Whelen Amber Essentials

28 Pages·2012·2.56 MB·English

Officially Licensed
Warning Lights
of NASCAR®
Catalog AE 2012
Whelen Corporate Capabilities
At Whelen Engineering, our goal is to bring innovative, life
INDEX
saving products to market more quickly while maintain-
ing strict quality control throughout the process. We have
Super-LED® Beacons 6-10 accomplished this through a vertical manufacturing initiative
to eliminate or reduce out-sourcing; the use of robotics and
Strobe Beacons 11-13
state-of-the-art production equipment; and, perhaps most
RB6 Rota-Beam™ Beacon 14 importantly, a motivated workforce of over 1100 employees.
This allows us to meet and adapt to our customer’s changing
Lightheads 15-18
needs in the shortest amount of time.
Justice® Lightbar 19
Guardian™ Mini Lightbar 20 ■ Two manufacturing facilities totaling over
586,000 square feet.
Responder® Mini Lightbars 21-23
■ Largest staff of Design Engineers in the industry.
Mini Lightbars 24 ■ Research and development.
Century™ AE Series Mini Lightbars 25 ■ Partnering with OEMs on new vehicle design
and product integration.
Traffic Advisors™ 26
■ Plastics injection molding machines from 30 to
Back-up Alarms 27 2000 tons capacity.
■ In-house plastics, hard coating, metallizing, and
sheet metal fabrication.
■ On-site test lab for environmental dust,
moisture, vibration, etc, acoustic anechoic
sound chamber, industry certifications
For more information on Whelen’s (SAE, AMECA, FAA to name a few).
complete line of products for the ■ Sales and Technical Personnel are trained at the
Amber Market, request the Heavy-Duty
factory training center and return for updates on
Amber Products Catalog.
a regular schedule.
■ Worldwide network of Sales, Service and
Training.
Manufacturing facilities
Corporate Headquarters, Chester, Connecticut Charlestown, New Hampshire Division
®
2
design & Engineering
The largest staff of Design Engineers in the industry! Many of our Engineers are Fire Volunteers and EMTs so they know firsthand
the critical need for life saving, innovative products.
3-D Product Design Whelen’s Professional Design Engineers
injection and vacuum molding
1600 molds, 38 molding machines from 30 to 2000 tons, 20 million parts produced every year. Vacuum machines produce irregularly
shaped components not suitable for injection molding.
Injection Mold Making 3-D Tool Designs 1700 Ton Molding 3 Trimming Formed Parts Machines
(cid:21) Over Molding Electronics Machines 38 Robotic Molding Machines Die-Cast Tool Making Aircraft Lens Mold Making
Electronics Manufacturing
Surface mount and through-hole circuit boards are manufactured, assembled and tested In-circuit.
14 Transformer Winding Machines 15 Cable & Wire Machines 5 Electronic Board Assemblies 12 Electronic Board Testing Machines
Electronic Assemblies SMT Assemblies Lightbar Production Automatic Robotic Cable Assembly(cid:20)(cid:21)
american employees, American manufacturing, American pride!
3
fabrication
Robotic and laser cutting and drilling, Robotic Bending Cells for stand-alone operation. All machine parts are produced and maintained
by automated production machine shops in New Hampshire and Connecticut.
Five-Axis Laser Cutting Center 4 Laser Cut Punch & Tapping Centers 8 Metal Forming Machines
Transformer Manufacturing 8 Wire Cutting, Stripping & Terminals Inventory Automatic Kit Bagging
Machines
finishing processes
Hard coating of lenses and powder coating housings make them resistant to weather and abrasion. Metallizing reflectors adds
reflectivity and helps prevent corrosion and oxidation.
Powder Coating Moisture Proof Coatings Silicone Hard Coating 5 Vacuum Metalizing Reflector Machines
Production machine shop
The production machine shop uses state-of-the-art milling machines, CNC lathes and screw machines to make the precision parts
required for our products.
2 High Speed Screw Machines Robotic Five-Axis 48 Pallet Milling Center 1(cid:21) Milling and Turning Centers
american employees, american manufacturing, american pride!
4
quality control and testing
Quality Control is maintained throughout the manufacturing process. Certified test labs on site facilitate product development and
shorten lead times.
