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Therapeutic Fc-Fusion Proteins PDF

400 Pages·2014·7.362 MB·English
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Therapeutic Fc-Fusion Proteins Edited by Steven M. Chamow, Thomas Ryll, Henry B. Lowman, and Deborah Farson Editedby StevenM.Chamow, ThomasRyll, HenryB.Lowman, andDeborahFarson TherapeuticFc-Fusion Proteins RelatedTitles Dübel,S.,Reichert,J.M.(eds.) Reilly,R.M.(ed.) HandbookofTherapeutic MonoclonalAntibodyand Antibodies Peptide-TargetedRadiotherapy 2Edition ofCancer 2014 2010 PrintISBN:978-3-527-32937-3,alsoavailable PrintISBN:978-0-470-24372-5,alsoavailable indigitalformats indigitalformats Knäblein,J.(ed.) Gottschalk,U.(ed.) ModernBiopharmaceuticals ProcessScalePurificationof RecentSuccessStories Antibodies 2013 2009 PrintISBN:978-3-527-32283-1,alsoavailable PrintISBN:978-0-470-20962-2,alsoavailable indigitalformats indigitalformats Bertolini,J.,Goss,N.,Curling,J.(eds.) Schmidt,S.R.(ed.) ProductionofPlasmaProteins FusionProteinTechnologies forTherapeuticUse forBiopharmaceuticals 2013 2013 PrintISBN:978-0-470-92431-0,alsoavailable PrintISBN:978-0-470-64627-4,alsoavailable indigitalformats indigitalformats Kontermann,R.(ed.) TherapeuticProteins StrategiestoModulateTheirPlasma Half-lives 2012 PrintISBN:978-3-527-32849-9,alsoavailable indigitalformats Edited by Steven M. Chamow, Thomas Ryll, Henry B. Lowman, and Deborah Farson Therapeutic Fc-Fusion Proteins Editors LimitofLiability/DisclaimerofWarranty:Whilethe publisherandauthorhaveusedtheirbesteffortsin Dr.StevenM.Chamow preparingthisbook,theymakenorepresentationsor Chamow&Associates,Inc. warrantieswithrespecttotheaccuracyor SanMateo,CA94403 completenessofthecontentsofthisbookand USA specificallydisclaimanyimpliedwarrantiesof merchantabilityorfitnessforaparticularpurpose.No Dr.ThomasRyll warrantycanbecreatedorextendedbysales BiogenIdec representativesorwrittensalesmaterials.TheAdvice Cambridge,MA02142 andstrategiescontainedhereinmaynotbesuitable USA foryoursituation.Youshouldconsultwitha professionalwhereappropriate.Neitherthepublisher Dr.HenryB.Lowman norauthorsshallbeliableforanylossofprofitorany CytomXTherapeutics,Inc. othercommercialdamages,includingbutnotlimited SouthSanFrancisco,CA94080 tospecial,incidental,consequential,orother USA damages. DeborahFarson LibraryofCongressCardNo.:appliedfor FarsonInk BritishLibraryCataloguing-in-PublicationData SantaFe,NM87505 Acataloguerecordforthisbookisavailablefromthe USA BritishLibrary. BibliographicinformationpublishedbytheDeutsche Nationalbibliothek CoverDrawings: LauraShih TheDeutscheNationalbibliothekliststhis publicationintheDeutscheNationalbibliografie; Toprow:Tumornecrosisfactorreceptor- detailedbibliographicdataareavailableonthe immunoglobulinG1(TNFR-Fc)fusion Internet at < http:// dnb.d-nb.d e> . protein;middlerow:Interleukinreceptor1- immunoglobulinG1(L1R-Fc)fusionprotein; #2014Wiley-VCHVerlagGmbH&Co.KGaA, bottomrow:Vascularendothelialgrowthfactor Boschstr.12,69469Weinheim,Germany receptor-immunoglobulinG1(VEGFTrap) Wiley-BlackwellisanimprintofJohnWiley&Sons, Fcfusionprotein. formedbythemergerofWiley’sglobalScientific, Technical,andMedicalbusinesswithBlackwell