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Waste and recycling industry PDF

92 Pages·2014·9.06 MB·English
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Waste & Recycling Industry IN AN EXCELLENT POSITION TO FACE THE FUTURE. I N D U S T R Y G U I D E WASTE AND RECYCLING Subject to change without notice TABLE OF CONTENTS WASTE AND RECYCLING 2 W a s t e a n d R e c y c l I n g | s I c K 8017820/2014-12-04 Subject to change without notice TABLE OF CONTENTS WASTE AND RECYCLING Tasks Tasks in the waste and recycling industry 4 Applications in focus Waste incineration plants (waste to energy) 7 Organic waste incineration (biomass to energy) 25 Biogas plants 43 Crematoria 49 Ammunition disposal 53 Systems and project engineering Everything from stand-alone devices to complete analyzer systems 60 Products Product overview 63 General information Company 80 Industries 82 SICK LifeTime Services 84 Versatile product range for industrial automation 86 Industrial communication and unit integration 90 Services 91 8017820/2014-12-04 W a s t e a n d R e c y c l I n g | s I c K 3 Subject to change without notice WASTE AND RECYCLING Subject to change without notice TASKS IN THE WASTE AND RECYCLING INDUSTRY Waste recycling is becoming increasingly important as more and more energy is being gleaned from waste components during incineration. During this process, the emissions released are subject to strict limits. For example, the limits laid down in the European Waste Incineration Directive (WID) 2000/76/EU apply to waste incineration plants. SICK analyzer systems are used for incineration optimization, during gas purifcation processes, in or- der to continuously monitor emissions. SICK offers a full range of measuring technology and data evaluation from a single source. Emissions monitoring Flue gas treatment The regulatory requirements for emission monitoring and Scrubbers, catalytic reactors and particulate flters all remove reporting are becoming more stringent in nearly every country gaseous pollutants from the fue gas. Process gas analyzers in the world. SICK analyzers and system solutions monitor and provide real-time measurement to optimize removal effciency. check emission limit values, contaminant emissions and the This leads to signifcant savings of material and to less mainte- release of other substances into the environment. nance for plant operators. 4 W a s t e a n d R e c y c l I n g | s I c K 8017820/2014-12-04 8017820/2014-12-04 W a s t e a n d R e c y c l I n g | s I c K Subject to change without notice Subject to change without notice TASKS IN THE WASTE AND RECYCLING INDUSTRY Plant safety Service Gas analyzers, dust monitors and level sensors ensure plant Competent consulting, qualifed planning support, detailed operation and safety. They monitor e.g. biomass bunker. SICK project planning and engineering, installation and start-up – sensors monitor electrostatic precipitators, bag flters and con- SICK provides all of these services by its own personnel. SICK trol the stock of necessary reagents. also provides service support of equipment. W a s t e a n d R e c y c l I n g | s I c K 8017820/2014-12-04 8017820/2014-12-04 W a s t e a n d R e c y c l I n g | s I c K 5 Subject to change without notice Subject to change without notice applications in focus WASTE INCINERATION PLANTS (WASTE TO ENERGY) APPLICATIONS IN FOCUS WASTE INCINERATION PLANTS (WASTE TO ENERGY) 2 4 3 1 6 6 W a s t e a n d R e c y c l I n g | s I c K 8017820/2014-12-04 Subject to change without notice WASTE INCINERATION PLANTS (WASTE TO ENERGY) applications in focus APPLICATIONS IN FOCUS WASTE INCINERATION PLANTS (WASTE TO ENERGY) Waste incineration plants 8 (waste to energy) This also includes hazardous waste and sewage sludge incineration plants and the incineration of hospital waste. Focus 1 8 1 Waste transportation and waste bunkers Focus 2 10 5 2 Incineration optimization Focus 3 12 3 Denitrifcation systems Focus 4 14 4 Flue gas scrubber Focus 5 16 5 Dedusting with electrostatic precipitators or fabric flters Focus 6 18 6 Overfow protection when stocking reagents for fue gas purifcation Focus 7 19 Activated carbon flter bed Focus 8 20 8 Emission measurement 8017820/2014-12-04 W a s t e a n d R e c y c l I n g | s I c K 7 Subject to change without notice Focus 1: Waste transportation and waste bunkers WASTE INCINERATION PLANTS (WASTE TO ENERGY) 1 Level measurement and crane operation in waste bunkers The LMS511 2D laser scanner quickly detects changes to peaks in bulk materi- als. This makes it possible to measure the heap much more accurately; improv- ing the working procedure and perfor- mance of the crane system. Bulkscan®LMS511 g p. 78 2 Industrial crane positioning in waste bunkers Two DL100 Pro long range distance Under these harsh ambient conditions, sensors are installed per crane. The the KH53 linear encoder can also be sensors ensure exact positioning of the used as an alternative for the purpose of crane and crane trolley, and prevent industrial crane positioning. them from colliding with the walls of the waste bunker. Their durable construc- tion, in connection with laser measure- ment, guarantees high availability with minimum maintenance required. By installing two parallel sensors it is also possible to monitor the synchronization control of the industrial crane. Dx100 g p. 77 8 W a s t e a n d R e c y c l I n g | s I c K 8017820/2014-12-04 Subject to change without notice Focus 1: Waste transportation and waste bunkers WASTE INCINERATION PLANTS (WASTE TO ENERGY) 1 2 3 3 Garbage truck gripper positioning Today, the process of collecting and It monitors the working areas of the grip- emptying industrial and household per before, during, and after container waste containers is already partially au- emptying. Additionally, for garbage tomated. This is possible with the help truck identifcation and automatic gate of the LMS111 laser scanner from SICK. opening, the RFID device RFU620 can The laser scanner offers the necessary be used. resolution and scanning precision to support 3D gripper positioning and load- ing onto the truck. With enclosure rating IP 67 and double-echo technology, the LMS111 can also be used under poor weather conditions. LMS1xx g p. 76 RFU62x g p. 79 8017820/2014-12-04 W a s t e a n d R e c y c l I n g | s I c K 9 Subject to change without notice Focus 2: Incineration optimization WASTE INCINERATION PLANTS (WASTE TO ENERGY) 1 Incineration optimization 1 Monitoring incineration efciency Incineration processes require O 2, which (O2) in waste incineration plants chemically reacts with the fuel. Mea- The ZIRKOR302 in-situ gas analyzer is surement of the O concentration at the 2 used to measure O . It quickly, reliably, 2 combustion chamber outlet is an impor- and continuously measures the oxygen tant variable when it comes to optimiz- concentration during incineration. This ing incineration, which is regulated by allows optimal regulation of oxygen- feeding in primary and secondary air. ation from primary and secondary air, achieving permanent monitoring for the purposes of combustion optimization. ZIRKOR302 g p. 64 10 W a s t e a n d R e c y c l I n g | s I c K 8017820/2014-12-04 Subject to change without notice

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