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Utilization of Residual Forest Biomass PDF

581 Pages·1989·21.881 MB·English
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Springer Series in Wood Science Editor: T. E. Timell M. H. Zimmermann Xylem Structure and the Ascent of Sap (1983) J.F. Siau Transport Processes in Wood (1984) R.R. Archer Growth Stresses and Strains in 'frees (1986) W.E. Hillis Heartwood and Tree Exudates (1987) S. Carlquist Comparative Wood Anatomy (1988) L. W. Roberts/P.B. Gahan/R. Aloni Vascular Differentiation and Plant Growth Regulators (1988) C. Skaar Wood-Water Relations (1988) J.M. Harris Spiral Grain and Wave Phenomena in Wood Formation (1989) B. J. Zobel / J. P. van Buijtenen Wood Variation (1989) P. Hakkila Utilization of Residual Forest Biomass (1989) J.W. Rowe Natural Products of Woody Plants, (1989) P. Hakkila Utilization of Residual Forest Biomass With 240 Figures Springer-Verlag Berlin Heidelberg New York London Paris Tokyo Hong Kong DL PENTTlfUuaaLA Finnish Forest Research Institute, Unioninkatu 40A, SF-00170 Helsinki, Finland Series Editor: TORE E. TIMELL State University of New York, College of Environmental, Science and Forestry, Syracuse, NY 13210, USA Cover: Transverse section of Pinus lambertiana wood. Courtesy of Dr. Carl de Zeeuw, SUNY College of Environmental Science and Forestry, Syracuse, New York ISBN-13: 978-3-642-74074-9 e-ISBN-13: 978-3-642-74072-5 DO I: 10.1007/978-3-642-74072-5 This work is subject to copyright. All rights are reserved, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, re-use of illustrations, recitation, broadcasting, reproduction on microfihns or in other ways, and storage in data banks. Duplication of this publication or parts thereof is only per mitted under the provisions of the German Copyright Law of September 9, 1965, in its version of June 24, 1985, and a copyright fee must always be paid. Violations fall under the prosecution act of the German Copyright Law. © Springer-Verlag Berlin Heidelberg 1989 Softcover reprint of the hardcover 1st edition 1989 The use of registered names, trademarks, etc. in this publication does not imply, even in the absence of a specifiC; statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. Typesetting: K + V Fotosatz GmbH, Beerfelden; 2131/3020-543210 - Printed on acid-free paper To Pirkko Preface An increase in the demand for wood results in improved recovery and less residual biomass in the forests. Paradoxically, interest in forest residue as a renewable source of raw material seems to be in a reverse ratio to its availability in a certain area. Finland and Sweden are probably more dependent on forestry and forest in dustries than any other developed countries in the world. A sufficiency of raw ma terial for integrated forest industries is vital for the national economy of both countries, and a great deal of attention is being paid to the long-term potential of unutilized biomass left behind in logging operations. Furthermore, since these countries possess no reserves of fossil fuels, and since their per-capita consump tion of primary energy is exceptionally high, they also consider unmerchantable forest biomass a realistic source of indigenous energy. A joint Nordic research project on harvesting and utilization of logging residue was carried out in 1969-1976 under the auspices of the Nordic Research Council on Forest Operations. This fruitful cooperation soon gave rise to related national projects in Sweden, Finland, Norway, and Denmark, stimulating further research and producing practical applications. Concurrently, particularly after the worldwide energy crisis in 1973, research on all aspects of utilization of forest bio mass mushroomed in the United States, Canada, and the Soviet Union. An ex plosive increase occurred in both the number and diversity of biomass studies. Ac cording to Young (1977), world literature on forest biomass quadrupled in 6 years in the mid-1970s. This ever-accelerating trend seems to continue. The Editor of the then new Springer Series in Wood Science, Professor T. E. Timell of the State University of New York, surprised me in May, 1982, with a letter offering an opportunity to produce a monograph on the utilization of forest biomass. I took his letter as a great honor, and recognized the need for a holistic presentation of the problem area. However, I personally knew many distinguished scientists with much more suitable background and experience to write the book in English. Gradually, after a thorough examination of this opportunity I understood it as recognition