc. ATTENTION To Easily and Properly Remove the Apprentice from its Packaging © Sailrite Enterprises, Inc. Please Read & Follow the Instructions found in the 1st The column on page 4. Sailrite Apprentice © Sailrite Enterprises, Inc. Guidebook ee © Sailrite Enterprisestt, Inc. ii rr ll ii aa SS © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. Self-Reliance Under Sail © Sailrite Enterprises, Inc. Sailrite 800-348-2769 © Sailrite Enterprises, Inc. e-mail: [email protected] http://www.sailrite.com © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. 20 © Sailrite Enterprises, Inc. Preface © Sailrite Enterprises, Inc. The Sailrite Apprentice is an excellent sewing machine. It is a single needle, lock stitch machine with a high lift presser foot and aggressive lower feed mechanism. This machine is well suited for straight stitching light, medium, and heavy materials including canvas, uphol- stery materials and light weight leather. © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. 2 Year Limited Warranty All parts (excluding bobbins, belts, needles, needle plates and feed dogs) are fully guaranteed © Sailritfoer tw oE yeanrs frtome thre dpate orf piusrcheases. U,po nInc. return they will be replaced at no charge except for return delivery. Labor for repairs is provided at no charge for two years but delivery both ways is your respon- sibility. It is our goal to enable you to maintain and © Sailrite Enterprises, Inc. repair your own machine. We believe that with the aid of this Guidebook and, perhaps a little phone support, that is a realistic goal. © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. Copyright Jan 16, 2004 by Sailrite Enterprises, Inc. © Sailrite Ent45e06r S.p Starte iRds 9-e57s, Inc. Churubusco, IN 46723 © Sailrite Enterprises, Inc. All Rights Reserved 1 © Sailrite Enterprises, Inc. Before using your Sailrite Apprentice read pages 4-12 Table of Contents © Sailrite Enterprises, Inc. Preface & Warranty ...................................................................................1 Cautions ...................................................................................4 Preparing the Apprentice for Use Unpackaging the Machine and Case ...................................................................................5 Plugging in the Foot Control ...................................................................................5 Inserting the Needle ...................................................................................5 © Sailrite Enterprises, Inc. The Needles ...................................................................................5 Machine Lubrication ...................................................................................6 Preparing to Sew The Balance Wheel ...................................................................................7 Winding Bobbins ...................................................................................7 The Thread ...................................................................................8 Installing Bobbin in Bobbin Case ...................................................................................8 © Sailrite Enterprises, Inc. Removing and Installing the Bobbin Case ...................................................................................8 Threading the Machine ...................................................................................9 Picking Up the Bobbin Thread ...................................................................................9 Starting to Sew .................................................................................10 Regulating the Stitch Length ................................................................................. 10 Sewing in Reverse .................................................................................10 Tension Adjustment .................................................................................10 © Sailrite Enterprises, Inc. Removing Material from Under the Presser Foot ............................................................................11 Using the Sailrite Apprentice for General Sewing............................................................................ 11 Adjusting Thread Tension .................................................................................12 Fine Tuning the Apprentice The Class 15 Machine .................................................................................13 Removing the Hook to Clean the Race and Free Jams.................................................................13-14 © Sailrite Enterprises, Inc. If the Clutch does not Disengage ................................................................................. 