Turf Renovator, Super Turf Renovator and Core Aerator TR72S STR48S, STR60S, STR72S PL48, PL60, PL72 OPERATOR’S MANUAL PN-51707(Rev.1/18/2000) TOTHEDEALER: AssemblyandproperinstallationofthisproductistheresponsibilityoftheWOODSdealer.Readmanualinstructions andsafetyrules.MakesureallitemsontheDealer’sPre-DeliveryandDeliveryCheckListsintheOperator’sManual arecompletedbeforereleasingequipmenttotheowner. ThedealermustcompletetheWarrantyRegistrationincludedinthismanual.Bothdealerandcustomermustsignthe registrationwhichcertifiesthatallDealerCheckListitemshavebeencompleted.Thedealeristoreturntheprepaid postageportiontoWoods,giveonecopytothecustomer,andretainonecopy.Note:Warrantycreditissubjectto thisformbeingcompletedandreturned. TOTHEOWNER: ReadthismanualbeforeoperatingyourWOODSequipment.Theinformationpresentedwillprepareyoutodoabetter andsaferjob.Keepthis manualhandy forready reference.Requirealloperators toreadthismanualcarefullyand become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manualscanbeobtainedfromyourdealeror,intheUnitedStatesandCanada,bycalling1-800-319-6637. The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observeallsafetyinformationinthismanualandsafetydecalsontheequipment. For service, your authorized WOODS dealer has trained mechanics, genuine WOODS service parts, and the necessarytoolsandequipmenttohandleallyourneeds. UseonlygenuineWOODSserviceparts.Substitutepartswillvoidthewarrantyandmaynotmeetstandardsrequired for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model: Date of Purchase Serial Number: (seeSafetyDecalsectionforlocation) Providethisinformationtoyourdealertoobtaincorrectrepairparts. Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment.ThetermsCAUTION,WARNINGandDANGERareusedinconjunctionwiththeSafety-AlertSymbol,(a trianglewithanexclamationmark),toindicatethedegreeofhazardforitemsofpersonalsafety. ThisSafety-AlertSymbolindicatesahazardandmeans ATTENTION!BECOMEALERT!YOURSAFETYISINVOLVED! Indicatesanimminentlyhazardoussituationthat,ifnotavoided, DANGER willresultindeathorseriousinjury. Indicatesapotentiallyhazardoussituationthat,ifnotavoided, WARNING couldresultindeathorseriousinjury,andincludeshazardsthatare exposedwhenguardsareremoved Indicatesapotentiallyhazardoussituationthat,ifnotavoided,may CAUTION resultinminorormoderateinjury. IMPORTANT Indicatesthatfailuretoobservecancausedamagetoequipment. NOTE Indicateshelpfulinformation. Introduction Introduction ii (Rev.1/18/2000) TABLE OF CONTENTS INTRODUCTION ...............................................II MODELS ......................................................1 SPECIFICATIONS ..............................................2 GENERALINFORMATION ......................................3 BOLTSIZECHART .............................................3 SAFETYRULES ........................................... 4 -- 5 SAFETYDECALS ..............................................6 BOLTTORQUECHART .........................................7 OPERATION ...................................................8 OWNERSERVICE ........................................... 12 ASSEMBLYINSTRUCTIONS .................................. 14 INDEXTOPARTSLISTS ...................................... 17 INDEX ...................................................... 23 WARRANTY ......................................... BackCover MODELS TURFRENOVATOR WITHSEEDBOX 72”Wide ................................ TR72S SUPERTURFRENOVATORS WITHSEEDBOX 48”Wide ............................... STR48S 60”Wide ............................... STR60S 72”Wide ............................... STR72S COREAERATORS 48”Wide ................................. PL48 60”Wide ................................. PL60 72”Wide ................................. PL72 (Rev.1/18/2000) PN-51707(5/96) 1 SPECIFICATIONS TURF RENOVATOR TR72S WorkingWidth ......................................................................... 