of the joint Nordic efforts for the improved utilization of all parts of trees. Since only a small fraction of the Nordic literature is reported in the ma jor world languages, these results are not well known internationally. When I realized that the work could now be reviewed in an international forum and in tegrated in a monograph of world literature, with some hesitance I decided to ac cept the offer. This book grew out of forest technology research at the Finnish Forest Research Institute (FFRI) and a 3-year project on Complete Utilization of Forest Biomass, financed by the National Research Council for Agriculture and Forestry of the Academy of Finland. The research program was financially supported by SITRA, the Finnish National Fund for R!!search and Development. The exchange VIII Preface of ideas and information with distinguished foreign scientists has been an essen tial part of past work. Among the many colleagues who over a period of 20 years contributed to the research programs referred to above, I wish to express my par ticular thanks to Harold E. Young, John R. Erickson, Peter Koch, and Rodger A. Arola of the United States of America; Imants levin of the Soviet Union; P.o. Nilsson of Sweden; Olav Gislerud of Norway; Wolfgang Knigge of the Federal Republic of Germany; and Veijo Heiskanen, Bror-Anton Granvik, Matti Kark kainen, Ilpo Palenius, and N.E. Virkola of Finland. The object of this monograph is to provide an interdisciplinary but still simple reference to various aspects of utilization of the presently unmerchantable parts of trees. The proportion of residue left behind in logging operations is largest in the virgin forests in the north and in the tropics where very few scientific data are available. Furthermore, since long transport distances and other serious con straints will probably prevent the recovery of forest residue from remote areas un til some future time, this book is primarily a review of forest residue potential in countries where forestry has a long tradition, and where the forests are under regular silvicultural management. Because most of the scientific data and prac tical experience is from northern Europe, Pinus sylvestris (Scots pine) and Picea abies (Norway spruce) are the species most frequently mentioned in the text. Had the book been written by another author from another geographic region, the em phasis would most probably have been different. The goal is a balanced review of scientific literature and recent practical devel opment in the field of forest biomass utilization. The scope covers aspects of forest management, mensuration, ecology, logging and transport, wood technolo gy, processing, and utilization. Although the use of residual biomass is, to a great extent, an economic prob lem, with some minor exceptions this review does not include an economic evalua tion of alternative methods of biomass utilization. Due to differences in the cost of labor and capital, logging technical and socioeconomic conditions, and vary ing exchange rates between countries, the inclusion of economic comparisons was not considered feasible. Because the intention is a brief, but comprehensive presentation, a cautious generalization of complex phenomena has been required. The production of this book would not have been possible without financial support from the Foundation for Research of Natural Resources in Finland and the Finnish Cultural Foundation. Their generous contribution provided me with the much needed opportunity to concentrate exclusively on writing during the final phase of the work. I was fortunate to enjoy the steadfast support of the Fin nish Forest Research Institute and its Director, Professor Aarne Nyyssonen. The Institute kindly permitted me the use of its published and unpublished scientific material in writing the book. Many staff members of the Department of Forest Technology, Finnish Forest Research Institute, contributed to the book. Hannu Kalaja was extremely effective and helpful in the collection of field material over many years. Hannu Aaltio was responsible for the data processing of the several unpublished Finnish biomass studies used in Chapter 2. Maija Tuuri, with the assistance of Heidi Koskinen, pa tiently, carefully and with dedication typed the manuscript, not only once, but several times, as the text underwent new.revisions. Leena Muronranta made most Preface IX of the line drawings, always with care and skill. Pentti Sairanen briefed several Rus sian publications on biomass utilization. Timo Heikka, Risto Helkio, Pirkko Kinanen, Tapio Nevalainen, Raija