EMI (cid:50)(cid:38) Corrosion Atmospheric
Rain Vibration Dust Environmental
Photometric Chamber Acoustic Chambers Quality Control & Reliability Testing
Repair, Service and Training
Whelen’s Repair Goal is to get product repaired and back out the door to you within 24 hours. Authorized Service facilities are located
(cid:65)(cid:82)(cid:79)(cid:85)(cid:78)(cid:68)(cid:0)(cid:84)(cid:72)(cid:69)(cid:0)(cid:71)(cid:76)(cid:79)(cid:66)(cid:69)(cid:14)(cid:0)(cid:52)(cid:82)(cid:65)(cid:73)(cid:78)(cid:73)(cid:78)(cid:71)(cid:0)(cid:73)(cid:83)(cid:0)(cid:65)(cid:86)(cid:65)(cid:73)(cid:76)(cid:65)(cid:66)(cid:76)(cid:69)(cid:0)(cid:78)(cid:79)(cid:84)(cid:0)(cid:79)(cid:78)(cid:76)(cid:89)(cid:0)(cid:65)(cid:84)(cid:0)(cid:84)(cid:72)(cid:69)(cid:0)(cid:35)(cid:72)(cid:69)(cid:83)(cid:84)(cid:69)(cid:82)(cid:0)(cid:52)(cid:82)(cid:65)(cid:73)(cid:78)(cid:73)(cid:78)(cid:71)(cid:0)(cid:38)(cid:65)(cid:67)(cid:73)(cid:76)(cid:73)(cid:84)(cid:89)(cid:0)(cid:66)(cid:85)(cid:84)(cid:0)(cid:65)(cid:84)(cid:0)(cid:83)(cid:73)(cid:84)(cid:69)(cid:83)(cid:0)(cid:65)(cid:82)(cid:79)(cid:85)(cid:78)(cid:68)(cid:0)(cid:84)(cid:72)(cid:69)(cid:0)(cid:67)(cid:79)(cid:85)(cid:78)(cid:84)(cid:82)(cid:89)(cid:14)(cid:0)(cid:33)(cid:76)(cid:76)(cid:0)(cid:55)(cid:72)(cid:69)(cid:76)(cid:69)(cid:78)(cid:0)(cid:33)(cid:85)(cid:84)(cid:72)(cid:79)(cid:82)(cid:73)(cid:90)(cid:69)(cid:68)(cid:0)
Managing Sales Representatives and technicians return to the plant several times a year for new product introduction and advanced training.
Repair Service Technician Electronics Technician Technical Support (cid:35)(cid:72)(cid:69)(cid:83)(cid:84)(cid:69)(cid:82)(cid:0)(cid:35)(cid:79)(cid:82)(cid:80)(cid:79)(cid:82)(cid:65)(cid:84)(cid:69)(cid:0)(cid:52)(cid:82)(cid:65)(cid:73)(cid:78)(cid:73)(cid:78)(cid:71)(cid:0)(cid:38)(cid:65)(cid:67)(cid:73)(cid:76)(cid:73)(cid:84)(cid:89)
® 51 Winthrop Road, Chester, CT 06412
(cid:24)(cid:22)(cid:16)(cid:13)(cid:21)(cid:18)(cid:22)(cid:13)(cid:25)(cid:21)(cid:16)(cid:20)(cid:0)(cid:115)(cid:0)(cid:38)(cid:65)(cid:88)(cid:0)(cid:24)(cid:22)(cid:16)(cid:13)(cid:21)(cid:18)(cid:22)(cid:13)(cid:20)(cid:16)(cid:23)(cid:24) Follow Us On....
www.whelen.com
ENGINEERING COMPANY, INC.
5
®
L10 Series Super-LED® Beacons E W ! !
N
0
Features: L1
■ SAE Class 1 Certified.
■ Economical LED amber beacons.
■ Eighteen total flash patterns including steady-burn.
■ Virtually no EMI radiation.
■ High dome, amber only.
■ Permanent mount.
Warranty:
■ LED = 5 year.
L10HAP
Models
Model No. Technology Profile Mount Base Amps VDC FPM Colors SAE
L10HAP 1.0 / peak 12 75 amber
Super-LED high permanent polycarbonate Class 1
L10HAP4 0.4 / avg 24 SignalAlert™ only
Options
Model No. Description
MIRROR20 West Coast mirror mount brackets
BGH branch guard, high dome
BGL branch guard, low dome
Mounting
5-15/16" (151mm) Dia.