71” OverallWidth .......................................................................... 72” FrontRollerPins(Replaceablehighcarbontaperedsteel forgoodgroundpenetration) .......................................................... 1-1/2” RearRollerPins(Replaceablehighcarbonsteel) ....................................... 3/8x1” Bearings(Self-aligning) ............................................................. Four1” FrontRollerDiameter .................................................................... 8” RearRollerDiameter .................................................................... 5” Hitch ............................................................................... Cat.I TractorHPRequirement......................................................... 40HPMax. Weight ..................................................................... TR72: 610Lbs. WithSeedbox ..................................................... TR72S: 762Lbs. SeedboxOnly ........................................................ S72: 152Lbs. SeedboxCapacity ................................................................. 6Bushel SeedDistributionMethod ...................... Precisionmeteredgearswithflowadjustmentlever SUPER TURF RENOVATOR STR48S STR60S STR72S WorkingWidth ..........................47” .................. 59” .................... 71” OverallWidth ...........................48” .................. 60” .................... 72” RollerPins .......................... 1-1/2” ................ 1-1/2” ................. 1-1/2” ----(Replaceablehighcarbontaperedsteelforgoodgroundpenetration)---- Bearings(Self-aligning) ............... Six1” ................ Six1” ..................Six1” FrontRoller............................... ----------------Adjustabletopreventcrabbing---------------- RollerDiameter:Front&Rear .............. 8” ....................8” ..................... 8” Hitch ................................Cat.I ................ Cat.I .................. Cat.I TractorHPRequirement.......... 65HPMax. ........... 65HPMax. ............ 65HPMax. Weight ..................... STR48:547Lbs. .......STR60:683Lbs. ....... STR72: 854Lbs. WithSeedbox ..... STR48S:670Lbs. ..... STR60S:821Lbs. ...... STR72S:1006Lbs. SeedboxOnly ......... S48:123Lbs. ......... S60:138Lbs. .......... S72: 152Lbs. SeedboxCapacity .................. 4Bushel .............. 5Bushel ............... 6Bushel SeedDistributionMethod ................... ----Precisionmeteredgearswithflowadjustmentlever---- CORE AERATOR PL48 PL60 PL72 WorkingWidth ..........................48” .................. 60” .................... 72” OverallWidth ...........................56” ............... 67-1/2” ................ 78-1/2” Frame .......................... ----3/8”Heavy-dutyframewithracktoholdadditionalweight---- PivotShaft ........................... ------------1-1/4”Shaftwithreinforcedstructure------------ Spoons ......................... ----3/4”ODCase-hardenedclosedspoons,4-1/2”penetration---- NumberofReels ......................... 8 ................... 12 .................... 12 NumberofSpoons ...................... 64 ................... 96 .................... 96 Bearings ....................... ----Greaseablejournalbearingsforeachsetof2spoonwheels---- Hitch ................................Cat.I ................ Cat.I .................. Cat.I TractorHPRequirement........... 20HPMin. ............30HPMin. ............. 30HPMin. Tractor3-PointLiftRequirement ....... ----------------------500Lbs.(Noweightadded)---------------------- MaximumAdditionalWeight......... 1000Lbs. ............. 1000Lbs. .............. 1000Lbs. Weight ............................ 316Lbs. .............. 454Lbs. ............... 