YASKAWA AC Drive-L1000A AC Drive for Elevator Applications Quick Start Guide

247 Pages·2015·26.65 MB·English

COSMOS（レター）（英文）新CI
YASKAWA AC Drive-L1000A
AC Drive for Elevator Applications
Quick Start Guide
Type: CIMR-LUA
Models: 200 V Class: 1.5 to 110 kW (2 to 150 HP)
400 V Class: 1.5 to 315 kW (2 to 500 HP)
600 V Class: 1.5 to 160 kW (2 to 250 HP)
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
1
Receiving
2
Mechanical Installation
3
Electrical Installation
Start-Up Programming & 4
Operation
Troubleshooting 5
Periodic Inspection & 6
Maintenance
7
Option Card Installation
A
Specifications
B
Parameter Table
MANUAL NO. TOEP C710616 38I
C
Standards Compliance
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Copyright © 2010 YASKAWA ELECTRIC CORPORATION.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of Yaskawa. No patent liability is assumed with respect to the use of the information
contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice. Every precaution has been taken in
the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.
2 YASKAWA ELECTRIC TOEP C710616 38I YASKAWA AC Drive-L1000A Quick Start Guide
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 Quick Reference
Drive a Synchronous PM Motor
L1000A can operate synchronous PM motors. Refer to Flowchart C: Auto-Tuning for PM Motors
on page71.
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Types of Auto-Tuning on page73.
Maintenance Check Using Drive Monitors
Use drive monitors to check fans, capacitors, and other components may require maintenance. Refer to Performance Life Monitors Maintenance
Monitors on page148.
Fault Display and Troubleshooting
Refer to Troubleshooting on page134.
Standards Compliance
YEA
_co
Refer to European Standards on page218 and UL and CSA Standards on page226.
mmo
CSA B44.1 / n
ASME A17.5
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4 YASKAWA ELECTRIC TOEP C710616 38I YASKAWA AC Drive-L1000A Quick Start Guide
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Table of Contents
i. Preface & General Safety................................................................................................. 7
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1. Receiving......................................................................................................................... 15
Model Number and Nameplate Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2. Mechanical Installation.................................................................................................. 17
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3. Electrical Installation...................................................................................................... 25
Standard Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Main Circuit Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Terminal Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Digital Operator and Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Control I/O Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Connect to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
4. Start-Up Programming & Operation ............................................................................. 58
Using the Digital Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
The Drive and Programming Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
Start-Up Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Setup Procedure for Elevator Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
S: Elevator Parameter.s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
Setup Troubleshooting and Possible Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
5. Troubleshooting........................................................................................................... 134
Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .134
Alarm Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Operator Programming Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
Auto-Tuning Fault Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
Copy Function Related Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143
6. Periodic Inspection & Maintenance ........................................................................... 145
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .145
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .147
Drive Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
7. Option Card Installation............................................................................................... 152
Prior to Installing the Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152
Installing the Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153
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Table of Contents
A. Specifications................................................................................................................ 163
Three-Phase 200 V Class Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .163
Three-Phase 400 V Class Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .164
Three-Phase 600 V Class Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165
Drive Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166
B. Parameter Table............................................................................................................ 168
A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .168
b: Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .169
C: Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
d: Speed References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
E: Motor Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177
F: Option Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
H: Multi-Function Terminals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
L: Protection Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .192
n: Advanced Performance Set-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
o: Operator Related Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199
S: Elevator Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .202
T: Motor Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .207
U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
Defaults and Setting Ranges by Display Unit Selection (o1-03) . . . . . . . . . . . . . . . . .217
C. Standards Compliance................................................................................................. 218
European Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .218
UL and CSA Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
Safe Disable Input Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .239
EN81-1/20 Conform Circuit with one Motor Contactor . . . . . . . . . . . . . . . . . . . . . . . .244
EN81-20 Conform Circuit with No Motor Contactor. . . . . . . . . . . . . . . . . . . . . . . . . . .245
Revision History .............................................................................................................246
6 YASKAWA ELECTRIC TOEP C710616 38I YASKAWA AC Drive-L1000A Quick Start Guide
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i Preface & General Safety
i Preface & General Safety
 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection
and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa
accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances
should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without
exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems
or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with
appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR
IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims
arising from misapplication of its products.
This manual is designed to ensure correct and suitable application of L1000A-Series Drives. Read this manual before
attempting to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference.
Be sure you understand all precautions and safety information before attempting application.
 Applicable Documentation
The following manuals are available for L1000A series drives:
L1000A Series AC Drive Quick Start Guide (this book)
DIGITAL OPERATOR JVOP-180 ALM Read this manual first. This guide is packaged together with the product. It contains basic
information required to install and wire the drive, in addition to an overview of fault diagnostics,
ESFC1 F2RLOE
RESETRUN SETNTOEPR maintenance, and parameter settings. Use the information in this book to prepare the drive for a trial
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Modbus specifications. Use this manual to expand drive functionality and to take advantage of
higher performance features.
