VW Eos 2006, Golf Mk5 2004, Golf Plus Mk5 2005, Touran 2003 Brake systems - Workshop Manual

154 Pages·2008·4.903 MB·English

by  VW

Service
WEoosr 2k0s0hed u6onles s pa➤uth oriMse d b ya V olknswaugena AGl. Volkswagen AG does notguarantee or accept a
Golf 20mitt04 ➤ ny li
GTooulfr haolPe, is notn pleru 2s0 20030 ➤5 ➤ ability with resp
w e
BEdriatiokne ,isn partor i n 0 s5.y2s00te8ms ct to the corcre
esopru o ssent
p f
laicre mrofni
m a
m oit
oc ro ht ni n
eta d si
vir co
p r mu
of gniypoC .thgirypoc yb detcetorP .GA negawsklo V y b th girypoC.tne
Service Department. Technical Information
Service
List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups
Repair Group
00 - Technical data
45 - Anti-lock brake system
46 - Brakes - mechanism
47 - Brakes - hydraulics
ed unless authorise d b y V olkswagen AG. Volkswagen AG does notguarantee or accept a
mitt ny li
hole, is not per ability with resp
w e
,isn partor in ct to the corcre
esopru o ssent
p f
laicre mrofni
m a
m oit
oc ro ht ni n
eta d si
vir co
p r mu
of gniypoC .thgirypoc yb detcetorP .GA negawsklo V y b th girypoC.tne
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
All rights reserved.
No reproduction without prior agreement from publisher.
Copyright © 2010 Volkswagen AG, Wolfsburg K0058970520
Eos 2006 ➤ , Golf 2004 ➤ , Golf Plus 2005 ➤ , Touran 2003 ➤
Brake systems - Edition 05.2008
Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Brake allocation via PR No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Front brakes, Touran . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Front brakes, Golf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Front brakes, Eos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Rear brakes, Touran . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5 Rear brakes, front-wheel drive Golf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6 Rear brakes, four-wheel drive Golf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.7 Rear brakes, Eos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Technical data for brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Brake master cylinder and brake servo, Touran . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Brake master cylinder and brake servo, Golf, Eos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Front brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Rear brakes (disc brakes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3 Brake test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2 Test for vehicles with front-wheel drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Test for vehicles with four-wheel drive via a Haldex coupling . . . . . . . . . . . . . . . . . . . . . . 9
45 - Anti-lock brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1 General notes on anti-lock brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
23444..12 NCEAAlBBooetnSScent srMMei cfcaaoatrrrilnkk/ er ge76l ep00Vca Aet((idrAAr Sou nwBBln e5SSsoics0 r//a 5kTEcut 1oCDho omrnSaLis n/p)aeT dod n C bn.tsy Si e.-eV ln/.oloEe ltc.kscS sk. tw Pa i.nba n).ggr dea . n fk..fu A ie.t.nG t .i.csn . t.Vy.gi oso.. ltln.k.oe ss..cmw .a. a .t.g. i eo.... n n.... A s....G ... . d .....o ..e... s ..... n ....o. ..t... g ....u. ..a... r ...a. . n ...t. . e . ..e . . .. o. .. r. . .a . .c.. .c ..e.. . p ..t ..a. ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... ..... 1111123557
4.3 ABS Mark 60mitt (ABS/EDL/TCS/ESP) up to week 22/2008 . . . . . . . . . . . . n.y li. . . . . . . . . . . . . 19
456.4 AFAaBsusSelt mMdbiahsolel,r ipysk n lot a op6eyrv0 e v(riAvaiB ewwSa/ rE-n hDinyLgd/ TrlaaCumSlipc/Es u S n P.i t)., .bf r.ro a.m k. e .w .se e.e r.k v. o 2./ 2b. /r.2a .0k .0e .8 m. . a .. s ..t e.. r.. c.. y.. li..n ..d ..e ..r .. .. . . . . . . a. b. i. li.t .y w. i. .th r.es. .p .. . . . . . . . . . ... ... ... ... ... 222613
w e
6666....1234 AAAABBBBSSSS MMMM ,isn partor in aaaarrrrkkkk 76660000 ((((AAAABBBBSSSS////TEEECDDDSLLL///)TTT CCC . SSS. ///.EEE .SSS . PPP. ))). uf. r p.o. .m.t o.. w..w ..e e..e e..k k . . 2 2.. 2 2../ /2..2 0..0 0..0 8..8 .. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. ... . .... .... .... .... .... .... .... .... .... .c.t.. to th e corcre.... .... .... .... .... .... .... .... 23446319
