Wire, Cable, and Battery Accessories

124 Pages·2012·12.77 MB·English

Wire, Cable, and
Battery Accessories
PRODUCT CATALOG 2012
Wire and Cable Division
A division of the world's Largest and Most Modern
Single-Site Battery Manufacturing Facility
East Penn’s Wire and Cable division is housed in a 250,000 square-foot facility
equipped with state-of-the-art technology utilizing sound yet advanced manufac-
turing principles. This facility does not just assemble products, but performs the
entire manufacturing process from start-to-finish. In fact, East Penn is a supplier
to other battery accessory manufacturers whom simply buy and assemble
components. East Penn’s Wire and Cable facility is an invaluable asset to the
company’s logistically convenient battery manufacturing plants.
East Penn has total control of all components in its products, from copper rod to
the clamps. This ensures the highest quality and complete customer satisfaction.
In addition, changes and adjustments in the manufacturing process can be made
easily to enhance product quality and achieve continuous improvement objectives.
The company’s vertically integrated structure enables efficient inventory and lead
time control and is not dependent on outside suppliers for crucial material.
Included in a long line of renowned certifications, the Wire and Cable quality
system has been certified to ISO 9001:2008 ISO/TS 16949:2009 along with
certification for ISO 14001:2004 Environment Management Systems. Every
accessory meets rigid quality and performance standards such as the Society of
Automotive Engineers, Underwriters Laboratories, and Canadian Standards
Association when applicable.
Recognized globally as one of the leading high quality manufacturers, with the
broadest product offering, East Penn manufactures some of the finest battery
accessory, wire, and cable products in the industry.
GRAVITY LEAD CASTING DUAL CABLE B0OSTER CABLE
This unique process EXTRUSION PROCESS ASSEMBLY
produces high quality 100% copper wire is Heavy-duty, vinyl
lead terminals, which coated with durable, coated steel clamps
are cast with 100% color-coded PVC are attached to 100%
recycled lead from our insulation. copper or copper clad
on-site EPA approved conductor cables.
smelter.
ALL EAST PENN MANUFACTURED
LEAD PRODUCTS ARE BUILT WITH
100% RECYCLED LEAD ALLOY.
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TABLE OF CONTENTS N
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Booster Cables……………………………………………………………………………………………………2–6
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Booster Cable Clamps ……………………………………………………………………………………………7
Battery Cables – Packaged ……………………………………………………………………………………9–12
Battery Cable Kits …………………………………………………………………………………………………13
Battery Cables – Bulk ………………………………………………………………………………………13–16
Specialty Battery Cables – Bulk ……………………………………………………………………………16–18
Battery Terminals ……………………………………………………………………………………………21–25
Fasteners ……………………………………………………………………………………………………………26
Crimpable Terminals …………………………………………………………………………………………27–28
Lugs………………………………………………………………………………………………………………29–30
Solderless Terminals and Connectors ……………………………………………………………………31–32
Battery Terminal Protector Boots …………………………………………………………………………33–35
Cable Ties, Loom, Heat-Shrink Tubing, and Tape ………………………………………………………35–37
Terminal Cleaning and Protection …………………………………………………………………………38–39
Battery Hold-Downs …………………………………………………………………………………………41–42
Battery Boxes and Trays …………………………………………………………………………………………43
Battery Tools and Accessories ……………………………………………………………………………44–47
Wire Products …………………………………………………………………………………………………49–81
80°C Primary Wire………………………………………………………………………………………50–51
105°C Primary Wire ……………………………………………………………………………………52–53
GXL Cross-Linked Polyethylene Wire ………………………………………………………………54–55
SXL Cross-Linked Polyethylene Wire ………………………………………………………………56–57
Starter Cable Wire ………………………………………………………………………………………58–59
Welding Cable……………………………………………………………………………………………60–61
UL/CSA 1015 Single Conductor Wire - Rated 105°C ……………………………………………62–63
UL Listed 1426 Tinned Wire/Cable……………………………………………………………………64–67
Bonded Parallel Wire …………………………………………………………………………………68–69
Jacketed Duplex Wire …………………………………………………………………………………70–71
Jacketed Triplex Wire ………………………………………………………………………………………72
Jacketed Quadraplex Wire…………………………………………………………………………………73
Trailer Cable Wire ………………………………………………………………………………………74–76
RV Cable Wire ………………………………………………………………………………………………77
ABS Trailer Cable Wire ……………………………………………………………………………………78
Dual Booster Cable Wire …………………………………………………………………………………79
Wire and Cable Special Ordering Information ………………………………………………………………80
Wire and Cable Spool Diameter Chart ………………………………………………………………………81
Battery Accessories & Electrical Center …………………………………………………………………82–84
Accessory Box and Cable ………………………………………………………………………………………85
Wire Racks …………………………………………………………………………………………………………85
Battery Isolators……………………………………………………………………………………………………86
Technical Data …………………………………………………………………………………………………87–90
Glossary ………………………………………………………………………………………………………91–94
Product Index…………………………………………………………………………………………………95–113
Warranties and Disclaimer Information ……………………………………………………………………120
MADE IN Look for the MADE IN USA
USA symbol throughout this catalog.
