Topology and Shape Optimization with Abaqus 1 1 0 2 ,2 1 re b o tcO ,M U R n a g ih ciM L G S seΙ m è tsyS tlu a ssa D © 1 Overview Introduction / Overview / Positioning What optimization is What ATOM does Where ATOM fits in 1 1 0 2 ,2 ATOM Workflow 1 re b o tcO ATOM integration in Abaqus/CAE ,M UR Key ATOM Concepts n a g ih ciM Design Responses L G S Objective functions semΙ Constraints è tsyS Manufacturing using Geometric Restrictions tlu a ssa Execution and Monitoring D © Results Postprocessing ATOM Examples ATOM Summary and Benefits 2 Introduction Abaqus Topology Optimization Module (ATOM) is a new product, launched with the release of Abaqus 6.11. Product features: 1 1 0 2 ,2 1 re Topology Optimization – removes volume to find b o tcO ,M more efficient topologies. U R n a gih Shape Optimization – moves nodes to smooth ciM LG peak stresses or other objectives. S seΙ m ATOM = Optimizer + Abaqus è tsyS tlu a ssa Parts and Assemblies D © Large deformation Contact Non-linear materials Manufacturing restrictions Export results to CAD 3 Topology Optimization “Topology optimization is a phrase used to characterize design optimization formulations that allow for the prediction of the lay-out of a structural and mechanical system. That is, the topology or „landscape‟ of the structure is an 1 1 0 2 ,21 outcome of the procedure.” - Martin P. Bendsøe and Ole Sigmund re b o tcO ,M How does ATOM achieve this? U R n a gih o Given an initial material distribution (left), topology optimization produces a new ciM LG landscape (right) by scaling the relative densities of the elements in the design domain. S semΙ o Elements with large relative densities are retained (shown in green) while those elements è tsyS tlu whose relative densities have become sufficiently small are assumed to be voids. Thus a a ssaD new “landscape” is obtained. © 4 Shape Optimization Shape optimization refers to procedures that result in the prediction of a boundary (or shape) of the design domain of the structural/mechanical system to be optimized. How does ATOM achieve this? 1 1 0 2 ,2 1 o In a finite element analysis, nodes on the boundary are displaced in order to achieve an re b o tcO objective (minimization of stress on the surface for example). ,M U R n o Thus, a new shape is obtained. a g ih ciM L G S seΙ m è tsyS tlu a ssa D © 5 SIMULIA’s Design Exploration and Optimization Tools Six Sigma Test Data 1 ATOM Match Taguchi RD 1 02 Isight ,2 1 re bo Optimization tcO ,M Topology optimization U R n Monte Carlo a g ihciM DOE Exploration L G S seΙ ATOM Shape optimization Isight m è tsyS Tuned for topology and shape optimization A general purpose design exploration and optimization tlu a ssa package D © Not feature based or non parametric Feature based or Parametric Can handle a very large number of design variables. Meant for small number of design variables(~10-100) (~100K-1000K) Single objective optimization Multi-objective, multi-discipline optimizations possible 6 ATOM Workflow 1 10 Introduction / Overview / Positioning 2 ,21 What optimization is re b otcO What ATOM does ,M Where ATOM fits in U R n ATOM Workflow a g ih ciM ATOM integration in Abaqus/CAE L G Key ATOM Concepts S seΙ Design Responses m è tsyS Objective functions tlu Constraints a ssaD Manufacturing using Geometric Restrictions © Execution and Monitoring Results Postprocessing ATOM Examples ATOM Summary and Benefits 7 ATOM Lifecycle Start with CAD assembly 1 1 0 2 ,2 1 re b o tcO ,M Exported to CAD U R n a g ih ciM L G S seΙ m è tsyS tlu assa ATOM D © ATOM 8 Solver Iterations Specify problem Iterative process Each Abaqus job can be parallel Write .inp file 1 1 02 Topology optimization ,2 1 reb Modify .inp file o tcO ,M Scale material density U R n ag Abaqus/Standard ih ciM Shape optimization L GS No semΙ Postprocess ATOM è Move nodes tsyS tlu a ssa ~50 solver iterations is typical D © Design Proposal? Afterwards, export to CAD in INP or STL format Visualize Smooth output Export to CAD 9 ATOM Workflow: Optimization Setup 1 1 0 2 ,2 1 re b o tcO ,M U R n a g ih ciM L G S seΙ mè The flow chart on the left shows the user tsyS tlua actions required to setup the optimization ssa D © Each user action is associated with a manager in the Optimization module accessible from the Optimization Module Toolbox or the Model Tree 10
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