515Lbs. 2 PN-51707(5/96) GENERAL INFORMATION The purpose of this manual is to assist you in slightlyindetail.Wereservetherighttoredesignand operating and maintaining your renovator. Read it change the machines as may be necessary without carefully.Itfurnishesinformationandinstructionsthat notification. will help you achieve years of dependable perform- ance. These instructions have been compiled from WARNING extensive field experience and engineering data. J Some illustrations in this manual may Some information may be general in nature due to show the renovator with safety shields unknownandvaryingoperatingconditions. However, removed to provide a better view. The through experience and these instructions, you renovator should never be operated with shouldbeabletodevelopproceduressuitabletoyour anysafetyshieldingremoved. particularsituation. Throughoutthismanual,referencesaremadetoright The illustrations and data used in this manual were and left direction. These are determined by standing current at the time of printing, but due to possible behind the equipment facing the direction of forward inline production changes, your machine may vary travel. BOLT SIZE CHART NOTE:Chartshowsboltthreadsizesandcorrespondinghead(wrench)sizesforstandardSAEandMetricBolts. SAE Bolt Thread Sizes 5/16 3/8 1/2 5/8 3/4 7/8 IN 1 2 3 4 5 6 7 MM 25 50 75 100 125 150 175 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM (Rev.1/18/2000) PN-51707(5/96) 3 SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! J Make sure all safety decals are installed. Safety is a primary concern in the design and Replaceifdamaged.(SeeSafetyDecalssectionfor manufacture of our products. Unfortunately, our location.) efforts to provide safe equipment can be wiped J Make sure shields and guards are properly outbyanoperator’ssinglecarelessact. installed and in good condition. Replace if dam- In addition to the design and configuration of aged. equipment,hazard controland accidentpreven- J Aminimum20%oftractorandequipmentweight tion are dependent upon the awareness, con- mustbeontractorfrontwheelswithattachmentsin cern,judgement,andpropertrainingofpersonnel transportposition.Withoutthisweight,tractorcould involvedintheoperation,transport,maintenance tipovercausingpersonalinjuryordeath.Theweight andstorageofequipment. maybeattained with a loader,front wheelweights, It has been said “The best safety device is an ballast in tires or front tractor weights. Weigh the informed,carefuloperator.”Weaskyoutobethat tractorandequipment.Donotestimate. kindofoperator. OPERATIONAL SAFETY J Keepbystandersawayfromequipment. J Do not operate equipment while under the TRAINING influenceofalcoholordrugs. J Safety instructions are important! Read all at- J Operateonlyindaylightorgoodartificiallight. tachmentandpowerunitmanuals;followallsafety J Keephands,feet,hairandclothingawayfrom rules and safety decal information. (Replacement equipmentwhileengineisrunning.Stayclearofall manuals are available from dealer or, in the United movingparts. States and Canada, call 1-800-319-6637.) Failure to J Alwayscomplywithallstateandlocallighting follow instructions or safety rules can result in andmarkingrequirements. seriousinjuryordeath. J Never allow riders on power unit or attach- J If you do not understand any part of this ment. manualandneedassistance,seeyourdealer. J Power unit must be equipped with ROPS or J Operatorsmust beinstructed in and becapa- ROPSCAB and seatbelt.Keepseat beltsecurely ble of the safe operation of the equipment, its fastened.Fallingoffpowerunitcanresultindeath attachmentsandallcontrols.Donotallowanyone from being run over or crushed. Keep foldable tooperatethisequipmentwithoutproperinstruc- ROPSsystemsin“lockedup”positionatalltimes. tions. J Always sit in tractor seat when operating J Never allow children or untrained persons to controls or starting engine. Securely fasten seat operateequipment. belt, place transmission in neutral, engage brake and ensure all other controls