14 Common Sewing Machine Problems Skipped Stitches .............................................................................15-16 Five Ways to Eliminate Skipped Stitches 1) Change the Needle .................................................................................15 © Sailrite2) AdEjust tnhe Ftooet Prerssupre..r.....i....s.....e.......s.....,.... ....I....n........c........... ......................15 3) Reset the Needle Bar ............................................................................15, 16 TROUBLE SHOOTING .............................................................................17-18 OPTIONAL ACCESSORIES .................................................................................19 © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. 3 © Sailrite Enterprises, Inc. CAUTIONS © Sailrite Enterprises, Inc. Plea se read and observe the following cautions when using your Sailrite sewing machine: 1. Do not operate in conditions where you or the machine are or may become wet. 2. Operate the machine on a firm, level surface where there is adequate room for safe operation. © Sailrite Enterprises, Inc. 3. Do not allow machine to be used as a toy. Close attention is necessary when this machine is used by or near children. 4. Use this machine only for its intended purpose as described in this manual. Use only attachments recommended by the manufacturer. 5. Do not run the machine without its covers. 6. Do not stop the movement of the balance wheel with your hands. © Sailrite Enterprises, Inc. 7. Never drop or insert any object into any opening. 8. Keep fingers away from all moving parts. Special care is required around the sewing machine needle. 9. Use caution in tilting the machine backwards in its case and in lowering it back into the case. 10. Always latch the case securely before lifting. 11. Use proper lifting techniques when moving the machine. © Sailrite Enterprises, Inc. 12. Do not unplug by pulling on cord. To unplug grasp the plug, not the cord. 13. Never operate this machine if it has a damaged cord or plug, if it is not working properly, if it has been dropped or damaged, or dropped into water. 14. Before connecting the power, make sure the voltage and cycles shown on electrical date plate of machine (or motor) conform to your electrical power. 15. Wear protective eyewear when sewing. © Sailrite Enterprises, Inc. 16. Wear shoes when operating the foot pedal. 17. Always unplug sewing machine from the electrical outlet when removing covers, lubricating, or when making any other user servicing adjustments mentioned in the instruction manual. 18. Do not use the machine around flammable materials. © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. 4 © Sailrite Enterprises, Inc. Preparing the Sailrite Apprentice for Use Unpackaging the Machine and Case Inserting the Needle © Sailrite Enterprises, Inc. The Sailrite Apprentice is shipped in one box. This makes setting the machine up easy. Pull the System machine and case out of the shipping box. To do so, 130 carefully turn the box over on the floor with the box Needle flaps open and then pull the box off. Since there is no Flatsideofneedle ©handle oSn thea topi olf rthei catsee thi s Eis then eastieset wrayprises, shaInknshoculd.be inserted to remove the machine. The machine will be upside totherightortowardsthe down (as apparent by the rubber feet on the case balancewheel. bottom). Turn the machine upright. Unlatch the case hinges and lift the top of the case off. Remove the foam insert inside the case top. Also remove the thread stand and cone of thread packaged between © Sailrite Enterprises, Inc. the foam and case top. At the right forward corner of the machine there is a plastic latch which pivots to hold the machine base down in the case cutout. Pivot this latch out of the way. Cut the plastic band holding the machine to the case and remove the protective paper pads. Next lift the machine and it will pivot ©back o n Sthe caasei hlingresi. Itn tehe boEttomn of tthee casre ips rises, Inc. another foam cushion. Carefully pull this cushion out. Slowly lower the machine back down and you are ready to follow “Plugging in the Foot Control". We recommend that you save all packaging materials. These items were designed to protect the The Needles ©machi neS anda casie flrorm idatmeage anEd munst bte eusedr ifprises, Inc. System 130 (15x1) needles sizes 12 to 20 are the machine is sent in for service. Carriers will not recommended for this machine. A size 18 to 20 pay insurance claims on improperly packaged ma- needle is used for most medium to heavy sewing. chines even if they are insured. These needles are available in Sailrite's catalog. (See "Inserting the Needle" this page.) Plugging in the Foot Control Note that these needles have one distinct flat © Sailrite Enterprsidie.s Wehens the, n eeIdlen is icnsta.lle d, this flat side should be facing to the right or towards the balance wheel as you face the machine. If the needle is inserted the wrong way the Sailrite Apprentice will skip stitches and break thread. 