Siekkinen, Aune Suinuniemi, and Jaakko Sumanen assisted in many ways. Special appreciation is expressed to Kaija Kan ninen who always knew how to make things happen. Without her encouragement, thoughtfulness, and unselfish sacrifices, far beyond the call of duty, I would not have been able to complete the work. Several colleagues reviewed parts of the manuscript. Their constructive criticism and advice were most useful in pointing out inaccuracies, enabling me to remove many imperfections. For their part in reviewing one or more chapters, my warm thanks are due to Aaro Alestalo, OlIi Eeronheimo, Rihko Haarlaa, Osmo Liiri, Bruno LOnnberg, Eino Malkonen, Seppo Kellomaki, Raili Voipio, and especially to Harold E. Young and Matti Kiirkkainen. I am also indebted to Anne Johnson, Marita Nasman-Repo, and Valerie Vainonen, who checked and improved the English language. Illustrations were contributed from many sources, which are mentioned in the figure legends. I am particularly indebted to T. E. Timell and W. A. Cote of the SUNY College of Environmental Science and Forestry, Syracuse, NY USA, for the illustrations of the structure of wood in stem, branches, and roots. Photographic material was submitted also by Rodger A. Arola of the Forestry Sciences Laborato ry at Houghton Mich., Allan Bruks of Bruks Mekaniska AB, Ken Harrison of Koehring Canada, Imants levin and V. Lazdan of Scientific and Industrial Research Association SILAVA, Hannu Kalaja and Erkki Oksanen of the Finnish Forest Research Institute, Peter Koch of Wood Science Laboratory Inc., Timo Kyt tala of Lokomo Forest Oy, V. Lauren of Mackmyra Cellulosaflis AB, Goran LOn ner, Jonas Palm, and Kerstin Tordmar of the Swedish University of Agricultural Sciences, Arthur Riedacker of Agence Fran9aise Pour la Maitrise de l'Energie, Pekka Saranpaa of the University of Helsinki, and many others. John R. Erickson and Andy Baker, U.S. Forest Products Laboratory, kindly supplied me with many important reference publications. I am also grateful to the authors and publishers who kindly gave me permission to reproduce previously published figures and tables. It gives me great pleasure to express my gratitude to the publisher, Springer Verlag, and the Editor, T. E. Timell, for the opportunity to produce this book in the Springer Series in Wood Science. Their patience, flexibility, advice, assistance, and encouragement from the beginning to the very end of the project made the ex perience inspiring and pleasant. Finally, I wish to express my deep gratitude to my mother and my family for their unceasing understanding and support. My wife, Pirkko, had to sacrifice a great deal during the years I prepared the book. Not only did she give her support and encouragement for the work in all possible ways, but she also gave me linguistic advice and even made the attractive operational drawings which illustrate biomass harvesting systems much more clearly than would have been possible to express in words. Without her dedicated support the book would not be a reality. Puuksanharju Peninsula, Finland May 1989 P. HAKKILA Contents 1 Introduction................................................... 1 2 Residual Forest Biomass as a Raw Material Reserve ............ . . . . 11 2.1 Biomass Components of a Tree... . . . . . . . . .. . .. . . . . . . . . . . 14 2.1.1 Tree Crown............................................ 17 2.1.1.1 Development of the Crown. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.1.1.2 Foliage Mass .......................................... 21 2.1.1.2.1 Moisture Content of Foliage. . . . . . . . . . . . . . . .. . . . . . . . . . . . . 22 2.1.1.2.2 Vertical Distribution of Foliage Mass . . . . . . . . . . . . . . . . . . . . . 23 2.1.1.2.3 Seasonal and Annual Variation in Foliage Mass. . . .. . .. . . . . 26 2.1.1.2.4 Effect of Tree Size on Foliage Mass ...................... 27 2.1.1.2.5 Effect of Crown Class on Foliage Mass . . . . . . . . . . . . . . . . . . . 32 2.1.1.2.6 Effect of Tree Species on Foliage Mass ................... 34 2.1.1.2.7 Effect of Atmospheric Pollution on Foliage Mass. .. .. . . . . . 36 2.1.1.3 Composition of Branch Mass. .. . . .. . . . . . . . . . . . . .. .. . . . . . 38 2.1.1.3.1 Moisture Content in Branches. . . . . . . . . . . . . . . . . . . . . . . . . . . 38 2.1.1.3.2 Percentage of Bark in Branches. . . . . . . . . . . . . . . . . . . . . . . . . . 39 2.1.1.3.3 Dead Branches as a Biomass Component. . . . . . . . .. .. . . . . . 41 2.1.1.4 Crown Mass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 2.1.1.4.1 Crown Ratio .......................................... 