are disengaged PREPARATION beforestartingtractorengine. J Lookdownandtotherearandmakesureareais J Check that all hardware is properly installed. clearbeforeoperatinginreverse. Always tighten to torque chart specifications unlessinstructedotherwiseinthismanual. J Use extreme care when working close to fences, ditches, other obstructions, or on hill- J Always wear relatively tight and belted cloth- sides. ing to avoid entanglement in moving parts. Wear J Before dismounting tractor or performing any sturdy, rough-soled work shoes and protective serviceormaintenance,disengagepowertoimple- equipmentforeyes,hair,hands,hearingandhead. ment, lower the 3-point hitch and all raised J Make sure implement is properly attached, ad- componentstotheground,operatevalveleversto justedandingoodoperatingcondition. release anyhydraulic pressure,set parking brake, J Power unit must be equipped with ROPS or stopengine,removekey,andunfastenseatbelt. ROPSCAB and seatbelt.Keepseat beltsecurely J Donotoperateonsteepslopes. fastened.Fallingoffpowerunitcanresultindeath from being run over or crushed. Keep foldable J Do not stop, start or change directions sud- ROPSsystemsin“lockedup”positionatalltimes. denlyonslopes. (Rev.1/18/2000) 4 PN-51707(5/96) SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! J Useextremecareandreducegroundspeedon J Nevergounderneathequipmentloweredtothe slopesandroughterrain. groundorraised.Neverplaceanypartofthebody underneathequipmentorbetweenmoveableparts J Watchforhiddenhazardsontheterrainduring even when the engine has been turned off. operation. Hydraulic system leak down, hydraulic system failures, mechanical failures or movement of J Stoptractorandimplementimmediatelyupon control levers can cause equipment to drop or striking an obstruction. Turn off engine, remove rotate unexpectedly and cause severe injury or key,inspectandrepairanydamagebeforeresum- death. ingoperation. D Serviceworkdoesnotrequiregoingunder- J Before dismounting tractor or performing any neath. serviceormaintenance,disengagepowertoimple- D Readoperator’smanualforserviceinstruc- ment, lower the 3-point hitch and all raised tionsorhavedonebyaqualifieddealer. componentstotheground,operatevalveleversto J Make sure implement is properly attached, ad- release anyhydraulic pressure,set parking brake, justedandingoodoperatingcondition. stopengine,removekey,andunfastenseatbelt. J Keep all persons away from operator control J Nevergounderneathequipmentloweredtothe area while performing adjustments, service or groundorraised.Neverplaceanypartofthebody maintenance. underneathequipmentorbetweenmoveableparts even when the engine has been turned off. J Tighten all bolts, nuts and screws to torque Hydraulic system leak down, hydraulic system chartspecifications.Checkthatallcotterpinsare failures, mechanical failures or movement of installedsecurelytoensureequipmentisinasafe control levers can cause equipment to drop or conditionbeforeoperating. rotate unexpectedly and cause severe injury or J Make sure all safety decals are installed. death. Replaceifdamaged.(SeeSafetyDecalssectionfor D Serviceworkdoesnotrequiregoingunder- location.) neath. D Readoperator’smanualforserviceinstruc- J Make sure shields and guards are properly tionsorhavedonebyaqualifieddealer. installed and in good condition. Replace if dam- aged. MAINTENANCE SAFETY STORAGE J Always wear relatively tight and belted cloth- J Blockequipmentsecurelyforstorage. ing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective J Keep children and bystanders away from equipmentforeyes,hair,hands,hearingandhead. storagearea. NOTES (Rev.1/18/2000) PN-51707(5/96) 5 SAFETY DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! COREAERATORSHOWN STR&TRSIMILAR 1 WARNING 2 CD5129 FALLINGOFFCANRESULTINBEINGRUNOVER. H TractormustbeequippedwithROPS(orROPSCAB)and seatbelt.KeepfoldableROPSsystemsin“lockedup” positionatalltimes. 