A world class business with superior growth potential Western Australia Iron Ore site tour Ian Ashby President, BHP Billiton Iron Ore 27 September 2011 Disclaimer Reliance on third party The views expressed here contain information that has been derived from publicly available sources that have not been independently verified. No representation or warranty is made as to the accuracy, completeness or reliability of the information. This presentation should not be relied upon as a recommendation or forecast by BHP Billiton. Forward looking statements This presentation includes forward-looking statements within the meaning of the U.S. Securities Litigation Reform Act of 1995 regarding future events and the future financial performance of BHP Billiton. These forward-looking statements are not guarantees or predictions of future performance, and involve known and unknown risks, uncertainties and other factors, many of which are beyond our control, and which may cause actual results to differ materially from those expressed in the statements contained in this presentation. For more detail onthose risks, you should refer to the sections of our annual report on Form 20-F for the year ended 30 June 2011 entitled “Risk factors”, “Forward looking statements” and “Operating and financial review and prospects” filed with the U.S. Securities and Exchange Commission. No offer of securities Nothing in this release should be construed as either an offer to sell or a solicitation of an offer to buy or sell BHP Billiton securities in any jurisdiction. Non-GAAP financial information BHP Billiton results are reported under International Financial Reporting Standards (IFRS). References to Underlying EBIT andEBITDA exclude any exceptional items. A reconciliation to statutory EBIT is contained within the profit announcement, available at our website www.bhpbilliton.com. BHP Billiton Iron Ore, Western Australia Iron Ore site tour, 27 September 2011 Slide 2 Disclaimer Exploration results and mineral resources This presentation includes information on Exploration Results (Potential Mineralisation), Mineral Resources (inclusive of OreReserves) and Ore Reserves. The range of Potential Mineralisation is estimated from geological information including boreholes, outcrops and geophysical information, and is shown as a range (black bars). The potential quantity is conceptual in nature, there has been insufficient exploration to define a Mineral Resource and it is uncertain if further exploration will result in the determination of a Mineral Resource. This data has been compiled by: P Whitehouse (MAusIMM) –Western Australian Iron Ore (WAIO). This is based on information in the BHP Billiton Annual Reports from 2007 to 2011 and other investor presentations which can be found at www.bhpbilliton.com, except for Potential Mineralisation figures for 2007, 2009 and 2011 which are reported here for the first time and are compiled by J Knight (MAIG) –WAIO. All information is reported under the ‘Australasian Code for Reporting of Exploration Results, Mineral Resources and Ore Reserves, 2004’ (the JORC Code) by the following Competent Persons who were employed by BHP Billiton at the time of reporting (unless otherwise stated) and have the required qualifications and experience to estimate and report Exploration Results, Mineral Resources and Ore Reserves under the JORC Code. Exploration results -WAIO: FY2007 to FY2011: J Knight (MAIG) Mineral resources -WAIO: FY2011: P Whitehouse (MAusIMM); D Reid (MAusIMM); V Osterholt(MAusIMM); M Smith (MAusIMM); S Nag (MAIG); C Williams (MAIG); D Stephens (MAIG) FY2010: H Arvidson(MAusIMM); P Whitehouse (MAusIMM); D Reid (MAusIMM); A Voortman(MAusIMM) (currently employed by CSA Global); S Harrison (MAIG); M Smith (MAusIMM); S Nag (MAIG); C Williams (MAIG); D Stephens (MAIG) FY2009: H Arvidson(MAusIMM); P Whitehouse (MAusIMM); D Reid (MAusIMM); S Harrison (MAIG); M Smith (MAusIMM); S Nag (MAIG); C Williams (MAIG) FY2008: H Arvidson(MAusIMM); M Wozga(MAusIMM); D Reid (MAusIMM); S Harrison (MAIG); M Smith (MAusIMM); C Williams (MAIG) FY2007: H Arvidson(MAusIMM); M Wozga(MAusIMM); D Reid (MAusIMM); J Richardson (MAusIMM); M Smith (MAusIMM); C Williams (MAIG) Mineral resources -Samarco: FY2011: JP daSilva (MAusIMM); L Bonfioli(MAusIMM); employed by SamarcoMineracaoS.A. BHP Billiton Iron Ore, Western Australia Iron Ore site tour, 27 September 2011 Slide 3 Disclaimer Exploration results and mineral resources (continued) Ore reserves -WAIO: FY2011: J Kirk (MAusIMM); A Cockerill(MAusIMM); K Risnes(MAusIMM) FY2010: J Kirk (MAusIMM); A Cockerill(MAusIMM) FY2009: J Kirk (MAusIMM); R Pasyar (MAusIMM) FY2008: J Kirk (MAusIMM); R Pasyar (MAusIMM) FY2007: J Kirk (MAusIMM); R Pasyar (MAusIMM) Ore reserves -Samarco: FY2011 Samarco: L Rezende(MAusIMM); employed by SamarcoMineracaoS.A. The Compiler verifies that this report is based on and fairly reflects the Exploration Results , Mineral Resources and Ore Reserve information in the supporting documentation and agrees with the form and context of information presented. Ore Reserve, Mineral Resource classification and Potential Mineralisation Ranges for WAIO