1. Select the proper needle size for the fabric to be sewn. © Sailrite Enterprises, Inc. 2. Turn balance wheel toward you until the needle is at its highest position. 3. Loosen the needle clamp screw by turning it counter clockwise. Remove old needle from the clamp. 4. Insert new needle into the clamp with its flat side facing toward the right (towards the balance wheel). © Sailrite EnterpriPsuseh thes ne,ed leI upn intoc the .ne edle clamp as far as it will go. 5. Tighten the needle clamp screw firmly. © Sailrite Enterprises, Inc. 5 © Sailrite Enterprises, Inc. Machine Lubrication The machine was thoroughly oiled prior to shipment. It should be oiled frequently (at least prior to ea©ch ma joSr praojecit)l. Oril iallt meeta l tEo mental wtoerk-rprises, Inc. Open cover behind the machine ing parts as shown in the photographs which follow. and oil all moving parts. Apply one or two drops of sewing machine oil in each area. After oiling, sew briefly with some scrap material to prevent the possibility of staining on your fabric. © Sailrite Enterprises, Inc. Arrows indicate lubrication points. Use only high quality sewing machine oil! © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. Remove face plate Left side view of machine Top view of machine Underside view of machine © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. 6 © Sailrite Enterprises, Inc. Preparing to Sew © Sailrite Enterprises, Inc. The Balance Wheel Winding the Bobbin When sewing, winding bobbins, or changing Loosen the balance wheel as explained needles it is important to always turn the balance above. Place an empty bobbin on the bobbin- wheel towards you from the top (counter clockwise). winder spindle and push it to the end of the spindle. Loosening the balance wheel allows for the Make sure that the spring on the spindle engages the ©windin gS of boabbiinsl writhioutt neeed leE movnemtenet. rprnoitcsh oen thse b,ob bIin.n Nowc p.re ss the flat chrome To loosen the wheel, hold it tight with your right hand lever toward the machine until the bobbin is held in and with your left hand turn the clutch knob counter place by the metal finger that fits between both clockwise until it stops. (Fig. 1) To tighten and flanges of the bobbin (Fig. 2) reengage the needle drive, reverse the procedure. Thread the bobbin as shown and hold the short thread tail that is led through one of the holes in © Sailrite Enterprthie ssidee of tshe, bo bIbinn. Toc fil.l t he bobbin press the machine's foot pedal down gently operating the machine. Continue holding the short tail until the bobbin is about 10% full. Stop and cut the thread flush with the side of the bobbin and once again apply power to finish filling the bobbin. The bobbin © Sailrite Enterprises, Inc. will automatically stop and release when full. Cut the thread and remove the bobbin from the spindle. Tighten the balance wheel's clutch knob in prepara- tion for sewing. Note: If the thread is wound unevenly on the bobbin, adjust the bobbin winder thread guide on © Sailrite Enterprises, Inc. the bed of the machine. Loosen the screw and slide the tension thread guide left or right as needed. Fig 1 — Loosening the balance wheel If the bobbin does not fill full enough or overfills an adjustment is necessary. At the top of the chrome lever which engages the bobbin there is a © Sailrite Enterprisethusmb ,ad juIstmnent sccrew.. Turning the screw counter clockwise will increase the amount of thread on the bobbin and turning it clockwise will decrease the amount. Push here to engage © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. Fig 2 — Bobbin on spool pin with thread started 7 © Sailrite Enterprises, Inc. The Thread For sail and canvas work we recommend using V-30, V-46, V-69, V-92 and V-138 Dacron® sailm©aker 's Sthreaad oir Tlernaria tMe100 0 Ethreand. Ttheeserprises, Inc. threads are available in the Sailrite Catalog. Choose from 5 Dacron thread weights: V-30 with a No. 