77.1 RReemmooesopvvruiinngg aanndd iinnssttaalllliinngg ppaarrttss ooff AABBSS ssyysstteemm oonn ffrroonntt aanxlde r e .a .r .a .x .le . . .. .. .. .. .. .. .. .. .o .ssent . .. .. .. .. .. .. .. 5566
p f
77..23 RReemmoovv laiciirenngg aanndd iinnssttaalllliinngg ppaarrttss ooff aannttii--lloocckk bbrraakkee ssyysstteemm oonn rreeaarr aaxxllee ((ffroounrt--wwhheeeemrlof nli ddrrivivee)) .. .. 5578
m a
8 Removinmg and installing parts of ESP system . . . . . . . . . . . . . . . . . . . . . . . .o it. . . . . . . . . . 60
8.1 Removingoc r o and installing ESP sensor unit G419 (Touran) . . . . . . . . . . . . . . ht. n i n. . . . . . . . . . . 60
8.2 Removing aetand installing ESP sensor unit G419 (Golf, Eos) . . . . . . . . . . . d. s i. . . . . . . . . . . . 60
vir co
8.3 Removing andp r installing steering angle sender G85 . . . . . . . . . . . . . . . m.u . . . . . . . . . . . . . . 61
46 - B81.r4akesRR ee- mpmaoierviincnghg a farnonnidst o mif bngnrsi ay tpak o.Cel l .is.tnh gg. i r ..yb p.r.o a .c . k.y be.. d ..se .te.c .re. vt .o o..r P.v. a.. c.. u .. u. m.. .. s..e ..n ..dG. . e A.. r n ..Ge ..g 4 a.. 8w . .3s. k l.. o ..V ..y . .b . t. .h .g. .i .r . y. .p . o ... C ...t. n .e.. .. . . . ... ... ... ... . . . .. ... ... ... ... . . ... ... 666323
1.1 Repairing front brakes, FS III brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
1.2 Removing and installing brake pads/linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
1.3 Removing and installing brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
1.4 Repairing front brake, FN 3 brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
1.5 Removing and installing brake pads/linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
i
Contents
Eos 2006 ➤ , Golf 2004 ➤ , Golf Plus 2005 ➤ , Touran 2003 ➤
Brake systems - Edition 05.2008
1.6 Removing and installing brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
1.7 Repairing front brake, FNR-G brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
1.8 Removing and installing brake pads/linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
1.9 Removing and installing brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
2 Repairing rear brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
2.1 Repairing rear brake CI 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
2.2 Removing and installing brake pads/linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
2.3 Removing and installing brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
2.4 Repairing rear brake CII 38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
2.5 Removing and installing brake pads/linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
2.6 Removing and installing brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
2.7 Repairing rear brake CII 41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
2.8 Removing and installing brake pads/linings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
2.9 Removing and installing brake caliper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
2.10 Adjusting handbrake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
3 Assembly overview - handbrake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
3.1 Removing and installing handbrake cable up to model year 2007 . . . . . . . . . . . . . . . . . . . . 103
3.2 Removing and installing handbrake cable from model year 2008 . . . . . . . . . . . . . . . . . . . . 106
4 Assembly overview - brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
4.1 Separating brake pedal from brake servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
4.2 Removing and installing brake light switch F from week 45 of 2005 . . . . . . . . . . . . . . . . . . 110
