Lecture Notes in Electrical Engineering 314 Piotr Olszowiec Insulation Measurement and Supervision in Live AC and DC Unearthed Systems Second Edition Lecture Notes in Electrical Engineering Volume 314 Board of Series Editors Leopoldo Angrisani, Napoli, Italy Marco Arteaga, Coyoacán, México Samarjit Chakraborty, München, Germany Jiming Chen, Hangzhou, P.R. 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Piotr Olszowiec Insulation Measurement and Supervision in Live AC and DC Unearthed Systems Second Edition 1 3 Piotr Olszowiec Elpoautomatyka Polaniec Staszow Poland ISSN 1876-1100 ISSN 1876-1119 (electronic) ISBN 978-3-319-07009-4 ISBN 978-3-319-07010-0 (eBook) DOI 10.1007/978-3-319-07010-0 Springer Cham Heidelberg New York Dordrecht London Library of Congress Control Number: 2014939050 1st edition: © Springer-Verlag Berlin Heidelberg 2013 © Springer International Publishing Switzerland 2014 This work is subject to copyright. All rights are reserved by the Publisher, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission or information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed. Exempted from this legal reservation are brief excerpts in connection with reviews or scholarly analysis or material supplied specifically for the purpose of being entered and executed on a computer system, for exclusive use by the purchaser of the work. Duplication of this publication or parts thereof is permitted only under the provisions of the Copyright Law of the Publisher’s location, in its current version, and permission for use must always be obtained from Springer. Permissions for use may be obtained through RightsLink at the Copyright Clearance Center. Violations are liable to prosecution under the respective Copyright Law. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. While the advice and information in this book are believed to be true and accurate at the date of publication, neither the authors nor the editors nor the publisher can accept any legal responsibility for any errors or omissions that may be made. The publisher makes no warranty, express or implied, with respect to the material contained herein. Printed on acid-free paper Springer is part of Springer Science+Business Media (www.springer.com) Preface Low voltage unearthed AC and DC networks have been for long commonly applied for supply of power and control circuits in industry, transportation, medical objects, etc. The main reasons for their use are high reliability and numerous advantages offered by isolating the networks against ground. Similar to other electrical systems, also in unearthed (IT) networks insulation level, is a decisive factor for operational reliability and safety. Electrical networks insulation fulfills the following main functions: • establishing path for current flow, • elimination of various hazards including electric shock and fire risks. The basic technical parameter determining condition and quality of electrical insulation is its resistance. Insufficient level of this parameter can cause various disturbances. According to statistic data ground faults are the most frequent type of failures in AC and DC networks. Other common defects include line-to-line faults, breaks (broken wires), voltage loss, or its abnormal deflections. Ground faults in IT systems do not make networks operation impossible, however, they may cause severe problems with their safe functioning. Therefore, special atten- tion should be paid to these abnormal conditions, possible threats created by them, and ways for their detection and elimination. It has been proved that many insulation breakdown cases do not happen suddenly but are the nfi al stage of a long degradation process. This fact is a strong argument for conducting continuous supervision over insulation condition to ensure timely detection of possible problems. The main causes of electrical i nsulation deterioration are aging, mechanical and thermal stresses, overvoltages, humidity, chemical factors, oil, radiation, etc. Continuous monitoring is an i ndispensable tool for preventive maintenance, which allows to avoid possible faults caused by insula- tion condition deterioration. Information about current insulation level helps users to achieve high reliability and safety of electrical systems. AC and DC IT systems, as isolated against ground under normal operation, allow—in distinction from TN and TT systems—to fulfill continuous insula- tion monitoring. As a result, substantial qualities offered by these systems can be v vi Preface exploited. Compared to TN and TT systems, electrical unearthed networks are featured by: 1. high safety and reliability of operation, namely • insulation-to-ground monitoring is possible only in networks isolated against ground, • networks can operate with a single ground fault, • it is possible to conduct preventive maintenance due to on-line insulation monitoring in live network, • insulation breakdowns can be detected without delay, • insulation monitoring can be fulfilled both in live and in de-energized networks, 2. smaller fire and explosion hazards, 3. lower shock currents and touch voltages, 4. higher permissible resistance of devices protective earthing. Utilization of these advantages is dependent on conducting correct insulation monitoring. Importance of electrical networks insulation monitoring has been known for long, but only rapid development of electronic and microprocessor technologies has led to implementation of sophisticated methods and systems. However, for their proper application adequate knowledge of electrical systems operation is indispensable. Therefore, in this book there are described most impor- tant issues concerning normal operation and ground fault phenomena occurring there. Theoretical basis of these subjects is delivered in concise form. Numerous methods of insulation parameters measurement in live circuits are presented. Few other procedures of the parameters determination based on measurement and cal- culation are explained. Some of them were proposed by the author. Practically all formulas are derived. For the text understanding merely a basic knowledge of electrical circuits theory is required. Overview of selected insulation measurement devices as well as fault locating systems is included. This book is addressed to electrical engineers, technicians, and students of this specialty. The author hopes that its extended second edition will supplement scant information about the sub- ject available in existing publications. Contents Part I AC IT Systems 1 General Characteristics ...................................... 3 1.1 AC IT Systems Circuit Diagrams ............................ 