3 H BuckleUp!Keepseatbeltsecurelyfastened. H Allownoriders. 4 RAISED IMPLEMENT CAN DROP AND CRUSH. H Nevergounderneathraisedimplementwhichcandropfrom 1 -- PN 55122 equipmentortractor3-pointhitchhydraulicleakdown, hydraulicsystemfailures,movementofcontrolleversor mechanicallinkagefailures. WARNING H Serviceworkdoesnotrequiregoingunderneath implement. Readmanualinstructions. TOAVOIDSERIOUSINJURYORDEATH: FALLINGOFFORGOINGUNDERNEATHIMPLEMENT CANRESULTINSERIOUSINJURYORDEATH. H ReadOperator’sManualbeforeoperating, 55121--B servicingorrepairingequipment.Follow 2 -- PN 55121 allsafetyrulesandinstructions.(Manuals areavailablefromdealeror,intheUnited StatesandCanada,call1-800-319-6637.) H Operatefromtractorseatonly. H Lowerequipmenttoground,stopengine, 3 -- PN 57500 (PL Only) removekeyandsetbrakebefore dismountingtractor. WARNING H Allownochildrenoruntrainedpersonsto operateequipment. WHEN CONNECTING AND STORING EQUIPMENT FAILURETOFOLLOWTHESEINSTRUCTIONS CANRESULTININJURYORDEATH. H Followallmanualinstructionsandsafetyrules. 55122--B H Properlyconnecttotractorbeforeraisingparkstandsoradding ballastweight. H Removeballastweightbeforedisconnectingequipmentfromtractor. 4 -- Serial Number Plate H Lowerandproperlysecureallfourparkstandsbeforedisconnecting equipmentfromtractor. H Parkstandsmustbefunctional,keptingoodrepair,andstoredon MODELNO. SERIALNO. YROFMFG. unit. H Parkandstoreonhardlevelgroundawayfrompeopleandchildren. IDNO. MASS(KG) FAILURE TO FOLLOW INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. OREGON,ILU.S.A. 57500 (Rev.1/18/2000) 6 PN-51707(5/96) BOLT TORQUE CHART Alwaystightenhardwaretothesevaluesunlessadifferenttorquevalueortighteningprocedureislistedforaspecific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly. All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96. SAE SERIES SAEBoltHead TORQUE Identification A CHART SAEGrade2 SAEGrade5 SAEGrade8 (NoDashes) (3RadialDashes) (6RadialDashes) AA MARKINGONHEAD DDiiaammeetteerr WWrreenncchh SAE2 SAE5 SAE8 (Inches) Size Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft. N-m 1/4 7/16” 6 8 10 13 14 18 5/16 1/2” 12 17 19 26 27 37 3/8 9/16” 23 31 35 47 49 67 7/16 5/8” 36 48 55 75 78 106 1/2 3/4” 55 75 85 115 120 163 9/16 13/16” 78 106 121 164 171 232 5/8 15/16” 110 149 170 230 240 325 3/4 1-1/8” 192 261 297 403 420 569 7/8 1-5/16” 306 416 474 642 669 907 1 1-1/2” 467 634 722 979 1020 1383 METRIC SERIES 8.8 MetricBoltHead 10.9 TORQUE Identification A CHART Metric Metric Grade8.8 Grade10.9 COARSETHREAD FINETHREAD DDiiaammeetteerr DDiiaammeetteerr AA AA && MARKINGONHEAD MARKINGONHEAD && ThreadPitch WWrreenncchh Metric8.8 Metric10.9 Metric8.8 Metric10.9 ThreadPitch (Millimeters) Size N-m Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft. N-m Lbs.-Ft. (Millimeters) 6x1.0 10mm 8 6 11 8 8 6 11 8 6x1.0 8x1.25 13mm 20 15 27 20 21 16 29 22 8x1.0 10x1.5 16mm 39 29 54 40 41 30 57 42 10x1.25 12x1.75 18mm 68 50 94 70 75 55 103 76 12x1.25 14x2.0 21mm 109 80 151 111 118 87 163 120 14x1.5 16x2.0 24mm 169 125 234 173 181 133 250 184 16x1.5 18x2.5 27mm 234 172 323 239 263 194 363 268 18x1.5 20x2.5 30mm 330 244 457 337 367 270 507 374 20x1.5 22x2.5 34mm 451 332 623 460 495 365 684 505 22x1.5 24x3.0 36mm 571 421 790 583 623 459 861 635 24x2.0 30x3.0 46mm 1175 867 1626 1199 1258 928 1740 1283 30x2.0 TypicalWasherInstallations Flat Lockwasher Bolt Washer Nut (Rev.1/18/2000) PN-51707(5/96) 7 OPERATION Safety is a primary concern in the design and WARNING manufacture of our products. Unfortunately, our J Keepbystandersawayfromequipment. efforts to provide safe equipment can be wiped J Keep all persons away from operator control outbyanoperator’ssinglecarelessact. area while performing adjustments, service or In addition to the design and configuration of maintenance. equipment,hazard controland accidentpreven- J