Preface TTFiaagbbullreee sosf contents 1 Introduction 2 SINUMERIK NCK alarms 3 SINUMERIK 828D, Cycle alarms SINAMICS S120 4 Alarms HMI alarms 5 SINAMICS alarms Diagnostics Manual 6 Drive and I/O alarms 7 PLC alarms 8 List of actions 9 System responses A Appendix Valid for SINUMERIK 828D control system Software version CNC software 2.7 SINAMICS S120 Booksize 2.6 SP3 04/2011 6FC5398-8BP40-1BA0 LLegal ienformagtion - aWarnilng noiticen systefmormation Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken. CAUTION without a safety alert symbol, indicates that property damage can result if proper precautions are not taken. NOTICE indicates that an unintended result or situation can occur if the relevant information is not taken into account. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Order number: 6FC5398-8BP40-1BA0 Copyright © Siemens AG2011. Industry Sector Ⓟ 05.2011 Technical data subject to change Postfach 48 48 90026 NÜRNBERG GERMANY Preface SINUMERIK documentation The SINUMERIK documentation is organized in the following categories: • General documentation • User documentation • Manufacturer/service documentation Additional information You can find information on the following topics at www.siemens.com/motioncontrol/docu: • Ordering documentation/overview of documentation • Additional links to download documents • Using documentation online (find and search in manuals/information) Please send any questions about the technical documentation (e.g. suggestions for improvement, corrections) to the following address: docu.motioncontrol@siemens.com My Documentation Manager (MDM) Under the following link you will find information to individually compile OEM-specific machine documentation based on the Siemens content: www.siemens.com/mdm Training For information about the range of training courses, refer under: • www.siemens.com/sitrain SITRAIN - Siemens training for products, systems and solutions in automation technology • www.siemens.com/sinutrain SinuTrain - training software for SINUMERIK FAQs You can find Frequently Asked Questions in the Service&Support pages under Product Support. http://support.automation.siemens.com Alarms Diagnostics Manual, 04/2011, 6FC5398-8BP40-1BA0 3 Preface SINUMERIK You can find information on SINUMERIK under the following link: www.siemens.com/sinumerik Target group This publication is intended for: • Project engineers • Commissioning engineers • Machine operators • Service and maintenance personnel. Benefits The Diagnostics Manual enables the intended target group to evaluate error and fault indications and to respond accordingly. With the help of the Diagnostics Manual, the target group has an overview of the various diagnostic options and diagnostic tools. Technical Support You will find telephone numbers for other countries for technical support in the Internet under http://www.siemens.com/automation/service&support Alarms 4 Diagnostics Manual, 04/2011, 6FC5398-8BP40-1BA0 Table of contents Table of contents Preface.........................................................................................................................................................3 1 Introduction .................................................................................................................................................7 1.1 Using the Diagnostics Manual..................................................................................................... 7 1.2 Structure of the diagnostics manual............................................................................................ 7 1.3 Alarm number ranges................................................................................................................ 11 1.4 System error alarms.................................................................................................................. 13 2 NCK alarms ...............................................................................................................................................15 3 Cycle alarms ...........................................................................................................................................369 4 HMI alarms ..............................................................................................................................................505 5 SINAMICS alarms ...................................................................................................................................511 6 Drive and I/O alarms ...............................................................................................................................887 7 PLC alarms .............................................................................................................................................899 8 List of actions ..........................................................................................................................................905 9 System responses ..................................................................................................................................927 9.1 System reactions to SINUMERIK alarms................................................................................ 927 9.2 Cancel criteria for alarms......................................................................................................... 931 9.3 System reactions for SINAMICS alarms.................................................................................. 