CALIFORNIA This product and packaging contains chemicals, including lead,
PROPOSITION 65 known to the state of California to cause [cancer, and] birth
WARNING: defects or other reproductive harm. Wash hands after handling. 1
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A BOOSTER CABLE CLAMP
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N Patented clamp and jaw designed for 3 jump starting applications:
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R • Color-coded for
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for rust and corrosion
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3 • Built-in cable
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E strain relief
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for maximum terminal
gripping force
• Copper plated
steel jaw
PATENT
#7,736,200
REMOTE BATTERY
2 TOP POST SIDE TERMINAL
ACCESS TERMINAL
Booster Cables and Clamps
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East Penn booster cable sets are equipped with heavy-duty color-coded
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clamps. These clamps provide easy attachment on hard to reach side,

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top post, and remote battery access terminals. Colorful packaging assures A
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high store display visibility along with convenient reusable storage.
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• Booster Cables
• Replacement Clamps
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00161 00183
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04424 07044
PROFESSIONAL SERVICE Master Carton MADE IN
Part # Gauge Length Clamp Color Packaging
BOOSTER CABLES Quantity Weight USA
04424(cid:3) 1/0 20' 600E Black/Red Plastic Box 2 40 lbs. (cid:1)
Cables are made of 1/0 gauge
100% copper conductors. Made (cid:3) English only
with welding cable. High stranding
and EPR jacket allow for greater
cold weather flexibility. Excellent
abrasion resistance.
Cables are made of 2 gauge 100% Master Carton MADE IN
copper conductors. Thermoplastic Part # Gauge Length Clamp Color Packaging Quantity Weight USA
Elastomer (TPE) cable insulation 00161(cid:3) 2 24' 600P Black/Red Storage Bag 2 30 lbs. (cid:1)
protects against oil, grease, and
00183(cid:2)1 2 20' 600P Black/Red Retail Box 2 26 lbs. (cid:1)
abrasion. Color-coded, tangle-free
dual cable construction, specifically 00186(cid:2)1 2 20' 600P Black/Red Plastic Box 2 29 lbs. (cid:1)
designed for maximum flexibility 07044(cid:4) 2 20' 600E Black/Red Retail Box 2 28 lbs. (cid:1)
and easy handling. 1Includes storage bag
(cid:3) English only
(cid:2) English and Spanish
(cid:4) English, French, and Spanish
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00158 00159
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00163 00169
COMMERCIAL SERVICE Master Carton MADE IN
Part # Gauge Length Clamp Color Packaging
BOOSTER CABLES Quantity Weight USA
00158(cid:3)1 4 20' 500G Black/White Plastic Box 4 46 lbs. (cid:1)
Cables are made of 4 gauge 100%
copper conductors. Tough PVC 00159(cid:2)1 4 20' 500G Black/White Retail Box 4 38 lbs. (cid:1)
insulation, color-coded tangle-free 00163(cid:2)1 4 20' 600P Black/White Retail Box 4 40 lbs. (cid:1)
dual cable construction. 00170(cid:2)1 4 16' 500G Black/White Retail Box 4 33 lbs. (cid:1)
00337(cid:2)1 4 16' 600P Black/White Retail Box 4 34 lbs. (cid:1)
00164(cid:2)1 4 12' 500G Black/White Retail Box 4 28 lbs. (cid:1)
1Includes storage bag
(cid:3) English only
(cid:2) English and Spanish
HEAVY SERVICE Master Carton MADE IN
BOOSTER CABLES Part # Gauge Length Clamp Color Packaging Quantity Weight USA
00162(cid:2)1 6 12' 500G Black/Orange Retail Box 6 33 lbs. (cid:1)
Cables are made of 6 gauge 100%
copper conductors. Tough PVC 00169(cid:2)1 6 16' 500G Black/Orange Retail Box 6 37 lbs. (cid:1)
insulation, color-coded tangle-free 1Includes storage bag
dual cable construction. (cid:2) English and Spanish
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O BOOSTER CABLES Part # Gauge Length Clamp Color Packaging Quantity Weight USA
O 00160(cid:2)1 8 12' 500G Black/Yellow Retail Box 6 27 lbs. (cid:1)
Cables are made of 8 gauge 100%
B copper conductors. Tough PVC 00168(cid:4)1 8 12' 200C Black/Yellow Storage Bag 12 37 lbs.
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00146 00171 00153 BSB1
STANDARD SERVICE Master Carton
Part # Gauge Length Clamp Color Packaging
BOOSTER CABLES Quantity Weight
00153(cid:4) 10 12' 200C Black/Black Sleeve 12 27 lbs.
Cables are made of 10 gauge 100%
copper conductors. Tough PVC 00171(cid:4) 10 12' 200C Red/Black Storage Bag 12 29 lbs.
insulation with tangle-free dual (cid:4) English, French, and Spanish
cable and color-coded clamps.
