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M/s. ADITYA COKE PVT. LTD PDF

194 Pages·2003·9.31 MB·English
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M/s. ADITYA COKE PVT. LTD Survey No.:- 14,15, Chopadva, Ta: Bhachau, Dist: Kutch (Coke Oven & WHRB Power Project) Draft Rapid Environmental Impact Assessment Prepared by: EXCEL ENVIRO TECH TF-2, Sun House, Near Old High Court Off Ashram Road, AHMEDABAD – 380 009 Tele-fax: 079–27542219 Email: [email protected] Website : www.excelenviro.com TABLE OF CONTENT CHAPTER 1 INTRODUCTION 1-1 1.1 The Metallurgical Coke 1-1 1.2 Global Market Scenario 1-2 1.3 Need for the Project 1-3 1.4 Export Possibility 1-3 1.5 Background of the project proponent 1-4 1.6 The Project Proposal 1-4 1.7 Need for EIA 1-5 1.8 Objectives of EIA 1-5 1.9 Scope of Work: 1-5 1.10 Applicable Environmental Regulation and Standards: 1-10 1.11 EIA Methodology 1-11 1.12 Structure of the EIA Report 1-12 CHAPTER 2 PROJECT DESCRIPTION 2-1 2.1 Location of the project 2-1 2.2 Project Site Specification 2-3 2.3 Details of Alternate Sites Considered 2-3 2.4 Rehabilitation & Resettlement Plan 2-3 2.5 Layout Plan 2-3 2.6 Selective List of Industries in study area 2-4 2.7 Raw Material Required 2-4 2.8 Proposed Products 2-5 2.9 Selection of Technology & Manufacturing Process 2-5 2.10 Manufacturing Process 2-7 2.10.1 Raw Material Procurement 2-8 2.10.2 Coal handling and preparation facilities for Coke 2-8 2.10.3 Coal Reclaiming and Preparation 2-9 2.10.4 Coal Preparation for coke batteries 2-10 2.10.5 Coking Process 2-10 2.10.6 Coke Screening 2-11 2.10.7 Coke handling facilities 2-11 2.11 Waste Heat Recovery Power Plant 2-11 2.12 List of Major Equipment 2-11 2.12.1 For Coke Oven Plant 2-11 2.12.2 For Waste Heat Power Plant 11 MW 2-12 2.13 Major Plant Facilities 2-12 2.14 Power Plant Generation Facilities 2-13 2.15 Quality of raw material and product 2-13 2.15.1 Quality of raw materials 2-13 2.15.2 Quality of finished product 2-14 2.16 Utilities Requirement 2-14 2.16.1 Power 2-14 2.16.2 Water 2-14 2.17 Water Balance Statement 2-15 2.18 Wastewater 2-15 2.19 Manpower 2-16 i 2.19.1 Existing Infrastructure 2-17 2.20 Project Implementation Schedule 2-18 2.21 Estimated Cost Of The Project 2-18 CHAPTER 3 BASELINE ENVIRONMENTAL STATUS 3-1 3.1 General 3-1 3.2 The Study Area 3-2 3.3 Topography: 3-3 3.4 Land Use / Land Cover based on satellite Imagery 3-3 3.4.1 Brief note on Land use / Land cover Analysis 3-4 3.4.2 Ground Verification 3-5 3.5 Meteorology 3-7 3.5.1 Wind Speed 3-7 3.5.2 Wind Direction 3-7 3.5.3 Temperature 3-7 3.5.4 Rainfall 3-7 3.5.5 Relative humidity 3-7 3.5.6 Cloud cover 3-7 3.6 Air Environment 3-8 3.6.1 Ambient Air Quality 3-8 3.6.2 Fine Particulate Matter & Repairable Particulate Matter 3-9 3.6.3 Sulphur Dioxide – SO2 3-10 3.6.4 Oxides of Nitrogen – NOX 3-10 3.6.5 Poly Aromatic Hydrocarbon 3-11 3.6.6 National Ambient Air Quality Standards: 3-11 3.6.7 Flue gas emission details 3-12 3.6.8 Fugitive Visible Emissions 3-12 3.6.9 Work zone air quality monitoring: 3-12 3.7 Noise Environment 3-13 3.8 Water Environment 3-14 3.8.1 Ground Water Quality 3-14 3.8.2 Surface Water Quality 3-16 3.9 Soil Environment 3-16 3.10 Ecological Environment 3-18 3.10.1 OBJECTIVE 3-20 3.10.2 MATERIALS AND METHODS 3-20 3.10.2.1 METHOD EMPLOYED FOR FLORAL DOCUMENTATION 3-20 3.10.2.2 METHODS EMPLOYED FOR FAUNAL DOCUMENTATION 3-20 3.10.3 SURVEY RESULTS 3-20 3.10.3.1 VEGETATION SURVEY AROUND ADITYA COKE PVT. LTD 3-21 3.10.3.2 Analysis Of Terrestrial Fauna 3-25 3.10.3.3 Vertebrate Fauna: 3-27 3.10.4 RECOMMENDATIONS AND MITIGATION MEASURES: 3-37 3.11 Socio Economic Environment 3-38 3.11.1 General 3-38 3.12 Land use pattern based n census data 3-38 3.13 DEMOGRAPHIC PROFILE 3-39 3.13.1 LITERACY PROFILE 3-39 3.14 TRANSPORT AND COMMUNICATION 3-41 3.15 AMENITIES AVAILABLE 3-41 ii CHAPTER 4 IMPACT ASSESSMENT 4-1 4.1 General 4-1 4.2 Impacts on Air Environment 4-6 4.3 Estimation of Ground Level Concentration: 4-7 4.4 Impacts on Noise Environment 4-17 4.5 Impacts on Water Environment 4-18 4.6 Impact on Land Environment 4-18 4.7 Impact on Occupational Health 4-19 4.8 Impact on Ecological Environment 4-19 