47 - B11111....r1234akesRRRRR eeeee- ppmpmhaaaooyiiirrrvvdiiinnininnrgggagg ufbbaarrrolnnaaincddkkts ee iib nn ccrss aaa.ttkaa llii.eppll llii. eennc rr.gga FF .lipp pSN.iiess .I3ttr Ioo I. nn .. . .ff e. .oo.d . .u rr.. n. l . .bbe .. s. .rrs . .aa. a. . ukk.. t. . h ee. ..o . r. icc.. .s . aa.e .. . dll . ii. .ppb. . .y ee . ..V . rr ...o . l FF ..k.. s . SN.. w. .. .a I3. .I.g . I e.. . . n . .... A . . .... G . . . .. .. . . . V .. . . .o. .. . l...k .. . s .. ... w . .. .. .a . . . .g . . .. e. . . .n.. .. . .A. ... . G .. ... . . d.. . . .o .. . . e .. ...s . . ..n... o...... t ....g. . u. .... a . .... .r a ......n t......e e...... o .....r. a .....c . c..... e p......t a......111111111111333356
1122...561 RRRReeeepmpmaaooiirrvviinininngggg Fra e Nn.a Rd.r .-bi Gn.r as. btk.a re.la l i.ckn .aeg l. i cpph.ola e,ei i.ss l nrio.ttp op .eer n.m.ir t t .f. o ... r .. . F ... N ... .R.. ..-. G... .. . b ... r ..a. ..k. ..e. .. . c ...a ...l i..p. ..e. ..r. ... .... .... .... .... .... .... .... .... ... . ... . .. . . .. . . .. . .... .... .... .... .... .... .... .... .... .... .... .... .... ....ny lia1111bili1222ty w9046ith resp
w e
2233...231 IPPTnerrseest-satb slplluiernreegisrd ee i nqd. gu .l ies.b ai.rt ake. ks.t ee:. s .c t.a. .l. i ..p ,isn par.t or i n. .e. ..r. .. . .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... .... 111122227899 ct to the corcre
44.1 BBlleeeeddiinngg bbrraakkee ssyysstteemm esoup ru s. i.n .g . b. r.a .k e. .f i.l l.in .g . a. n. d. .b .l e. e. d. in. g. .e .q .u .i p. m. .e .n .t .V .A .S . .5 .2 3. 4. .o .r .V . ..A .. G. . 1. 8. 6. 9. 130 o ssent
p f
4.2 C h. a. n. g. i.n .g . b. r.a .k e. .f l.u .i d. . .. .. la i cr.e. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 113312mrofni
m a
5 Brake servo and master brmake cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133oit
5.1 Assembly overview - brakeoc rso ervo/brake master cylinder (left-hand drive vehicle) . . . . . . . . 1h3t ni 3n
5.2 Assembly overview - brake seetarvo/brake master cylinder (right-hand drive vehicle) . . . . . . d 1si34
vir co
5.3 Overview - exhauster pump forp brrake servo (diesel vehicles) . . . . . . . . . . . . . . . . . . . . . m.u 136
5555....4567 CRVRaheecemmucooukvvimniinng ggp n uaaomnnndpd- r ifiennotssru ttrbaanrlla lliivnnkaggelv sbbe rVr aa 1 kk 9.ee 2. sl i. geo f. hgr .nv. ti .y o. ps .o .w pC . .ri.. tteh .c. gs h.i. rs y ..uF p .o.r cae.. y s ..bs ..deo .e.nf t.c.sw e.o.e t o.r.e r..GPk .. 2 4..9 5..4 /..0 ..5 .. . . . . .. . . .. . .. .. .G .. . .A . .. . n. .. e. . ..g . . .a. . w.. . . s.. . k . l.. . o . .. V. . .. y . .b. . t .... h .g..i. r ..y.. p....o .C... . t....n e.... .... 111133337877
6 Removing and installing brake master cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
6.1 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
6.2 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
7 Removing and installing brake servo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
7.1 Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
7.2 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
ii
Contents
Eos 2006 ➤ , Golf 2004 ➤ , Golf Plus 2005 ➤ , Touran 2003 ➤
Brake systems - Edition 05.2008
8 Brake lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
8.1 Separating point on underbody . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
8.2 Repairing brake lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
ed unless authorise d b y V olkswagen AG. Volkswagen AG does notguarantee or accept a
mitt ny li
hole, is not per ability with resp
w e
,isn partor in ct to the corcre
esopru o ssent
p f
laicre mrofni
m a
m oit
oc ro ht ni n
eta d si
vir co
p r mu
of gniypoC .thgirypoc yb detcetorP .GA negawsklo V y b th girypoC.tne
iii
Contents
Eos 2006 ➤ , Golf 2004 ➤ , Golf Plus 2005 ➤ , Touran 2003 ➤
Brake systems - Edition 05.2008
ed unless authorise d b y V olkswagen AG. Volkswagen AG does notguarantee or accept a
mitt ny li
hole, is not per ability with resp
w e
,isn partor in ct to the corcre
esopru o ssent
p f
laicre mrofni
m a
m oit
oc ro ht ni n
eta d si
vir co
p r mu
of gniypoC .thgirypoc yb detcetorP .GA negawsklo V y b th girypoC.tne
iv
Contents
Eos 2006 ➤ , Golf 2004 ➤ , Golf Plus 2005 ➤ , Touran 2003 ➤
Brake systems - Edition 05.2008
00 – Technical data
1 Brake allocation via PR No.
The type of brake system installed in the vehicle is indicated
among other things by the corresponding PR number on the ve‐
hicle data sticker.