12 needle and fabric less than 1 1/2 ounces. V-46 with No. 14 or 16 needle and fabric less than © Sailrite Enterprises, Inc. five ounces. V-69 with No. 18 needle. Best for fabrics up to eight ounces and with 9.5 acrylic cover fabrics. V-92 with 20 needle, fabric up to ten ounces. Continuous filament, spun and monofilament threads can be used in the Apprentice. Nylon and polyes- Also used for 9.5 acrylic cover fabric. ter continuous filament threads have a wide variety of uses V-138 with No. a 20 or 22 needle and fabric over from the sheerest lingerie to the heaviest canvas, leather 10 ounces. Note: this heavy thread requires © Sailrite Enterprises, Inc. and automotive applications. They feature superior frequent bobbin changes. strength, stretch and recovery properties and excellent resistance to chemicals, bacteria, mildew, wear and Sizes Tensile Strength Lbs abrasion. Polyester continuous filament thread stands up to the weather better than nylon and is many times better Std Gov't Polyester Nylon than natural fibers for outdoor applications. It is highly 30 AA 4.0 4.5 recommended for marine use. ©46 SB ailri7t.0e E7.n0 terprises, Inc. Spun thread which is sold in home sewing centers 69 E 10.0 10.5 is not as durable as continuous filament thread. It is best 92 F 13.8 14.0 used for sewing clothing. Spun thread sewability is very good because the soft surface tends to make tension With GORE-TEX® \ Tenara™ M1000 Thread adjustment easy and consistent. use a #12 or #14 needle. Use for sewing canvas— Monofilament thread is often used in upholstery Sunbrella, Stamoid, Boat Top, etc. because of its clear color. © Sailrite Enterprises, Inc. See page 11 for thread and needle recom- mendations for sewing home fabrics. Installing Bobbin in Bobbin Case Removing and Installing © Sailrite Enterp thre iBsobebins C,a seInc. 5.Pulloutabout asixinchtailofthread 1. To remove the bobbin case grasp and lift the spring Finger loaded lever and pull the bobbin case out. With the Springloadedlever lever held open the bobbin is captive in the bobbin 4.Snapthread case. Release the lever and the bobbin will fall out. undertensionplate tothisposition 2. To install the bobbin case pull and hold outward its © Sailrite Enterprspirinsg loeadesd le,ve r (Ithisn keecps th.e bobbin from falling 3.Continue out) and push the case onto the axle of the gib hook. pullingthread 2.Pullthreadthroughslit The finger of the bobbin case should be pointing undertension inedgeofbobbincase plate upward. NOTE: if you hold onto the spring loaded lever until the bobbin case is completely installed, Threadedbobbingoesin upon releasing the lever there will be no clicking noise. withthreadcomingoff 1.Insertbobbin leftside(clockwiserotation) It will simply lock onto the axle. If you release the © Sailrite Enterprspirinsg loeadesd le,ve r bIefnore tche b.ob bin case is pushed completely in place, you will hear a click as you push it all the way on. © Sailrite Enterprises, Inc. 8 © Sailrite Enterprises, Inc. screw to adjust foot pressure spool pin © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. © Sailrite Enterprises, Inc. Figure 2 Figure 1 ©Thre aSdinga tihel Mriactheine EnterpPriciksineg Usp ,th eI Bnobcbin. Thread 1. Turn the balance wheel toward you until the take up After the machine is threaded and the bobbin/ lever (E) is raised to its highest position. bobbin case is installed, it is time to pick up the 2. Place a spool of thread on the thread stand and pull bobbin thread: the thread up off the top of the cone to the arm loop of the thread stand. 1. Hold the needle thread loosely in your hand and rotate the balance wheel toward you until the needle moves ©3. Pa ss Sthe thareaid tlhrorugih tthreead guEide (An) att thee torp prises, Inc. down and then up to its highest point. back corner of the face plate. 2. Now pull the needle thread gently. The bobbin thread 4. Continue down to the thread tension regulator and should come up with it in the form of a loop through the place the thread between the two tension discs (B), throat plate needle hole. bring the thread under and then up the right side (to your right when looking at the needle end of the 3. Grasp this loop and pull until the end of the bobbin machine) of the regulator. Next pass the thread over thread appears. If the bobbin thread does not appear ©the mSetal athreiad lguridei (Ct),e and doEwn innto thte eloopr ofpriwshene thes nee,dl e Iis lnowerced a.nd raised, check to be sure fine wire called the "take-up" or "check" spring (D). that at least 5 or 6 inches of bobbin thread is hanging loosely from the bobbin case and go through the 5. Continue up to the take-up lever (E) and thread it procedure again. through the hole from left to right. 