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Rocket Propulsion Elements PDF

786 Pages·2010·28.51 MB·English
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ROCKET PROPULSION ELEMENTS The book’s cover shows a typical separation of a payload stage or satellite from an upper stage of a space flight vehicle in the vacuum of space. There are two rocketpropulsionsystems.Theliquidpropellantrocketengineontheupperstage (on the lower left) has just lifted the satellite into space and has just been shut down. The reaction control system on the payload stage has four small inclined thrusters, which can be seen during their firing operation; they are moving the payload away from the expended upper stage. A small thruster’s plume (flame) has a bright, elliptically shaped, hot gas, very small core, which is visible. The hot exhaust gases disperse from this core in all directions, and this part of the plume is almost invisible. Rocket Propulsion Elements Eighth Edition GEORGE P. SUTTON Consultant FormerlyLaboratoryAssociate LawrenceLivermoreNationalLaboratoryandformerly ExecutiveDirector,Engineering RocketdyneDivisionofTheBoeingCompany NowPratt&WhitneyRocketdyne OSCAR BIBLARZ ProfessorEmeritus DepartmentofMechanicalandAstronauticalEngineering NavalPostgraduateSchool JOHN WILEY & SONS, INC. Thisbookisprintedonacid-freepaper. Copyright© 2010byJohnWiley&Sons,Inc.Allrightsreserved PublishedbyJohnWiley&Sons,Inc.,Hoboken,NewJersey PublishedsimultaneouslyinCanada No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, scanning, or otherwise, except as permitted under Section 107 or 108 of the 1976 United States Copyright Act, with- out either the prior written permission of the Publisher, or authorization through payment of the appropriate per-copy fee to the Copyright Clearance Center, 222 Rosewood Drive, Danvers, MA 01923, (978) 750-8400, fax (978) 646-8600, or on the web at www.copyright.com. Requests to the Publisher for permission should be addressed to the Permissions Department, John Wiley & Sons,Inc.,111RiverStreet,Hoboken,NJ07030,(201)748-6011,fax(201)748-6008,oronlineat www.wiley.com/go/permissions. Limit of Liability/Disclaimer of Warranty: While the publisher and the authors have used their best efforts in preparing this book, they make no representations or warranties with respect to the accuracyorcompletenessofthecontentsofthisbookandspecificallydisclaimanyimpliedwarranties of merchantability or fitness for a particular purpose. No warranty may be createdor extended by salesrepresentativesorwrittensalesmaterials.Theadviceandstrategiescontainedhereinmaynot besuitableforyoursituation.Youshouldconsultwithaprofessionalwhereappropriate.Neitherthe publishernortheauthorsshallbeliableforanyaccidentsorlossofprofitoranyothercommercial damages,includingbutnotlimitedtospecial,incidental,consequential,orotherdamages. For general information about our other products and services, please contact our Customer Care DepartmentwithintheUnitedStatesat(800)762-2974,outsidetheUnitedStatesat(317)572-3993 orfax(317)572-4002. Wileyalsopublishesitsbooksinavarietyofelectronicformats.Somecontentthatappearsinprint maynotbeavailableinelectronicbooks.FormoreinformationaboutWileyproducts,visitourweb siteatwww.wiley.com. LibraryofCongressCataloging-in-PublicationData: Sutton,GeorgePaul. Rocketpropulsionelements/GeorgeP.Sutton,OscarBiblarz. — 8thed. p.cm. Includesbibliographicalreferencesandindex. ISBN978-0-470-08024-5 (cloth) 1.Rocketengines.I.Biblarz,Oscar.II.Title. TL782.S82010 629.47(cid:2)5—dc22 2009042591 PrintedintheUnitedStatesofAmerica 10987654321 CONTENTS PREFACE xiii 1 Classification 1 1.1. Duct Jet Propulsion / 2 1.2. Rocket Propulsion / 4 1.3. Applications of Rocket Propulsion / 14 References / 26 2 DefinitionsandFundamentals 28 2.1. Definitions / 28 2.2. Thrust / 