Publishing. Allrightsreserved(includingthoseoftranslationinto otherlanguages).Nopartofthisbookmaybe reproducedinanyform–byphotoprinting, microfilm,oranyothermeans–nortransmittedor translatedintoamachinelanguagewithoutwritten permissionfromthepublishers.Registerednames, trademarks,etc.usedinthisbook,evenwhennot specificallymarkedassuch,arenottobeconsidered unprotectedbylaw. PrintISBN: 978-3-527-33317-2 ePDFISBN: 978-3-527-67529-6 ePubISBN: 978-3-527-67528-9 MobiISBN: 978-3-527-67530-2 oBookISBN: 978-3-527-67527-2 CoverDesign Adam-Design,Weinheim,Germany Typesetting ThomsonDigital,Noida,India PrintingandBinding MarkonoPrintMediaPteLtd, Singapore Printedonacid-freepaper. j V Contents Preface XIII ListofContributors XV 1 Introduction:AntibodyStructureandFunction 1 ArvindRajpal,PavelStrop,YikAndyYeung,andJavierChaparro-Riggers, andJaumePons 1.1 IntroductiontoAntibodies 1 1.2 GeneralDomainandStructureofIgG 6 1.2.1 StructuralAspectsImportantforFcFusion(s) 6 1.2.1.1 FcProtein–ProteinInteractions 6 1.2.1.2 FcGlycosylation 8 1.2.1.3 HingeandInterchainDisulfideBonds 8 1.3 TheNeonatalFcReceptor 9 1.3.1 FcRnFunctionandExpression 9 1.3.2 SpeciesDifferenceinFcRn 13 1.3.3 EngineeringtoModulatePharmacokinetics 14 1.3.3.1 FcEngineering 14 1.3.3.2 OtherEngineeringEffortstoModifyPKofanIgGor FcFusion 15 1.4 IntroductiontoFcgR-andComplement-MediatedEffector Functions 16 1.4.1 CellLysisandPhagocytosisMediation 17 1.4.2 FcgR-MediatedEffectorFunctions 17 1.4.2.1 FcgRBiology 17 1.4.2.2 ExpressionProfiles 18 1.4.2.3 TherapeuticRelevancy 19 1.4.3 Complement 20 1.4.3.1 C1qBiology 20 1.4.3.2 TherapeuticRelevancy 20 1.4.4 ModifyingEffectorFunctions 21 1.4.4.1 FcgR-DependentEffectorFunction 21 1.4.4.2 Engineering 22 1.4.4.3 Glycoengineering 22 VIjContents 1.4.4.4 ReducingandSilencingEffectorFunction 23 1.5 CurrentTrendsinAntibodyEngineering 25 1.5.1 Bispecific 25 1.5.2 DrugConjugates 26 References 28 PartOne MethodsofProductionforFc-FusionProteins 45 2 Fc-FusionProteinExpressionTechnology 47 JodyD.Berry,CatherineYang,JaneanFisher,EllaMendoza, ShaniqueYoung,andDwayneStupack 2.1 Introduction 47 2.2 ExpressionSystemsUsedforFc-FusionProteins 50 2.2.1 ExpressionUsingMammalianCellLines 50 2.2.1.1 HostCells 51 2.2.1.2 CodonOptimization 52 2.2.1.3 Vectors 52 2.2.1.4 StableversusTransientExpression 53 2.2.1.5 ViralTransductionandTransfectionMethods 55 2.2.2 ExpressionUsingProkaryoticCells 57 2.2.2.1 Vectors 59 2.2.3 ExpressionUsingBaculovirus/InsectCells 60 2.2.3.1 HostCells 61 2.2.3.2 Vectors 61 2.2.3.3 AdditionalConsiderations 62 2.3 Summary 62 References 62 3 CellCulture-BasedProduction 67 Yao-MingHuang,RashmiKshirsagar,andBarbaraWoppmann, andThomasRyll 3.1 Introduction 67 3.2 BasicAspectsofIndustrialCellCulture 69 3.2.1 TheCentralRoleoftheProductionCellLine 69 3.2.2 ProductionSystems 70 3.2.3 ProductionMode:Fed-BatchorPerfusion? 