COPPER CLAD ALUMINUM Master Carton MADE IN
Part # Gauge Length Clamp Color Packaging
BOOSTER CABLES Quantity Weight USA
00533(cid:4) 2 20' 600P Red/Black Retail Box 4 36 lbs.
Tough PVC insulation, color-coded
tangle-free dual cable construction. 04369(cid:2)1 2 20' 600P Red/Black Retail Box 4 36 lbs. (cid:1)
00534(cid:4) 4 20' 500E White/Black Retail Box 6 39 lbs.
04370(cid:2) 4 20' 500G White/Black Retail Box 4 36 lbs. (cid:1)
00535(cid:4) 4 16' 500E White/Black Retail Box 6 34 lbs.
00536(cid:4) 6 16' 500E Orange/Black Retail Box 6 29 lbs.
04371(cid:2) 6 16' 500G Orange/Black Retail Box 4 36 lbs. (cid:1)
00862(cid:4) 8 12' 500E Yellow/Black Storage Bag 6 17 lbs.
04372(cid:2) 8 12' 500G Yellow/Black Retail Box 4 36 lbs. (cid:1)
00146(cid:4)2 10 10' 50A Yellow/Yellow Storage Bag 12 16 lbs.
00179(cid:4) 10 12' 200C Black/Black Storage Bag 12 21 lbs.
01956(cid:4) 10 12' 200C Black/Black Sleeve 12 20 lbs.
1Includes storage bag
2Used for small engine/motorcycle service
(cid:2) English and Spanish
(cid:4) English, French, and Spanish
BOOSTER CABLE Master Carton Dimensions
Part # Packaging
STORAGE BAG Quantity Weight Diameter Thickness
BSB1 Bulk 10 5 lbs. 13.5" 1.75"
All PVC with zipper closure.
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Booster cable clamps are designed to grip E
securely to side terminal, post terminal R
batteries, and remote battery access terminals C
for maximum current carrying capacity. All
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booster cable clamps are color coded
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(Red/Black) for safety and visual appeal.
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00184 00182 08756 A
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1000C 100% COPPER CLAMP Insulation Master Carton C
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08756 Clam Shell of 2 Red/Black 2 4 lbs.
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600P CHROME-PLATED Insulation Master Carton S
Part # Packaging Color Quantity Weight
STEEL, EXTRA HEAVY-
DUTY CLAMP 0006118347 Clam BSuhlekll of 2 RedR/eBdlack 120 52 llbbss.. P
Parrot Type 06138 Bulk Black 10 5 lbs. AG
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500G PVC COATED STEEL Insulation Master Carton MADE IN T
Part # Packaging Color Quantity Weight USA H
HEAVY-DUTY CLAMP R
06125 Clam Shell of 2 Red/Black 10 8 lbs. (cid:1) U
Exclusive patented design 06126 Bulk Red 10 4 lbs. (cid:1) 7
Patent #7,736,200 06127 Bulk Black 10 4 lbs. (cid:1)
500E PVC COATED STEEL Insulation Master Carton MADE IN
Part # Packaging
Color Quantity Weight USA
HEAVY-DUTY CLAMP
00182 Clam Shell of 2 Red/Black 10 9 lbs. (cid:1)
E-Z Reach™ Type 06139 Bulk Red 10 5 lbs. (cid:1)
06140 Bulk Black 10 5 lbs. (cid:1)
200C COPPER-PLATED Insulation Master Carton
Part # Packaging
STEEL CLAMP Color Quantity Weight
00335 Card of 10 Red/Black 2 4 lbs.
Crimp Type
08762 Clam Shell of 2 Red/Black 10 3 lbs.
08763 Bulk Red 10 2 lbs.
08764 Bulk Black 10 2 lbs.
TESTING AND SPECIALTY CLAMPS
Insulation Master Carton
Part # Packaging
50A CLAMP Color Quantity Weight
00181 Card of 2 Red/Black 10 2 lbs.
Clamp for battery chargers,
00336 Card of 10 Red/Black 5 4 lbs.
tune up and test equipment
06143 Bulk Red 100 7 lbs.
06144 Bulk Black 100 7 lbs.
Master Carton
Part # Type Packaging
Quantity Weight
00448 10 Amp Clam Shell of 2 10 1 lb.
JAW TYPE CLAMP 06146 10 Amp Bulk 50 1 lb.
00503 25 Amp Clam Shell of 1 10 1 lb.
Available in 10, 25, and
50 amp 06147 25 Amp Bulk 25 1 lb.
00504 50 Amp Clam Shell of 2 10 1 lb.
06148 50 Amp Bulk 10 1 lb.
Master Carton
10 AMP ALLIGATOR Part # Packaging
Quantity Weight
CLAMP
00505 Clam Shell of 2 10 1 lb.
Crimp Type 06145 Bulk 100 1 lb.
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