Example of a vehicle data sticker:
In this example the vehicle is equipped with the following brakes:
♦ Arrow 1 - Rear brakes -1KQ
♦ Arrow 2 - Front brakes -1ZE
The vehicle data sticker can be found in the spare wheel well and
in the service booklet.
♦ Allocation ⇒ Electronic Parts Catalogue (ETKA) .
♦ The following tables explain the PR numbers. These are rel‐
evant for the brake caliper/brake disc and brake pads.
1e.d 1unless authoriseFd bryo V nolkts wbargaenk AeGs. V,o lTksowaugrean AnG does notguarantee or accept a
mitt ny li
hole, is not perE11..n66g lli n-- e7855 kkWW FSI PR1Z NEo. FFroNn3t (b1r5a”k)e ability with resp
,isn partor in w 1211....4099 llll ---- 1 167106403 , k k7WkW7W k T FWFDSSI ITIDI ect to the corcre
esopru 2.0 l - 100, 103 kW TDI o ssent
p laicre 12..40 ll --1 12255 k kWW F TSDII 1L J FN3 (16”) mrofnif
m a
m oit
oc ro Country-specific brake for Japan: ht ni n
etaEngine PR No. Front brake d si
vir co
1p r.6 l - 85 kW FSI 1ZP FN3 (15”) mu
12E..no02f gg nlii yn-p1eoC1 .0th gkirWypFocr yob ndett cbetroarPkes, PGRo Nlfo.G.A negawskloFV ryob tnhtg i rbyrpaoCk.tene
1.4 l - 55, 59 kW 1ZF1) / 1ZM FS III (15”)
1.4 l -66 kW FSI
1.6 l - 75 kW
1.6 l - 85 kW FSI2)
2.0 l - 85 kW
1.9 l - 66 kW TDI
1
1. Brake allocation via PR No.
Eos 2006 ➤ , Golf 2004 ➤ , Golf Plus 2005 ➤ , Touran 2003 ➤
Brake systems - Edition 05.2008
1.9 l - 77 kW TDI 3)
2.0 l -55 kW SDI
1.6 l - 85 kW FSI4) 1ZE FN3 (15”)
1.4 l - 88, 90 kW FSI
1.4 l - 103, 110 kW FSI
2.0 l -110 kW FSI
1.9 l - 77 kW TDI 5)
2.0 l - 100, 103 kW TDI
2.0 l -147 kW FSI 1LJ / 1LL FN3 (16”)
1.4 l -125 kW FSI 1LJ
2.0 l - 125 kW TDI
3.2 l -184 kW 1LM FNR-G (17”)
1) the 1ZE brake was installed at the start of series production.