1" (25mm)
Pipe Mount

6-7/16"
(163mm)
Dia.
Mounting Holes
For #10 Screws
3 Places
Equally Spaced
S
N Dimensions
O
C
6-13/16”
A (172mm)

E
B
6-7/16”
(163mm)
6
®
1500 Series Strobe &
L50 Series Super-LED® Beacons
Features:
■ SAE Class 1 Certified (L51 Series).
■ SAE Class 2 Certified (L52 & 1510 Series).
■ SAE Class 3 Certified (L53 Series).
■ Super-LEDs are rated for 100,000 hours of operation.
■ Twist-off polycarbonate dome. 0
L53AM 1
■ Full reverse polarity protection. 15
■ Permanent mount supplied with 6” pigtail.
■ L50 Series magnetic mount has 8’ straight cord with cigar
plug with LED indicator On/Off switch and pattern control switch.
■ 1500 Series magnetic mount has coiled cord and cigar plug only. 3
5
Warranty: L
■ Power supply = 2 year.
Flash tube = 6 months.
LED = 5 year. 1510MA
2
5
L
Models Replace asterisk in model number with desired color. A = Amber, B= Blue, C = Clear/White, G = Green, R = Red 1/
5
L
Mo1d5e10l *No. Technology peMrmoaunnetnt Base Amps Joules VDC F8P0M Encapsulated Caolllo 5r s CSlaAssE 2 s -
strobe 1.0 5 12-24 - r
1510M* magnetic SingleFlash safety (amber) o
ol
L51AP permanent C
e
LL5511ACMP pmeramgnaneteinct 10..56 // paevagk white Class 1 ailabl
L51CM magnetic polycarb- and v
L52AP permanent onate 75 yes amber A
Super-LED n/a 12 only
L52AM magnetic 0.75 / peak SignalAlert™
Class 2
L52CP permanent 0.3 / avg
L52CM magnetic
L53AP permanent amber Class 3
0.15 -
L53AM magnetic only (amber)
Dimensions
Options
Model No. Description
MIRROR15 West Coast mirror mount bracket
3-3/4”
(95mm)
Replacement Parts
Dome Flash Tube
5” (127mm)
D1500* FT1510
Mounting S
N
4-5/8” (118mm)
Dia. O
Bolt Circle
C
3/16” (5mm)
5”
(127mm) Dia. Hole A
3 Places
Dia.
Equally Spaced
E
B
7
®
L21 & L22 Series Encapsulated
Super-LED® Beacons
Rated for
Features: 100,000 hours! 222
■ Combination mounting: permanent, pipe (1”NPT) and L2
J-hook supplied with 6” pigtail.
L21LAP
■ 25 built-in Scan-Lock™ flash patterns plus steady-burn.
■ Virtually no EMI radiation.
■ Combination mount available with photocell Hi/Low,
contact factory.
11
L21™ 2
L
■ SAE Class 1 Certified (amber). s
■ Magnetic mount supplied with 10’ straight cord and or
cigar plug with LED indicator On/Off switch plus pattern ol
C
control switch. L22HAP e
L22™ bl
a
■ SAE Class 2 Certified (amber). ail
v
■ Magnetic mount supplied with 10’ straight cord and A
cigar plug with LED indicator On/Off switch.
Warranty: Note: Magnetic and magnetic/suction mounts do not include
■ LED = 5 year. synchronization capabilities.
Models
Replace asterisk in model number with desired color. A=Amber, C=White
Model No. Mount Profile Base Amps FPM VDC SAE
L21H*P combination
L21H*M magnetic 1.5 / peak 12
high 0.60 / average
L21H*V magnetic/suction 12 VDC J845
L21H*P4 combination polycarb- 25 Scan-Lock 24 Class
flash patterns 1
L21L*P combination onate including steady-burn 360°
L21L*M magnetic 0.75 / peak 12 (amber)
low 0.30 / average
L21L*V magnetic/suction 24 VDC
L21L*P4 combination 24
L22HAP combination
0.65 / peak
L22HAM magnetic high 0.26 / average J845
L22HAV magnetic/suction polycarb- 12 VDC 25 Scan-Lock Class
flash patterns 12 2
L22LAP combination onate including steady-burn 360°
0.32 / peak
L22LAM magnetic low 0.13 / average (amber)
L22LAV magnetic/suction 24 VDC
Mounting
Options Replacement Parts
5-15/16" (151mm) Dia.