4.9 Impact on Socio-Economic Environment 4-20 4.10 Impact on Road Network 4-20 CHAPTER 5 ENVIRONMENTAL MANAGEMENT PLAN 5-1 5.1 General 5-1 5.2 Objectives of Environmental Management Plan 5-1 5.3 Mitigation Plan 5-2 5.3.1 Water Environment 5-2 5.3.1.1 Industrial Wastewater Management 5-3 5.3.1.2 Domestic Waste Water Management 5-3 5.3.1.3 Storm Water Management 5-3 5.3.2 Air Environment 5-3 5.3.2.1 Ambient Air Quality Management 5-3 5.3.2.2 Flue Gas Quality Management 5-4 5.3.2.3 Management Plan to control Fugitive Visible Emissions 5-4 5.3.3 Noise Environment 5-4 5.3.4 Land Environment 5-5 5.3.5 Management on Socio-Economic factors 5-5 5.4 Greenbelt Development 5-6 5.4.1 Selection of tree species 5-6 5.4.2 Plantation Areas 5-6 5.4.3 Post-Plantation Care 5-8 5.4.4 Proposed Green Belt 5-8 5.5 Rain Water Harvesting 5-9 5.6 Monitoring and Implementation of EMP 5-11 5.6.1 Monitoring system 5-11 5.6.1.1 Air Quality Monitoring 5-12 5.6.1.2 Noise Level Monitoring 5-12 5.6.1.3 Soil Quality Monitoring 5-12 5.6.1.4 Water Quality Monitoring 5-13 5.6.1.5 Solid Waste Monitoring 5-13 5.6.1.6 Monitoring of Occupational Health & Safety: 5-13 5.6.2 Monitoring Frequency 5-14 5.7 Cleaner Production Initiatives 5-15 5.8 Waste-minimization: 5-16 5.9 Compliance of CREP 5-16 CHAPTER 6 RISK AND DISASTER MANAGEMENT PLAN 6-1 6.1 Background 6-1 6.2 Hazard Identification & Safety Measures 6-1 iii 6.2.1 Hazard Identification 6-1 6.2.2 Safety Measures 6-2 6.2.2.1 First aid Measures 6-2 6.2.2.2 Fire Fighting Measures 6-2 6.2.2.3 Personal Precautions 6-3 6.3 Storage detail of coking coal 6-3 Occupation health impact and mitigation measure for non 6.4 6-3 recovery type batteries 6.5 Work Zone Monitoring Plan and medical examination 6-4 6.6 On site Emergency plan 6-4 6.6.1 Objectives of Onsite Emergency Plan 6-4 6.6.2 Scope of Onsite Emergency Plan 6-5 6.6.3 Emergency Control Center 6-5 6.7 Fire Protection Systems 6-6 6.8 Medical Help 6-6 6.9 Communication system 6-6 6.10 Assembly Point 6-7 6.11 Wind Socks 6-7 6.12 Mock Drill 6-7 6.13 Procedure on noticing an emergency 6-7 6.14 Incident controller/Site Controller 6-8 6.15 Factory Manager 6-8 6.16 Fire & Safety Supervisor / Shift Incharge & Security 6-9 6.17 Engineering /Operation & Maintenance 6-9 6.18 Safety Organizational Setup 6-9 6.19 Fatal and Non fatal Accidents 6-9 Chapter 7 TOR COMPLANCE 7-1 iv List of Tables Table 1-1: Typical Requirement of LAMC per Ton of Product...............................1-1 Table 1-2: Demand Projection (Tentative) for Steel at World Level......................1-2 Table 1-3: Metallurgical coke scenario in India..................................................1-3 Table 1-4: Projected coke market with GDP level growth....................................1-3 Table 1-5: Existing operations of M/s. Haldia Coke & Chemicals (P) Ltd ...............1-4 Table 1-6: Project Summary...........................................................................1-4 Table 2-1: Site Specifications Detail ................................................................2-3 Table 2-2: Plant Land Area Breakup ................................................................2-3 Table 2-3: List Of Industry In Study Area.........................................................2-4 Table 2-4: Raw Material Details ......................................................................2-5 Table 2-5: Proposed Product...........................................................................2-5 Table 2-6: Comparison of by product recovery and Non – recovery Technologies..2-6 Table 2-7: Coke handling and screening facilities will segregate coke.................2-11 Table 2-8: Major Infrastructure of Coke Oven Battery......................................2-11 Table 2-9: Plant Design basis........................................................................2-12 Table 2-10: Quality of typical Import Coking Coal............................................2-13 Table 2-11: Quality of typical Coke Quality.....................................................2-14 Table 2-12: Water Consumption detail...........................................................2-15 Table 2-13: Project Implementation Schedule.................................................2-18 Table 2-14: Project Cost ..............................................................................2-18 Table 3-1: Environmental Parameters..............................................................3-1 Table 3-2: List of Villages within the Study Area ...............................................3-2 Table 3-3: Area break up for Land Use Land cover ............................................3-4 Table 3-4: Ambient Air Quality Monitoring Stations............................................3-9 Table 3-5: Summary of PM & PM Concentration (µg/m3) .............................3-10 2.5 10 Table 3-6: Summary of SO Concentration (µg/m3)..........................................3-10 2 Table 3-7: Summary of NO Concentration (µg/m3).........................................3-10 X Table 3-8: Results of PAH measurement ........................................................3-11 Table 3-9: National Ambient Air Quality Standards (NAAQS).............................3-11 Table 3-10: Stack Emission of Coke Oven ......................................................3-12 Table 3-11: Criteria for Visible Fugitive Emission.............................................3-12 Table 3-12: Work-Zone Analysis Result..........................................................3-12 Table 3-13: Noise Level in the Study Area......................................................3-13 Table 3-14: Noise Level inside the premises...................................................3-13 Table 3-15: National Ambient Noise Quality Standard......................................3-13 Table 3-16: Ground Water Quality Monitoring Stations.....................................3-14 Table 3-17: Ground Water Quality Analysis Data.............................................3-16 Table 3-18: Surface Water Quality Monitoring Stations ....................................3-16 v Table 3-19: Soil Quality Monitoring Stations...................................................3-18 Table 3-20: Surface Water Quality Analysis Data.............................................3-17 Table 3-21: Soil Quality Analysis Data ...........................................................3-18 Table 3-22: Checklist Of Cultivated Crop Plants In The Study Area....................3-22 Table 3-23: Checklist Of Trees In The Study Area ...........................................3-22 Table 3-24: Checklist Of Shrubs In The Study Area .........................................3-23 Table 3-25: Checklist Of Climbers In The Study Area.......................................3-23 Table 3-26: Checklists Of Herbs In The Study Area..........................................3-23 Table 3-27: Checklist Of Invertebrates Observed In The Study Area..................3-26 Table 3-28: Checklist Of Butterflies Of The Study Area.....................................3-27 Table 3-29: Checklist Of Herpeto fauna At The Surveyed Site...........................3-29 Table 3-30:Checklist Of Avifauna At Various Village Ponds In The Study Area ........3-29 Table 3-31: Checklist Of Avifauna At The Surveyed Site –Terrestrial Birds.............3-30 Table 3-32: Checklist Of Mammalian Fauna AtThe Surveyed Site ........................3-31 Table 3-33: Land Use pattern of the study area ..............................................3-39 Table 3-34: Literacy Profile Of The Study Area................................................3-40 Table 3-35: Demographic Profile Of The Study Area..........................................3-41 Table 3-36: Employment Pattern Of The Study Area........................................3-43 Table 3-37: Basic Amenities In The Study Area...............................................3-44 Table 4-1: Impacts Matrix..............................................................................4-2 Table 4-2: Actual Stack Emission ....................................................................4-9 Table 4-3: AVERAGE CONCENTRATION OF PM, (µg/m3)...................................4-10 Table 4-4: AVERAGE CONCENTRATION OF SO2, (µg/m3).................................4-12 Table 4-5: AVERAGE