4. When the bobbin thread is exposed, run the needle 6. Pull the thread into the guide in the face plate (F) thread through the opening in the center of the presser (Figure 1), through the thread guide at the lower end foot and lay it back on the throat plate. of the needle bar (G) and then from left to right, © Sailrite Enterprises, Inc. through the eye of the needle. (Figure 2) As you sit in front of the machine ready to sew, left to right is the correct threading. © Sailrite Enterprises, Inc. 9 © Sailrite Enterprises, Inc. Starting to Sew set the lever at 12 and then loosen the thumb screw 1. Place the material to be sewn under the presser foot and move the screw up until the restricting cam hits and use the hand lever to lower the presser foot onto the lever. Tighten the screw and the lever cannot be the material (see "Hand Lever" previous page). © Sailrite Enterpmorveid dsowen asny ,fu rthIern thacn 12.. B y the same 2. The thread from the needle and the bobbin should be token the lever can only be moved up enough to behind the foot as you start to sew. Hold them down produce a stitch roughly the same size in reverse. with your finger. The numbers on the plate indicates the number of 3. Press the foot control pedal to begin sewing and stitches per inch: ex.: 12 = 12 stitches in 1 inch. See release the trapped threads after the first couple of stitches are made. photo this page. © Sailrite Enterprises, Inc. Always turn the balance wheel of the Sewing in Reverse machine toward you to reduce the possibil- To sew in reverse: ity of a thread jam in the lower mechanism. 1. Raise the stitch length lever above the center line. The And never operate the machine (when higher you place the lever above the center line, the threaded) without material under the presser longer the reverse stitch. Note: When switching to foot. If you do, the machine will most likely © Sailrite Enterprreviersse bee susre t,he nIeednle isc eith.er all the way down or "lock up" and be inoperable until the thread jam all the way up before pushing the lever up. is cleared (see "Removing the Hook to Clean 2. To return the lever to the forward position follow the the Race and Free Jams" pp. 13-14). above notation. Regulating the Stitch Length Tension Adjustment Stitch length is adjusted by moving the stitch © Sailrite EnterpriUnsdeerstasnd,in g tIhen tenscion. ad justment on a length lever up and down. All the way down is full sewing machine is very important. Tension adjust- stitch length in forward and up is full length in ment refers to the combination of tension on both reverse. For outdoor canvas work it is normal to the upper thread and the bobbin thread. The correct work with the longest stitch possible. Additional combination of thread tension (upper and bobbin) needle penetrations can cause material puckering results in a stitch that looks identical on both sides of (called needle pucker). To the left of the lever is a © Sailrite Enterprises, Inc. the material. That is, the knots of the stitches are thumb screw. For the lever to move the full range of pulled into the fabric and are no more visible on the stitch length the thumb screw should be tightened at top than on the bottom. the b ottom of its travel. The thumb screw moves a The primary problem when using a heavy restricting cam which allows for holding a limited thread is incorrect upper thread tension. When stitch range of stitch length. In other words, if you don't tension is a problem, it is usually a consequence of wan©t to se wS morae thianl 1r2 sitittchees p erE inchn yout ceanrprises, Inc. too much or too little tension on the upper thread. Tension changes to the bobbin thread should only be made if adjustment to upper tension still leaves room for improvement (see p. 12). Note: in general bobbin tension requires just a two ounce or © Sailrite Enterpso drraig osn tehe tshre,ad (Ia dnragc sim.il ar to the one you feel when you pull dental floss off a spool). The Apprentice has a thread regulator through which the upper thread runs (see "Adjusting Thread Tension" p. 12 and photo below). The tension knob of the regulator can be turned through © Sailrite Enterpa rarngie osf aeboust si,x reIvonlutiocns .to compress a spring that squeezes two disks together. Note that when the presser foot is lifted the upper tension © Sailrite Enterprises, Inc. disks are pushed apart. This is to release the top 10
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