3 1.2 Phase-to-Ground Voltages Determination in AC IT Systems ....... 4 1.2.1 Single-Phase Systems ............................... 4 1.2.2 Three-Phase Systems ............................... 6 1.3 Ground Fault and Leakage Currents Calculation ................ 8 1.3.1 Single-Phase Networks .............................. 8 1.3.2 Three-Phase Networks .............................. 11 2 Ground Insulation Measurement in AC IT Systems ............... 15 2.1 General Information ...................................... 15 2.1.1 Spatial Distribution of Insulation Resistance: Network’s Insulation Equivalent Circuit ......................... 15 2.2 Insulation Parameters Determination in Single-Phase Networks .... 16 2.2.1 De-energized Networks ............................. 16 2.2.2 Live Networks .................................... 19 2.3 Insulation Parameters Determination in Live Three-Phase Networks .................................... 21 2.3.1 Insulation Equivalent Resistance and Capacitance Values Determination ............................... 21 2.3.2 Insulation Resistance and Capacitance Determination for Single Phases .................................. 24 2.4 Unconventional Measurement Methods ....................... 29 2.4.1 Periodical Measurement of Insulation Parameters ......... 29 2.4.2 Devices and Systems for Ground Fault, Earth Leakage and Shock Currents Measurement ..................... 32 2.5 Influence of Insulation Parameters on Possible Ground Fault, Electric Shock and Ground Leakage Currents Levels ............ 35 2.5.1 Assessment of Ground Fault and Ground Leakage Currents .................................. 35 2.5.2 Assessment of Power Losses in Insulation ............... 36 vii viii Contents 2.5.3 Electric Shock Hazard Assessment .................... 37 2.6 Ground Fault Current Compensation ......................... 38 References .................................................. 41 3 Insulation Monitoring Systems ................................ 43 3.1 Visual Signalization Systems ............................... 43 3.2 Other Systems of Continuous Insulation Monitoring ............ 45 3.2.1 Phase Voltages Monitoring ........................... 45 3.2.2 Zero-Sequence Voltage Component Monitoring .......... 46 3.2.3 Residual Current Monitoring ......................... 48 3.2.4 Underimpedance System ............................ 52 4 Systems of Insulation Resistance Continuous Measurement ........ 57 4.1 Measurement Circuits with Test Direct Current ................. 57 4.2 Measuring Circuits with Diode Rectifier ...................... 58 4.2.1 Star Connected Diode Rectifier ....................... 58 4.2.2 Diode Bridge Rectifier .............................. 62 4.2.3 Other Rectifier Based Measuring Circuits ............... 64 4.3 Measurement Method with an Auxiliary Rectangular Voltage Source .......................................... 67 4.3.1 Examples of Application ............................ 68 4.4 Measurement with Use of Auxiliary AC Voltage ................ 69 4.4.1 Application Example ............................... 71 References .................................................. 71 Part II DC IT Systems 5 Equivalent Circuit Diagrams of DC Networks .................... 75 5.1 DC Network Simplified Circuit Diagram ...................... 75 5.2 Equivalent Circuit Diagrams of Batteries ...................... 77 Reference ................................................... 81 6 Insulation Resistance Measurement Methods .................... 83 6.1 Traditional Methods of Periodical Measurement of Insulation Resistance in Live Networks ............................... 83 6.2 Other Analytical Methods ................................. 86 6.3 Unconventional Methods of Insulation Resistance Measurement ... 87 6.4 Evaluation of Errors of Analytical Methods .................... 90 7 Devices and Systems for Insulation Deterioration Alarming ........ 93 7.1 Visual Signaling of Insulation Resistance Level ................ 93 7.2 Simple Systems of Continuous Insulation Monitoring ........... 94 Reference ................................................... 98 Contents ix 8 Modern Methods of Continuous Insulation Measurement ........ 99 8.1 Measurements with Superimposed AC Test Voltage ........... 99 8.2 Commutation Method .................................. 100 8.2.1 Example of Application .......................... 101 8.2.2 Determination of Insulation Equivalent Resistance of DC Network and Its Single Lines ................ 102 8.2.3 Example of Application .......................... 104 8.3 “Pulse” Test Voltage Method ............................. 105 8.3.1 An Example of Application ....................... 106 8.4 Unconventional Methods of Insulation Resistance Monitoring ... 108 8.4.1 Insulation Supervision with Insulation Leakage Resistance Control .............................. 108 8.4.2 Method of Auxiliary Voltage “Triangle” Pulses ........ 109 8.4.3 System of Automatic Insulation-to-Ground Capacitance Compensation ....................... 109 References ................................................. 111 9 Ground Fault, Leakage and Electric Shock Currents in DC IT Systems .......................................... 113 9.1 Time Function of Ground Fault Current .................... 113 9.2 Measurements of Maximum and Steady-State Magnitudes of Earth Fault Current .................................. 115 9.3 Earth Leakage Currents ................................. 118 9.3.1 Calculations ................................... 118 9.3.2 Electric Shock Hazard Assessment ................. 120 9.4 Leakage Current Measurements ........................... 122 9.4.1 Periodic Measurements .......................... 122 9.4.2 Continuous Measurements ........................ 123 9.5 Earth Fault and Shock Currents Measurement ................ 124 9.5.1 Earth Fault and Shock Currents Measurements in Network Models .............................. 124 9.5.2 Earth Fault and Shock Currents Measurements in Live Networks ............................... 125 9.6 Network-to-Ground Capacitance Determination .............. 126 References ................................................. 128 Part III AC and DC IT Systems 10 Effects of Insulation Failures ................................ 131 10.1 Reasons of Insulation Failures ............................ 131 10.2 Effects of Network Insulation Failures ..................... 132 10.3 Misoperation of Devices ................................ 133 10.4 Prevention of Devices Misoperation ....................... 139 10.4.1 Device Coil Shunted by Resistor ................... 139
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