Thermochemical Conversion of Biomass for the Production of Energy and Chemicals FOCUS SERIES Series Editor Alain Dollet Thermochemical Conversion of Biomass for the Production of Energy and Chemicals Anthony Dufour First published 2016 in Great Britain and the United States by ISTE Ltd and John Wiley & Sons, Inc. Apart from any fair dealing for the purposes of research or private study, or criticism or review, as permitted under the Copyright, Designs and Patents Act 1988, this publication may only be reproduced, stored or transmitted, in any form or by any means, with the prior permission in writing of the publishers, or in the case of reprographic reproduction in accordance with the terms and licenses issued by the CLA. Enquiries concerning reproduction outside these terms should be sent to the publishers at the undermentioned address: ISTE Ltd John Wiley & Sons, Inc. 27-37 St George’s Road 111 River Street London SW19 4EU Hoboken, NJ 07030 UK USA www.iste.co.uk www.wiley.com © ISTE Ltd 2016 The rights of Anthony Dufour to be identified as the author of this work have been asserted by him in accordance with the Copyright, Designs and Patents Act 1988. Library of Congress Control Number: 2015957826 British Library Cataloguing-in-Publication Data A CIP record for this book is available from the British Library ISSN 2051-2481 (Print) ISSN 2051-249X (Online) ISBN 978-1-84821-823-9 Contents Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi Chapter 1. Bioenergy Chain and Process Scales . . . . . . . . . . . . . . . 1 1.1. Biomass production and ecological issues . . . . . . . . . . . . . . . . . . . . 1 1.2. Modeling of bioenergy chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2.1. Global model of the whole bioenergy chain . . . . . . . . . . . . . . . . 3 1.2.2. Model of a gasification plant . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 1.2.3. Models of biorefinery sections . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.3. Technical–economical analysis of bioenergy chains . . . . . . . . . . . . . 15 1.3.1. Technical–economical analysis of power production . . . . . . . . . . 15 1.3.2. Technical–economical analysis of heat production . . . . . . . . . . . 18 1.4. Life-cycle and multicriteria assessment of bioenergy chains. . . . . . . . 20 1.4.1. Methodology of life-cycle assessment applied to bioenergy routes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 1.4.2. Life-cycle assessment of heat production from biomass . . . . . . . . 21 1.4.3. Various aspects of the bioenergy chain . . . . . . . . . . . . . . . . . . . . 24 1.4.4. An example of a multicriteria discussion on a bioenergy route: the sequestration of biochar to mitigate climate change . . . . . . . . 25 Chapter 2. Reactor Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 2.1. Introduction about the reactions occurring in biomass thermochemical reactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 2.2. Reactors for biomass combustion . . . . . . . . . . . . . . . . . . . . . . . . . . 32 2.2.1. Basics of biomass composition, drying and combustion . . . . . . . . 32 2.2.2. Technologies of biomass combustion . . . . . . . . . . . . . . . . . . . . . 35 vi Thermochemical Conversion of Biomass for the Production of Energy and Chemicals 2.3. Reactors for biomass gasification . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 2.3.1. Main applications for syngas produced from biomass gasification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 2.3.2. Different type of reactors for biomass gasification . . . . . . . . . . . . . 39 2.3.3. Purification and valorization of syngas . . . . . . . . . . . . . . . . . . . . . 44 2.3.4. Detailed modeling of a dual fluidized-bed gasifier . . . . . . . . . . . . . 47 2.3.5. Methodology for modeling tar formation and conversion in a fluidized-bed reactor . . . . . . . . . . . . . . . . . . . . . . . . 50 2.4. Reactors for biomass pyrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 2.4.1. Wood torrefaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 2.4.2. Char uses and production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 2.4.3. Pyrolysis bio-oils uses and production . . . . . . . . . . . . . . . . . . . . . 56 2.5. Reactors for biomass liquefaction . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Chapter 3. Particle Scale and Mesoscale ...................... 67 3.1. Introduction on the main mechanisms occurring during wood pyrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 3.2. Physical–chemical mechanism of pyrolysis at the particle scale . . . . . . 68 3.2.1. Main characteristic times of phenomena occurring during pyrolysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 3.2.2. Modeling intraparticle mechanisms of biomass pyrolysis . . . . . . . . 71 3.2.3. Heat of biomass pyrolysis studied by calorimetry . . . . . . . . . . . . . 74 3.3. Evolution of polymer network in biomass at the mesoscale . . . . . . . . . 78 3.3.1. In situ analysis by 1H NMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 3.3.2. In situ analysis by rheology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 3.3.3. Relations between 1H NMR and rheology analysis . . . . . . . . . . . . 87 3.4. Structure of a char particle and mechanisms of its oxidation . . . . . . . . 89 Chapter 4. Molecular Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 4.1. Introduction on the variability of biomass composition and the decoupling of reactions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 4.2. Chemical structure of lignocellulosic biomass . . . . . . . . . . . . . . . . . . 94 4.3. Chemical mechanisms of primary pyrolysis . . . . . . . . . . . . . . . . . . . . 96 4.3.1. Chemical mechanism of cellulose pyrolysis . . . . . . . . . . . . . . . . . 96 4.3.2. Chemical mechanism of hemicellulose pyrolysis . . . . . . . . . . . . . . 98 4.3.3. Chemical mechanism of lignin pyrolysis . . . . . . . . . . . . . . . . . . . 98 4.3.4. Analysis of biomass primary tar by online soft photoionization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Contents vii 4.3.5. Analysis of bio-oils by high-resolution mass spectrometry and GC*GC/MS-FID . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 4.3.6. Analysis of biomass and biochar by solid-state nuclear magnetic resonance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 4.4. Molecular mechanisms of gas-phase reactions . . . . . . . . . . . . . . . . . . 109 4.4.1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 4.4.2. Gas-phase conversion of model compounds . . . . . . . . . . . . . . . . . 110 4.4.3. Gas-phase conversion of real primary tar . . . . . . . . . . . . . . . . . . . 112 4.4.4. Gas-phase conversion of methane in a syngas . . . . . . . . . . . . . . . . 116 4.5. Molecular mechanisms of catalytic reactions . . . . . . . . . . . . . . . . . . . 117 4.5.1. Catalytic fast pyrolysis of biomass . . . . . . . . . . . . . . . . . . . . . . . . 117 4.5.2. Catalytic reforming of tar to produce a syngas . . . . . . . . . . . . . . . 119 4.5.3. Catalytic hydrodeoxygenation of bio-oils . . . . . . . . . . . . . . . . . . . 122 Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135 Bibliography . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157