CONCENTRATION OF NOx, (µg/m3).................................4-14 Table 4-6: maximum GLCs value in Dispersion Model........................................4-16 Table 4-7: PM10 Impact due to proposed vehicular activity..............................4-17 Table 4-8: Incremental Increase in AAQ.........................................................4-17 Table 5-1: Details of Existing Flue Gas Stack....................................................5-4 Table 5-2: Details of Proposed Flue Gas Stack ..................................................5-4 Table 5-3: Details of Solid Waste ....................................................................5-5 Table 5-4: Budgetary Provisions for Social Upliftment/year.................................5-5 Table 5-5: Expenditure on Environmental matter ............................................5-14 Table 5-6: Frequency of Monitoring...............................................................5-14 Table 5-7: CREP Action Plan.........................................................................5-15 Table 6-1: Work zone monitoring and medical examination plan.........................6-4 Table 6-2: Contact detail of emergency Control Centre ......................................6-5 Table 6-3: Contact detail of Site emergency Team.............................................6-6 vi List of Figures/Maps Map 2.1: Organizational Structure................................................................2-1 Map 2.2: Project Location on India/Gujarat Map.............................................2-2 Figure 2.1: Manufacturing Process...................................................................2-7 Figure 2.2: Coal Handling System ...................................................................2-8 Figure 2.3: Coal Handling System ...................................................................2-9 Figure 2.4: Coking process...........................................................................2-10 Figure 2.5: Quenching Drain.........................................................................2-16 Figure 2.6: Existing infrastructure.................................................................2-17 Figure 3.1: The Study Area ............................................................................3-2 Figure 3.2: Base Map of the study area............................................................3-3 Figure 3.3: Land use Land cover.....................................................................3-4 Figure 3.4: Waste land on North East of site.....................................................3-5 Figure 3.5: Waste land on South West of site ...................................................3-6 Figure 3.6: Under construction canal................................................................3-6 Figure 3.7: Monitoring Station in study Area.....................................................3-9 Figure 3.8: Site of Aditya Coke Pvt. Ltd..........................................................3-32 Figure 3.9: A small village pond at Amardi with few of the Waterfowl ................3-33 Figure 3.10: Australian Acacia – Acacia auriculiformis......................................3-33 Figure 3.11: Tribulus terrestris – Gokharu: A common scrub plant....................3-34 Figure 3.12: Cotton – Gossypium sp. One of the crop plants in the study area....3-34 Figure 3.13: Digera muricata – Kanjaro .........................................................3-35 Figure 3.14: Heylandia latebrosa - Sonval......................................................3-35 Figure 3.15: Signature Spider - Argiope anasuja.............................................3-36 Figure 3.16: Danaus chrysipus – Plain Tiger Butterfly......................................3-36 Figure 3.17: White-eared Bulbul – Pycnonotus leucotis....................................3-37 Figure 3.18: Hoopoe – Upupa epops..............................................................3-37 Figure 4.1: Wind rose diagram........................................................................4-8 Figure 4.2: Wind Class Frequency Distribution..................................................4-9 