933 A Appendix .................................................................................................................................................937 A.1 List of abbreviations................................................................................................................. 937 A.2 Documentation overview......................................................................................................... 942 Alarms Diagnostics Manual, 04/2011, 6FC5398-8BP40-1BA0 5 Table of contents Alarms 6 Diagnostics Manual, 04/2011, 6FC5398-8BP40-1BA0 1 Introduction 1.1 Using the Diagnostics Manual The Diagnostics Manual refers to the alarms / messages from the NCK area, HMI, PLC and SINAMICS. It should be used as a reference manual and allows operators at the machine tool: • To correctly assess special situations when operating the machine. • To identify the response of the system to the special situation. • To utilize the possibilities for continued operation following the special situation. • To follow references to other documentation containing further details. 1.2 Structure of the diagnostics manual NCK / HMI / drive and I/O / PLC alarms The descriptions for the alarms can be found in the chapters: • NCK alarms (Page 15) • HMI alarms (Page 505) • Drive and I/O alarms (Page 887) • PLC alarms (Page 899) In each chapter, the alarm descriptions are sorted according to ascending alarm number. There are gaps in the sequence. Structure of the NCK / HMI / drive and I/O / PLC alarm descriptions The descriptions of the alarms have the following layout: Explanation: Reaction: Help: Continue program: Alarms Diagnostics Manual, 04/2011, 6FC5398-8BP40-1BA0 7 Introduction 1.2 Structure of the diagnostics manual Each alarm is uniquely identified using the and the . The description of the alarms is classified according to the following categories: • Explanation • Response See Chapter: System reactions to SINUMERIK alarms (Page 927) • Remedy • Program continuation See Chapter: Cancel criteria for alarms (Page 931) Action list The actions described in the NCK alarm texts ("Action %...") are explained in the following Chapter: List of actions (Page 905) SINAMICS alarms The faults and states detected by the individual components of the drive system are indicated by alarms. These SINAMICS alarms are categorized into faults and alarms. The differences between faults and alarms are as follows: Fault • The appropriate fault reaction is initiated when a fault occurs. • The following measures are required to remove the fault: – Removing the cause of the fault – Acknowledging the fault Alarm • No fault reaction. • Alarms are self-acknowledging, i.e. if the cause has been removed, the alarms reset themselves automatically. The descriptions for the SINAMICS alarms are provided Chapter: System reactions for SINAMICS alarms (Page 933) Alarms 8 Diagnostics Manual, 04/2011, 6FC5398-8BP40-1BA0 Introduction 1.2 Structure of the diagnostics manual Structure of SINAMICS alarm descriptions The descriptions of the SINAMICS alarms have the following layout: Message value: Drive object: Reaction: Acknowledgment: Cause: Help: Each alarm is uniquely identified using the and the . The is optional display information. Location data can include: • Axis name and drive number or • Bus and slave number of the PROFIBUS DP component affected The place holder is kept in the alarm description for this optional information. The description of the SINAMICS alarms is classified according to the following categories: • Message value The information provided under the message value tells you about the composition of the fault/alarm value. Example: Message value: Component number: %1, cause: %2 This fault value or alarm value contains information about the component number and cause. The entries %1 and %2 are place holders, which are filled appropriately in online operation with the commissioning software. • Drive object For each alarm (fault/alarm) it is specified in which drive object this message can be found. A message can belong to either one, several or all drive objects. • Response Specifies the default reaction in the event of a fault. See Chapter: System reactions for SINAMICS alarms (Page 933) • Acknowledgment See Chapter: System reactions for SINAMICS alarms (Page 933) • Cause For the cause of the alarm, the fault/alarm value is essentially prepared in text form. Alarms Diagnostics Manual, 04/2011, 6FC5398-8BP40-1BA0 9 Introduction 1.2 Structure of the diagnostics manual • Remedy References If you require further information on the alarms, you can find the alarms under a 5-character parameter number in List Manual SINAMICS S120/S150. The notation of the parameter numbers can be derived as follows: In the SINAMICS List Manual, faults and alarms start with the letter "F" and the following five- digit number. Example: The description of alarm 207016 can be found under parameter F07016. Synchronization of time and date NOTICE Synchronization of time The SINAMICS drives have no real-time clock. The time of day and date of the SINAMICS clock are synchronized in a 10-second cycle with the SINUMERIK real-time clock. The result is that after a change of the date and/or the clock of the SINUMERIK real-time clock up to 10 seconds expire until this change has been synchronized with the SINAMICS drives. If in this up period of up to 10 seconds SINAMICS alarms occur (alarm numbers 200000 - 299999), this SINAMICS alarms still receive the outdated date / time stamp. The SINUMERIK alarms (alarm numbers < 200000 and > 300000) triggered as a result of the SINAMICS alarms, on the other hand, already receive the new date/ time stamp. Alarms 10 Diagnostics Manual, 04/2011, 6FC5398-8BP40-1BA0

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