2) Golf
345C))) owGwuiiontthhltfr y5DP -ilssrupepsecetce iSdfihc m ifbta rGankueeaa lrf bogore xaN r0ob2rotEhx A-0 A6m-4es.priecae d/e dJo uanrl epfsoas uanutr:-hworihseed eb ly Vdorlikvsew.agen AG. Volkswagen AG does notguarantee or accept a
Engine PR No. mitt Front brake ny li
112...660 lll ---7 18515 0k k WkWW FSI 1Z Phole, is not per FN3 (15”) ability with resp
w e
212...590 lll ---1 1714407 k kkWWW T FDSII 1ZD ,isn p ar/tor i n 1LV FN3 (16”) ct to the corcre
1.3 Front brakes, Eoesoprus o ssent
E1.n6g li n- e85 kW FSI PR1Z Np lEaicreo. FFroNn3t (b1r5a”k)e mrofnif
m a
2.0 l -110 kW FSI m oit
2.0 l -147 kW FSI 1LJ oc ro FN3 (16”) ht ni n
2.0 l - 100, 103 kW TDI etavir cod si
C3E2o..n20ug nlli nt--r11ey84 s47p kkeWWcif iFcS bIrake for NortPh 1RAZ mNDoe.rica p/ roJf ganpiypaoFnCF :.rtohNgni3rty p(bo1rc6a y”kb) edetcetorP .GA negawsklo V y b th girypoC.tnemu
3.2 l -184 kW
1.4 Rear brakes, Touran
Engine PR No. Rear brake
1.6 l - 75 kW 1KF CII 41 (15”)
1.6 l - 85 kW FSI
1.4 l -103 kW FSI
2.0 l -110 kW FSI
1.9 l - 66 kW TDI
2
Rep. Gr.00 - Technical data
Eos 2006 ➤ , Golf 2004 ➤ , Golf Plus 2005 ➤ , Touran 2003 ➤
Brake systems - Edition 05.2008
1.9 l - 74, 77 kW TDI
2.0 l - 100, 103 kW TDI
1.4 l -125 kW FSI 1KJ 1) CII 41 (16”)
2.0 l - 125 kW TDI
1) Gradual switch to 1KF from the end of 2006
Country-specific brake for Japan:
Engine PR No. Rear brake
1.6 l - 85 kW FSI 1KE CII 41 (15”)
2.0 l -110 kW
1.5 Rear brakes, front-wheel drive Golf
Without Golf Variant:
Engine PR No. Rear brake
1.4 l - 55, 59 kW 1KQ / 1KD CI 38 (15”)
11121.....46604 lllll ----- 6788865558 ,kkkk 9WWWW0 kFFWSSII FSI e d unless authorise d b y V olksw agen AG. Volkswagen AG does notguarantee or accept a
1.4 l - 103, 110 kW FSI mitt ny li
221...009 lll ---1 561560 kkkWWW STFDDSIII hole, is not per ability with resp
w e
12212.....90040 lllll ----- 17111074220 755k, Wkkk1WWW0 T3 FFT DkSSDIWIII TDI ,isne psoarptruor in 11KKZ Y 1) CII 38 (16”) ct too thses econtrcre
p f
1) Gradual switch to 1KD laficrreom the end of 2006 mrofni
m a
Golf Variant only: m oit
Engine oc ro PR No. Rear brake ht ni n
eta d si
1.6 l - 75 kW v1irKF CII 41 (15”) co
p r mu
1212....6090 llll ---- 181705140 0,k , 7 Wk17W0 kF3 WF SkSIW TID TIDI of gniypoC .thgirypoc yb detce torP .GA negawsklo V y b th girypoC.tne
Country specific brake for North America / Japan:
Engine PR No. Rear brake
1.6 l - 75 kW 1KE CII 41 (15”)
1.6 l - 85 kW FSI
2.0 l -110 kW
2.5 l - 110 kW
2.0 l - 147 kW FSI
1.9 l - 77 kW TDI
2.0 l - 100, 103 kW TDI
3
1. Brake allocation via PR No.
Eos 2006 ➤ , Golf 2004 ➤ , Golf Plus 2005 ➤ , Touran 2003 ➤
Brake systems - Edition 05.2008
2.0 l - 147 kW FSI 1KV CII 38 (16”)
1.6 Rear brakes, four-wheel drive Golf
Engine PR No. Rear brake
2.0 l - 110 kW FSI 1KF CII 41 (15”)
1.9 l - 77 kW TDI
2.0 l - 100, 103 kW TDI
3.2 l - 184 kW 2EL CII 41 (17”)
Country-specific brake for Japan:
1E2E..nn07gg lii nn- ee110 kWRear brakeed usnle,s s PPEau1RRtohK osNNriEsooe ..d b y V olkswageCRRn IeeAI Gaa4rr.1 Vbb o(rrl1kaas5kkw”eea)gen AG does notguarantee or accept a
1.6 l - 85 kW FSI mitt 1KD CI 38 (15”) ny li
222...000 lll --- 111104007 , k k1WW03 FF kSSWIIhole , iTs notD perI 1K Z CII 38 (16”) ability with resp
w e
C3Eo.n2ug nli nt-r ey1 8s4p ekcWific b ,isn partor inr ake for NortPh RA mNoe.rica / JapanR:ear brake ct to the corcre
23..02 ll -- 114874 kkWW FSesoprupI 1K J CII 41 (16”) fo ssent
laicre mrofni
m a
m oit
oc ro ht ni n
eta d si
vir co
p r mu
of gniypoC .thgirypoc yb detcetorP .GA negawsklo V y b th girypoC.tne
4
Rep. Gr.00 - Technical data