 General Safety
 Supplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before operating the
drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this
manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to
improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and
provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
WA RNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed
according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could
result in serious or fatal injury or damage to the products or to related equipment and systems.
YASKAWA ELECTRIC TOEP C710616 38I YASKAWA AC Drive-L1000A Quick Start Guide 7
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i Preface & General Safety
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WA RNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING!may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION!may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE:may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
 Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring or service the drive while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power
supply is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before
touching any components.
WA RNING
Sudden Movement Hazard
The drive system or elevator may start unexpectedly upon application of power, resulting in death or serious
injury.
• Clear all personnel from the drive, motor, and machine area before applying power.
• Secure covers, couplings, shaft keys, and machine loads before applying power to the drive.
Ensure there are no short circuits between the main circuit terminals (R/L1, S/L2, and T/L3) or between the
ground and main circuit terminals before restarting the drive.
Failure to comply may result in serious injury or death and will cause damage to equipment.
8 YASKAWA ELECTRIC TOEP C710616 38I YASKAWA AC Drive-L1000A Quick Start Guide
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i Preface & General Safety
WA RNING
System may start unexpectedly upon application of power when the Auto-restart function is enabled resulting in
death or serious injury.
Use care when enabling Auto-restart as this function may cause unintended start of the elevator.
Use parameter S1-12 to enable/disable automatic switching of the Motor Contactor Control output signal
during Auto-Tuning.
When using setting S1-12 = 1 or 2, ensure that the multi-function output terminals are properly wired and in the correct
state before setting parameter S1-12.
Failure to comply could result in damage to the drive, serious injury or death.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Yaskawa is not responsible for damage caused by modification of the product made by the user. Failure to comply
could result in death or serious injury from operation of damaged equipment.
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall
covers or shields before operating the drives and run the drives according to the instructions described in this manual.
When a drive is running a PM motor, voltage continues to be generated at the motor terminals after the drive is
shut off while the motor coasts to stop. Take the precautions described below to prevent shock and injury:
• In applications where the machine can still rotate even though the drive has fully stopped a load, install a switch to
the drive output side to disconnect the motor and the drive.
• Do not allow an external force to rotate the motor beyond the maximum allowable speed or to rotate the motor when
the drive has been shut off.
• Wait for at least the time specified on the warning label after opening the load switch on the output side before
inspecting the drive or performing any maintenance.
• Do not open and close the load switch while the motor is running, as this can damage the drive.
If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped
before closing the load switch.
Do not connect or disconnect wiring to the drive or motor while the power is on.
Failure to comply will result in death or serious injury. Before servicing, disconnect all power to the equipment. The
internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are
OFF and measure the DC bus voltage level to confirm safe level.
Do not operate equipment with covers removed.
Failure to comply could result in death or serious injury.
The diagrams in this section may show drives without covers or safety shields to show details. Be sure to reinstall
covers or shields before operating the drives and run the drives according to the instructions described in this manual.
Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning
work on the drive.
YASKAWA ELECTRIC TOEP C710616 38I YASKAWA AC Drive-L1000A Quick Start Guide 9
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i Preface & General Safety
WA RNING
Do not change wiring, remove covers, connectors or options cards, or attempt to service the drive with power
applied to the drive.
Failure to comply could result in death or serious injury. Disconnect all power to the drive and check for unsafe
voltages before servicing.
Do not allow unqualified personnel to use the equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment and maintenance of AC drives.
Fire Hazard
Drive Short-Circuit Current Rating
Install adequate branch circuit protection according to applicable local codes and this Installation Manual.
Failure to comply could result in fire and damage to the drive or injury to personnel.
The device is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240
Vac maximum (200 V class) and 480 Vac maximum (400 V class), and 600 Vac maximum (600 V class) when
protected by branch circuit protection devices specified in this manual.
Applications using a braking option should wire a thermal relay so that the output contactor opens when the
thermal relay trips.
Inadequate braking circuit protection could result in death or serious injury by fire from overheating resistors.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
NOTICE
Equipment Hazard
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Failure to comply could result in damage to the drive or braking circuit.
Observe proper electrostatic discharge procedures (ESD) when handling the drive, circuit boards, and option
cards.
Failure to comply may result in ESD damage to the drive circuitry.
If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of
the peripheral devices.
Check for short circuits or ground faults on the secondary side of fuses and Ground Fault Circuit Interrupters (GFCI),
and check the wiring and the selection of peripheral devices. Remove the cause of the problem and then turn the power
supply on again. If the cause cannot be identified, do not turn on the power supply or attempt to operate the equipment.
Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.
Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting
the drive or the peripheral devices if the cause cannot be identified.
10 YASKAWA ELECTRIC TOEP C710616 38I YASKAWA AC Drive-L1000A Quick Start Guide