and Samarcoare contained in Table 1. Table 1 Exploration Result Proved Probable Measured Indicated Inferred Reserve Reserve Resource Resource Resource Range of Potential Mineralisation1 (Bt) (Bt) (Bt) (Bt) (Bt) Low Mid High WAIO FY2011 1.4 2.1 2.2 3.9 13.2 16 32 48 FY2010 1.3 2.0 1.9 3.5 10.7 15 31 46 FY2009 1.3 1.8 1.8 3.2 7.5 14 28 42 FY2008 1.5 1.5 2.0 2.9 6.8 13 26 39 FY2007 1.3 1.1 1.7 2.1 4.2 12 24 36 Samarco FY2011 1.1 0.9 2.2 2.3 1.6 - - - 1. The range of Potential Mineralisation is estimated from geological information including boreholes, outcrops and geophysical information, and is shown as a range (black bars). The potential quantity is conceptual in nature, there has been insufficient exploration to define a Mineral Resource and it is uncertain if further exploration will result in the determination of a Mineral Resource. BHP Billiton Iron Ore, Western Australia Iron Ore site tour, 27 September 2011 Slide 4 Agenda Day 1: Tuesday, 27 September 2011 Introduction Ian Ashby Market outlook: China and beyond Michiel Hovers Resources and stages of WAIO development Tony Ottaviano WAIO growth projects Michael Wortham Samarcoand international growth options Chris Campbell Performance overview UvashniRaman People Andrew Carey Day 2: Wednesday, 28 September 2011 Mines Eddy Haegel Technology and innovation Tony Ottaviano Licence to operate Carl Binning Day 3: Thursday, 29 September 2011 Rail and port Pete Wilshaw Day 4: Friday, 30 September 2011 Steelmaking materials briefing BHP Billiton Iron Ore, Western Australia Iron Ore site tour, 27 September 2011 Slide 5 Iron Ore executive committee Ian Ashby President Iron Ore Chris Campbell Tony Ottaviano Michael Wortham Michiel Hovers VP Strategy & VP Planning VP Projects VP Marketing Development Eduard Haegel Pete Wilshaw UvashniRaman VP Production VP Production VP Finance Mines Logistics & Infrastructure AAnnddrreeww CCaarreeyy CCaarrll BBiinnnniinngg Ian Fletcher VVPP HHuummaann VVPP HHSSEECC VP External RReessoouurrcceess Affairs BHP Billiton Iron Ore, Western Australia Iron Ore site tour, 27 September 2011 Slide 6 Safety performance Total Recordable Injury Frequency and significant incidents (TRIF 12 month moving average) (number of incidents) 25 Significant incidents 45 TRIF (Contractors) 40 TRIF (Employees) 20 35 TRIF (Combined) Fatality 30 15 25 20 10 15 10 5 5 0 0 Jul 05 Jul 06 Jul 07 Jul 08 Jul 09 Jul 10 Jul 11 BHP Billiton Iron Ore, Western Australia Iron Ore site tour, 27 September 2011 Slide 7 Developing Western Australia Iron Ore (WAIO) to its full potential: 450mtpa is the ultimate objective Growing strongly and investing throughout the cycle is a strategic imperative that we will deliver on WAIO production profile (million tonnes, 100%) 500 155mtpa to +220mtpa investment¹ Historical Forecast ~450 450 Future growth options 400 ~350 350 300 250 200 144 150 100 50 0 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 2 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y F F F F F F F F F F F F F F F F F F F F F 1. Including approved expansion to 220mtpa and debottleneckingincremental investment to 240mtpa. BHP Billiton Iron Ore, Western Australia Iron Ore site tour, 27 September 2011 Slide 8 Growth Master Plan: Roadmap to 350mtpa and beyond Board approved +220mtpa expansion Port Hedland Fully utilise Inner Harbour: Outer Harbour Additional two berths at Burgess Finucane Island Nelson Point Point Boodarie Yarrie Car Dumper 5 at Finucane Island Mooka marshalling yards Inner Harbour optimisation to 240mtpa currently under study Port Hedland Newman Growth tonnes: Railway Jimblebar mine expansion Study phase: 350mtpa expansion Outer Harbour development: Marillana Optionality for port blending BHP Yandi MAC Supporting rail expansions Jinidi South flank Growth tonnes: OB 23/25 Jimblebar Newman OB 18 Jinidi, Marillana I and II, Southern Flank Existing Wheelarra Future 0 100km Ultimate objective: 450mtpa Expand the Outer Harbour Greenfield portfolio of mines BHP Billiton Iron Ore, Western Australia Iron Ore site tour, 27 September 2011 Slide 9 Inner Harbour development: Fulfilling our allocated capacity US$7.4 billion1 to relieve the bottleneck at port, unlocking latent capacity at mine and rail Jimblebar mine expansion and associated infrastructure to deliver 35mtpa of additional e n US$3.4 Delivers additional mining capacity i M billion mining capacity Embedded options for expansion to 55mtpa2 for marginal incremental capital investment Two additional berths and shiploaders at Burgess rt US$2.3 Increases port o Point (Nelson Point) and additional car dumper P billion system capacity capacity at Finucane Island n Port blending facilities at Nelson Point and o i t Increases resource Finucane Island a is US$1.7 utilisation and m Rail marshalling yards at Mooka i billion facilitates further growth t p O Enables ore blending All figures quoted in 100% terms. 1. Approved March 2011. Excludes pre-commitment funding and investment in debottlenecking. 2. Relates to expansion from 220mtpa to 240mtpa. BHP Billiton Iron Ore, Western Australia Iron Ore site tour, 27 September 2011 Slide 10
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