33 2.3. Exhaust Velocity / 36 2.4. Energy and Efficiencies / 38 2.5. Multiple Propulsion Systems / 40 2.6. Typical Performance Values / 41 Problems / 43 Symbols / 45 References / 46 3 NozzleTheoryandThermodynamicRelations 47 3.1. Ideal Rocket / 48 3.2. Summary of Thermodynamic Relations / 49 v vi CONTENTS 3.3. Isentropic Flow Through Nozzles / 53 3.4. Nozzle Configurations / 75 3.5. Real Nozzles / 85 3.6. Nozzle Alignment / 96 Problems / 97 Symbols / 100 References / 101 4 FlightPerformance 103 4.1. Gravity-Free Drag-Free Space Flight / 103 4.2. Forces Acting on a Vehicle in the Atmosphere / 107 4.3. Basic Relations of Motion / 110 4.4. Space Flight / 116 4.5. Flight Maneuvers / 131 4.6. Effect of Propulsion System on Vehicle Performance / 137 4.7. Flight Vehicles / 139 4.8. Military Missiles / 148 4.9. Flight Stability / 152 Problems / 153 Symbols / 155 References / 157 5 ChemicalRocketPropellantPerformanceAnalysis 158 5.1. Background and Fundamentals / 159 5.2. Analysis of Chamber or Motor Case Conditions / 165 5.3. Analysis of Nozzle Expansion Processes / 170 5.4. Computer-Assisted Analysis / 175 5.5. Results of Thermochemical Calculations / 176 Problems / 190 Symbols / 191 References / 192 6 LiquidPropellantRocketEngineFundamentals 194 6.1. Types of Propellants / 198 6.2. Propellant Tanks / 201 6.3. Propellant Feed Systems / 208 6.4. Gas Pressure Feed Systems / 210 6.5. Tank Pressurization / 217 6.6. Turbopump Feed Systems and Engine Cycles / 221 CONTENTS vii 6.7. Rocket Engines for Maneuvering, Orbit Adjustments, or Attitude Control / 229 6.8. Engine Families / 233 6.9. Valves and Pipelines / 236 6.10. Engine Support Structure / 239 Problems / 240 Symbols / 242 References / 243 7 LiquidPropellants 245 7.1. Propellant Properties / 246 7.2. Liquid Oxidizers / 256 7.3. Liquid Fuels / 259 7.4. Liquid Monopropellants / 263 7.5. Gelled Propellants / 265 7.6. Gaseous Propellants / 266 7.7. Safety and Environmental Concerns / 267 Problems / 268 Symbols / 269 References / 269 8 ThrustChambers 271 8.1. Injectors / 276 8.2. Combustion Chamber and Nozzle / 285 8.3. Low-Thrust Rocket Thrust Chambers or Thrusters / 301 8.4. Materials and Fabrication / 305 8.5. Heat Transfer Analysis / 311 8.6. Starting and Ignition / 323 8.7. Random Variable Thrust / 326 8.8. Sample Thrust Chamber Design Analysis / 328 Problems / 339 Symbols / 342 References / 344 9 LiquidPropellantCombustionandItsStability 346 9.1. Combustion Process / 346 9.2. Analysis and Simulation / 350 9.3. Combustion Instability / 352 Problems / 364 References / 364 viii CONTENTS 10 TurbopumpsandTheirGasSupplies 366 10.1. Introduction / 366 10.2. Descriptions of Several Turbopumps / 367 10.3. Selection of Turbopump Configuration / 372 10.4. Flow, Shaft Speeds, Power, and Pressure Balances / 376 10.5. Pumps / 378 10.6. Turbines / 387 10.7. Approach to Turbopump Preliminary Design / 391 10.8. Gas Generators and Preburners / 394 Problems / 395 Symbols / 396 References / 397 11 EngineSystems,Controls,andIntegration 399 11.1. Propellant Budget / 399 11.2. Performance of Complete or Multiple Rocket Propulsion Systems / 401 11.3. Engine Design / 403 11.4. Engine Controls / 411 11.5. Engine System Calibration / 423 11.6. System Integration and Engine Optimization / 430 Problems / 432 Symbols / 432 References / 433 12 SolidPropellantRocketFundamentals 435 12.1. Basic Relations and Propellant Burning Rate / 437 12.2. Other Performance Issues / 458 12.3. Propellant Grain and Grain Configuration / 463 12.4. Propellant Grain Stress and Strain / 472 12.5. Attitude Control and Side Maneuvers with Solid Propellant Rocket Motors / 483 Problems / 485 Symbols / 488 References / 489 13 SolidPropellants 492 13.1. Classification / 492 13.2. Propellant Characteristics / 498

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