71 3.2.4 Scale-Up 73 3.2.5 RawMaterialsandProcessControl 74 3.2.6 HowtoDeveloporOptimizeaCultureProductionProcess forFc-FusionMolecules 74 3.3 SpecificProcessConsiderationsforFc-FusionMolecules 77 3.3.1 ProductQualityChallenges 77 3.3.2 ProcessStrategiesandProcessParameters 78 3.3.2.1 TemperatureandMisfolding 78 ContentsjVII 3.3.2.2 OtherProcessParameters 79 3.3.2.3 Glycosylation 81 3.4 CaseStudies 82 3.4.1 LTBr-Fc(Baminercept) 82 3.4.2 rFVIIIFc 85 3.5 Conclusions 87 References 87 4 DownstreamProcessingofFc-FusionProteins 97 AbhinavA.ShuklaandUweGottschalk 4.1 IntroductionandOverviewofFc-FusionProteins 97 4.2 BiochemistryofFc-FusionProteins 99 4.3 PurificationofFc-FusionProteinsfromMammalianCells 100 4.3.1 PlatformApproachesforDownstreamPurification 100 4.3.2 ComparisonofProteinAChromatography,ViralInactivation,and PolishingSteps 103 4.4 PurificationofFc-FusionProteinfromMicrobialSystems 107 4.5 FutureInnovationsinFc-FusionProteinDownstream Processing 109 4.6 Conclusions 110 References 111 5 Formulation,DrugProduct,andDelivery:Considerations forFc-FusionProteins 115 WenjinCao,DeirdreMurphyPiedmonte,andMargaretSpeedRicci, andPingY.Yeh 5.1 ChallengesofMoleculeDesignandProteinFormulation 115 5.2 ThePromiseofFc-FusionProteins 116 5.3 CurrentLandscapeofCommercialAntibody-Related Products 118 5.4 FcConjugatesComparedtomAbCounterparts 118 5.5 FactorsinSelectingLiquidversusLyophilizedFormulations 126 5.6 AdvantagesandDisadvantagesofaLyophilizedProduct 126 5.7 TheGeneralLyophilizationFormulationStrategyforFc-Fusion Proteins 127 5.7.1 pHandBuffer 128 5.7.2 StabilizingAgents(CryoprotectantandLyoprotectant) 129 5.8 BulkingAgent 132 5.9 Surfactant 134 5.10 TheImpactofResidualMoisture 135 5.11 PracticalConsiderationsforLow-Protein-ConcentrationLyophilized Products 138 5.12 DrugDeliveryConsiderations 139 5.13 DeviceConsiderations 141 5.14 AssessingFeasibilityofaMultidoseFormulation 142 VIIIjContents 5.15 OverageConsiderations 142 5.16 Summary 143 References 144 6 QualitybyDesignAppliedtoaFc-FusionProtein:ACaseStudy 155 AlexEon-Duval,RalfGleixner,PascalValax,MiroslavSoos, BenjaminNeunstoecklin,MassimoMorbidelli,andHerv(cid:1)eBroly 6.1 Introduction 155 6.1.1 Atacicept:ANovelImmunomodulatorwithBCellTargeting Properties 155 6.1.2 MolecularCharacteristics 155 6.1.3 QualitybyDesignConcept 157 6.2 CriticalQualityAttributes 159 6.3 CriticalProcessParameters 160 6.4 ProcessCharacterization 161 6.5 GlobalMultistepDesignSpace 164 6.6 RobustnessStudies 168 6.7 AdaptiveStrategy 169 6.8 EngineeringDesignSpace 171 6.8.1 PrincipleoftheEngineeringDesignSpace 171 6.8.2 TheShearStressasOneElementoftheEngineering DesignSpace 173 6.9 ControlStrategy 176 6.9.1 ProcessControls 177 6.9.2 TestingControls 177 6.9.3 ProcessMonitoring 179 6.9.4 MaterialControl 179 6.10 ContinuousProcessVerification 180 6.11 ExpandedChangeProtocolandContinualImprovement 182 6.12 BusinessCase 183 References 187 7 AnalyticalMethodsUsedtoCharacterizeFc-FusionProteins 191 EsoheIdusogieandMichaelMulkerrin 7.1 Background 191 7.2 ProductCharacterization 193 7.2.1 PhysiochemicalAnalysis 195 7.2.1.1 MeasurementofStrengthbyAbsorbanceat280nm 195 7.2.1.2 DeterminationofIdentityandEvaluationofChargeVariants 195 7.2.1.3 MeasurementofPurityandIntegrity 198 7.2.1.4 MassAnalysisandConfirmationofPrimaryStructure 198 7.2.1.5 OligosaccharideAnalysis 199 7.2.1.6 Purity(Product-RelatedVariants) 200 7.2.2 MeasurementofPotency 201 7.2.3 Process-RelatedImpuritiesandContaminants 204

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