Model No. Description Dome
1" (25mm)
Pipe Mount
MIRROR20 West Coast mirror mount brackets DH2000* (High)
BGH branch guard, high dome
S DL2000* (Low) 6-7/16"
BGL branch guard, low dome ( 1 6D 3i ma .m)
N Mounting Holes
For #10 Screws
3 Places
O Equally Spaced
C Dimensions
A West Coast high
mirror dome low
E mount dome
brackets,
B mount (1255m”m)
directly on
existing
Fully mirror 6-3/4”
ENCAPSULATED brackets. (171mm)
electronics
8
®
L40/41 Super-LED® Beacons
W ! !
E
N
Features: or
■ L41 is SAE Class 1 Certified (amber). ol
C
■ L40 meets Class 1 and California Title XIII (amber). e
■ Medium profile, smooth polycarbonate outer dome, abl
universal application. ail
■ Encapsulated electronics for moisture and vibration resistance. Av
■ Virtually no EMI radiation.
■ 50,000 hour rated life.
■ Permanent mount allows for permanent flat mount, J-hook
mount, or 1” NPT pipe mounting.
■ Supplied with five wire, 6” pigtail (Hi/Low, Scan-Lock™ and
sync wire).
■ Magnetic and magnetic/suction mount models supplied with L41AP
10’ straight cord and cigar plug with LED indicator On/Off
switch plus pattern control switch.
Warranty:
■ LED = 5 year.
Models
Model No. Mount Base Amps FPM VDC Control
L40AP permanent 2.0 peak/0.8 avg
12V
75 SignalAlert™
L40AM magnetic
default
1.0 peak/0.4 avg Photocell Hi/Low
L40AV magnetic/suction cast aluminum 24V on permanent
25 total
powder 12/24 mount only.
selectable flash
L41AP permanent coated 1.5 peak/0.6 avg
patterns
12V Contact factory.
L41AM magnetic including
steady-burn
0.75 peak/0.3 avg
L41AV magnetic/suction 24V
Dimensions
5-1/2”
(140mm)
(113/m2”m) (142-13m/4m”)
1-1/4”
(32mm)
6-7/16”
(164mm)
Mounting
S
5-15/16”
6” (151mm) N
(152mm)
O
6-7/16”
3/8” (10mm) (164mm) C
wire hole
A
1” NPT E
Pipe Mount
J-Hook Mount B
.218” Diameter .218” x .250“ Slot
2 places equally spaced 3 places equally spaced
on a 6” B.C. on a 5-15/16” B.C.
9
®
L31 & L32 Series
Super-LED® Beacons orrr
ol
C
e
Features: bl
a
■ Model L31 - meets Class 1 and California Title XIII. ail
■ Model L32 - meets Class 1 Certified. Av
■ Heavy-duty powder coated die-cast base.
■ Alternately or simultaneously flash multiple patterns (Cross-Link™)
with up to 8 Whelen Super-LED 360° beacons. L31HAF
■ Virtually no EMI radiation.
■ Cruise light.
Warranty:
■ LED = 5 year.
L32LAF
Models
Model No. Mount Profile Base Amps FPM VDC Control
L31HAF permanent
permanent mount
L31HAM magnetic 30 built-in 12
2
high Scan-Lock™ flash
average
L31HAV magnetic/suction patterns
plus
L31HAF4 permanent die cast 4 simulated 24
Hi/Low control
aluminum rotating patterns
L32LAF permanent
L32LAM magnetic magnetic mount 12
low 1 75
average
L32LAV magnetic/suction SignalAlert™
only
L32LAF4 permanent 24
Mountingg
Replacement Parts
Ø4.00” (102mm)
BOLT CIRCLE
Dome
68-2984063-10 (High)
3/16” (5mm) +D
68-2984099-10 (Low) (71-9151m/1m6”) CL M3 poluancteins ge qHuoalellsy spaced
Dia.
CL Ø5-5/8” (143mm)
BOLT CIRCLE
Dimensions
4-1/64”
S (102mm)
N
O
7-11/64”
(182mm)
C
A
2-1/2”
(102mm)
E
B
7-11/64”
(182mm)
10