Figure 4.3: Isoplathes of PM Concentration.....................................................4-11 Figure 4.4: Isoplathes Of SO Concentration...................................................4-13 2 Figure 4.5: Isoplathes of NOx Concentration...................................................4-15 Figure 5.1: Existing Green Belt .......................................................................5-7 Figure 5.2: Proposed Green Belt .....................................................................5-8 vii List of Abbreviations AAQ : Ambient Air Quality ACPL : M/s. ADITYA COKE (P) LTD AISI : American Iron & Steel Institute APCM : Air Pollution Control Measures BaP : Benzo-Pyrine BDL : Below Detectable Limit BIS : Bureau of Indian Standards BOD : Biological Oxygen Demand CCPP : Combined Cycle Power Plant CGWB : Central Ground Water Board COD : Chemical Oxygen Demand CPCB : Central Pollution Control Board CPHEEO : Central Public Health & Environmental Engineering Organization CTE : Consent To Establish CTO : Consent To Operate dB : Decibel DC : Direct Current DG : Diesel Generator DMP : Disaster Management Plan EAC : Expert Appraisal Committee EC : Environment Clearance EIA : Environment Impact Assessment EMP : Environment Management Plan EMS : Environment Management System EPA : Environment Protection Act EPA : Environment Protection Agency EPH : Environmental Public Hearing EPR : Environment Protection Rules GLC : Ground Level Concentration GPCB : Gujarat Pollution Control Board HP : High Pressure HPLA : High Pressure Liquor Injection In Gooseneck HSD : High Speed Diesel IMD : Indian Meteorological Department IS : Indian Standard KLD : Kilo Litre/day KV : Kilo Volts KVA : Kilo Volt Amperes KW : Kilo Watt KWh : Kilo Watt Hour LAMC : Low Ash Metallurgical Coke MACT : Maximum Achievable Control Technology MoEF : Ministry Of Environment & Forests MW : Megawatt NG : Natural Gas NH : National Highway NOx : Oxides Of Nitrogen OSHA : Occupation Safety & Health Administration PAH : Poly Aromatic Hydrocarbons PLD : Percent leaking doors PLL : Percent leaking lids PLO : Percent leaking off takes REIA : Rapid Environment Impact Assessment RSPM : Respirable Suspended Particulate Matter SAR : Sodium Absorption Ratio SEAC : State Level Expert Appraisal Committee SVL : Shriram Ventures VEC : Valued Environmental Components viii List of Annexure Annexure I: TOR...........................................................................................A-01 Annexure II: plant Layout..............................................................................A-08 Annexure III: Coal linkage MoU .....................................................................A-09 Annexure IV: Topo Sheet...............................................................................A-13 Annexure V: Metrological data........................................................................A-14 Annexure VI: MoEF & CC Notification for Gazetted Laboratory.............................A-17 Annexure VII: GWIL Permission......................................................................A-20 Annexure VIII: Undertaking for Not Using Ground water....................................A-21 Annexure IX: External Lab Analysis Reports .....................................................A-22 Annexure X: Undertaking for Online Monitoring System.....................................A-27 Annexure XI: HG Report ................................................................................A-28 Annexure XII: Environment Policy...................................................................A-42 Annexure XIII: CCA + Compliance Report........................................................A-43 Annexure XIV: NABET Accreditation Certificate .................................................A-52 ix

Description:
Table 3-13: Noise Level in the Study Area . Non-Recovery Coke Oven Plant with Waste Heat Recovery Based COGEN Power Plant to manufacture low ash metallurgical coke and generate power. Coke is made plant by road transport and unloaded at the coal storage yard. Hanuman Langur.
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