Nevergounderneathequipmentloweredtothe tion are dependent upon the awareness, con- groundorraised.Neverplaceanypartofthebody cern,judgement,andpropertrainingofpersonnel underneathequipmentorbetweenmoveableparts involvedintheoperation,transport,maintenance even when the engine has been turned off. andstorageofequipment. Hydraulic system leak down, hydraulic system It has been said “The best safety device is an failures, mechanical failures or movement of informed,carefuloperator.”Weaskyoutobethat control levers can cause equipment to drop or kindofoperator. rotate unexpectedly and cause severe injury or death. D Serviceworkdoesnotrequiregoingunder- The designed and tested safety of this machine dependsonitbeingoperatedwithinthelimitationsas neath. explained in this manual. Be familiar with and follow D Readoperator’smanualforserviceinstruc- allsafetyrulesinthemanual,ontherenovatorandon tionsorhavedonebyaqualifieddealer. thetractor. J Keephands,feet,hairandclothingawayfrom equipmentwhileengineisrunning.Stayclearofall Thesafeoperationofthis renovatoris theresponsibil- movingparts. ity of the operator, who must be properly trained. The operator should be familiar with the equipment and all safety practices before starting operation. Read the CAUTION SafetyRulesandSafetyDecalsonpages4through6. J Always wear relatively tight and belted cloth- TheTurfRenovator (ModelTR72) isanexcellentturf ing to avoid entanglement in moving parts. Wear reconditioningtoolthatpenetratesthegroundinorder sturdy, rough-soled work shoes and protective to promote turf root health by allowing water, air and equipmentforeyes,hair,hands,hearingandhead. sunlight to enter the root system. With the available J Stoptractorandimplementimmediatelyupon seedbox, the Turf Renovator (Model TR72S) be- striking an obstruction. Turn off engine, remove comesausefultoolforoverseedingapplications. key,inspectandrepairanydamagebeforeresum- ingoperation. TheSuperTurfRenovator(ModelsSTR48S,STR60S and STR72S) is also an excellent turf reconditioning tool that penetrates the ground in order to promote TURF RENOVATOR ROLLER turf root health by allowing water, air and sunlight to OPERATION -- TR72S entertherootsystem.Thefrontrollerscanbeangled (crabbed) to promote a more aggressive tearing The front roller on the Turf Renovator is non-angling. actionoftheturf. When operated, the large front roller pins penetrate andloosenthesoilpriortoseedingoroverseeding. The Core Aerator (Models PL48, PL60 and PL72) is The rear roller’s function is to firm and press the soil designedtolowerthesoilcompactionofturfareasby kickedupbythefrontrollerintoauniformseedbedwith removingplugsofsoil.Theholeseventuallyfillinwith the loose soil needed to insure proper seed germina- the surrounding soil, making for a less compact tion. The spring tension on the rear roller can be environmentfortheturfrootsystem. adjustedtodeliverthedesireddownpressureandroller Recommended tractor ground speed is from 2 to 5 actiontoachievethedesiredseedbedappearance. mph. For best results, the Turf Renovator should be adjusted level front to back so that the front and rear WARNING rollers work together. Fore and aft adjustment is J Never allow children or untrained persons to controlledbyadjustingthetractor’stoplinklength. operateequipment. In extremely compacted soil conditions, additional J Power unit must be equipped with ROPS or weightshouldbeaddedtotheTurfRenovatortohelp therollerpinspenetratethesoilsufficiently. ROPSCAB and seatbelt.Keepseat beltsecurely fastened.Fallingoffpowerunitcanresultindeath When the situation permits, making a second pass from being run over or crushed. Keep foldable 90°tothefirstisaneffectivewayfortherollerpinsto ROPSsystemsin“lockedup”positionatalltimes. penetrateareaswhereunevensoilconditionsexist. (Rev.1/18/2000) 8 PN-51707(5/96)
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