44 2.1.1.4.2 Vertical Distribution of Crown Mass. . . . . . . . . . . . . . . . . . . . . . 46 2.1.1.4.3 Effect of Tree Size on Crown Mass.. . . . . . . . . . . . . .. . .. . . . . 49 2.1.1.4.4 Effect of Stand Density and Crown Class on Crown Mass. . 54 2.1.1.4.5 Effect of Tree Species on Crown Mass. . . . . . . . . . . . . . . . . . . . 55 2.1.2 Unmerchantable Top ................................... 58 2.1.2.1 Percentage of Bark in the Unmerchantable Top. . . .. .. . . . . . 60 2.1.2.2 Mass of Unmerchantable Top. . . . . . . . . . . . . . . . . . . .. . .. . . . . 62 2.1.3 Stump and Roots. . .. . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . 64 2.1.3.1 Distribution of Stump-Root System Components. .. . . . . . . . . 67 2.1.3.2 Percentage of Bark in Stump and Root Mass. . . . .. . . . . . . . . 68 2.1.3.3 Dry Mass of the Stump-Root System. . . . . . . . . . . .. . . . . . . . . 69 2.2 Composition of Whole-Tree Biomass. . . . . . . . . . . . . . . . . . . . . . 72 2.3 Biomass of an Entire Stand ............................. 79 2.4 Forest Biomass Inventory ............................... 84 2.5 Quantity of Residue in Practical Logging Operations ....... 88 2.5.1 Estimating the Quantity of Logging Residue. . . . . . .. . . . . . . . 90 2.5.2 Examples of the Quantity of Logging Residue . . . . . . . . . . . . . 93 XII Contents 3 Technical Properties of Residual Tree Components 100 3.1 Anatomical Structure of Residual Tree Components ....... . 101 3.1.1 Compression Wood in Softwood Branches ................ . 107 3.1.2 Tension Wood in Hardwood Branches ................... . 114 3.1.3 Juvenile Wood in Stem Tops ............................ . 119 3.1.4 Anatomical Characteristics of Root Wood ................ . 122 3.2 Cell Dimensions in Residual Tree Components ............ . 127 3.2.1 Cell Dimensions in Branch Wood ....................... . 129 3.2.2 Cell Dimensions in Stem Tops .......................... . 135 3.2.3 Cell Dimensions in Stump and Root Woods .............. . 140 3.3 Chemical Composition of Residual Tree Components ...... . 145 3.3.1 Primary Constituents in Residual Tree Components ....... . 149 3.3.2 Extractives in Residual Tree Components ................. . 159 3.3.2.1 Extractives in Wood and Bark .......................... . 162 3.3.2.2 Extractives in Foliage .................................. . 167 3.3.3 Inorganic Materials in Residual Tree Components ......... . 172 3.4 Basic Density of Wood and Bark in Residual Tree Components .......................................... . 177 3.4.1 Basic Density of Wood and Bark in Branches ............ . 180 3.4.2 Basic Density of Wood and Bark in Stem Tops ........... . 186 3.4.3 Basic Density of Wood and Bark in Stumps and Roots .... . 190 3.5 Heating Value of Residual Tree Components .............. . 194 4 Recovery of Residual Forest Biomass ............................. 204 4.1 Harvesting Whole Trees. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205 4.1.1 The Basis of Whole-Tree Harvesting . . . . . . . . . . . . . . . . . . . . . . 205 4.1.2 Felling for Whole-Tree Harvesting . . . . . . . . . . . . . . . . . . . . . . . . 207 4.1.2.1 Motor-Manual Felling .................................. 208 4.1.2.2 Mechanized Felling and Bunching. .. . . . . . . . . . . . .. . . . . . . . . 212 4.1.3 Off-Road Haulage of Whole-Tree Material ................ 218 4.1.3.1 Off-Road Haulage with Skidders. . .. . . . . . . . . . . . .. . . . . . . . . 218 4.1.3.2 Off-Road Haulage with Forwarders.. . . . . . . . . . . . . .. . . . . . . . 221 4.2 Relogging Slash from Cutovers. . . . . . . . . . . . . . . . . . . . . . . . . . . 225 4.2.1 Collection of Slash. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226 4.2.2 Off-Road Haulage of Slash. . . . . . . . . . . . . . . . . . . . . .. . . . . . .. 228 4.3 Continuously Progressing Swath Harvesters ............... 230 4.3.1 The Basis of Swath Harvesting .......................... 231 4.3.2 Operation of the Swath Harvesters . . . . . . . . . . . . . . . . . . . . . . . 233 4.3.3 Swath Harvester Prototypes ............................. 236 4.4 Harvesting Stump and Root Mass. . . . . . . . . . . . . . . . . . . . . . . . 240 4.4.1 Logging Characteristics of Stump-Root Systems. . . .. . . . . . . . 240 4.4.1.1 Dimensions of Stump-Root Systems. . . . . . . . . .. . . .. . . . . . . . 241 4.4.1.2 Power Requirement of Stump Extraction . . . . . . . . . . . . . . . . .. 244 4.4.2 Extraction of Complete Trees. . . . . . . . . . . . . . . . . . . .. . .. . . .. 247

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