Article pubs.acs.org/IECR Theoretical Study of Intermolecular Chain Transfer to Polymer Reactions of Alkyl Acrylates † ‡ § # ‡ Nazanin Moghadam, Shi Liu, Sriraj Srinivasan, Michael C. Grady, Andrew M. Rappe, and Masoud Soroush*,† † Department of Chemical and Biological Engineering, Drexel University, Philadelphia, Pennsylvania 19104, United States ‡ The Makineni Theoretical Laboratories, Department of Chemistry, University of Pennsylvania, Philadelphia, Pennsylvania 19104-6323, United States § Arkema Inc., 900 First Avenue, King of Prussia, Pennsylvania 19406, United States # DuPont Experimental Station, Wilmington, Delaware 19898, United States * S Supporting Information ABSTRACT: Mechanisms of intermolecular chain transfer to polymer (CTP) reactions in monomer self-initiated polymerization of alkyl acrylates, such as methyl acrylate, ethyl acrylate, and n-butyl acrylate, are studied using density functional theory calculations. Dead polymer chains with three different structures are considered, and three types of hybrid density functionals and four basis sets are used. The energy barrier and rate constant of each reaction are calculated using the transitionstatetheoryandtherigidrotorharmonicoscillatorapproximation.Thestudyindicatesthattertiaryhydrogensofdead polymersformedbydisproportionationreactionsaremostlikelytobetransferredtolivepolymerchainsinCTPreactions.The length of the polymer chain has little effect on the calculated activation energies and transition-state geometries in all CTP mechanismsexploredinthisstudy.Moreover,CTPreactionsofmethyl,ethyl,andbutylacrylateshavesimilarenergybarriersand rate constants. The application of the integral equation formalism-polarizable continuum model results in higher CTP energy barriers. This increase in the predicted CTP energy barriers is larger in n-butanolthan in p-xylene. However, the application of the conductor-like screening model does not affect the predicted CTP kinetic parameters. 1. INTRODUCTION experimentally that hydrogen bonding has a disruptive effect on acrylate backbiting mechanisms, and the level of branching Acrylic binder resins are used in paint and coating formula- can be reduced by choosing an appropriate solvent.27 The tions.1 Environmental regulations, which require the volatile contributionofCTPtothelevelofbranchingwasexploredfor organic content of resins to be less than 300 ppm, have caused controlled radical polymerization (CRP)28 and conventional changesinthebasicdesignofresinsusedinautomobilecoating free radical polymerization (FRP) of butyl acrylate (BA), and formulations.2 High temperature (>100 °C) free-radical the level of branches as a function of transient lifetime was polymerization allows production of low-molecular-weight high- polymer-content acrylic resins that have low viscosity.3−5 How- reported.23,26 The role of midchain radicals, formed through inter- and intramolecular CTP reactions during BA polymer- ever, in high temperature polymerization, secondary reactions6 such as β-scission,7 monomer self-initiation,8−10 and intra- and iczoamtiopnareadt hwiigthh-ttehmatpeorfatsuerceos,ndwaarsysrtauddicieadls.2e9xpTerhiemseenmtalildychaanind isntrtoernmgloyleacffuelcatrpcrhoapinerttireasnosfferthteoppoolylmymererpr(oCdTucPt)s.6r,7e,a13c−ti1o8ns11,12 rtaald1i9c,3a0ls−4u1nadnedrgotheβo-rsectisicsaiol1n5,4r2e−a4c8tioinnvse.stNiguamtioenrosuhsaveexpeproiminteend- There are two types of CTP reactions: intramolecular and out that CTP reactions can strongly impact the overall rate of intermolecular.Inanintramolecularchaintransfer(backbiting) polymerization.AsCTPreactionsaffectthemolecularstructure reaction, a secondary radical (live chain) abstracts a hydrogen of the final polymer,19,49 a better understanding of CTP atom from its backbone, producing a midchain radical.11,19−21 reactions will enable optimizing polymerization processes and In an intermolecular chain transfer reaction, however, a live producing desired polymers.15,50,51 polymer chain abstracts a hydrogen atom from a dead poly- CTP and β-scission reactions in thermal polymerization of mer.15,19 Prior to this work, it was inconclusive which dead n-BA and n-butyl methacrylate (BMA) have been studied polymer structure was most likely to provide the hydrogen using nuclear magnetic resonance (NMR) spectroscopy and atom during CTP reactions. Although at low polymer electrospray ionization/Fourier transform mass spectroscopy concentrationsintramolecularCTPisdominant,19athighpoly- mer concentrations intermolecular CTP is dominant.15,19,22−26 Special Issue: Scott Fogler Festschrift The new radicals generated by CTP reactions propagate to formbranchesorterminatebycouplingwithotherpropagating Received: October 18, 2014 radicals.15 The kinetic parameters of backbiting reactions of Revised: December 18, 2014 chain-end and midchain radicals were investigated by applying Accepted: December 29, 2014 the density functional theory (DFT) approach.20 It was found ©XXXXAmericanChemicalSociety A DOI:10.1021/ie504110n Ind.Eng.Chem.Res.XXXX,XXX,XXX−XXX Industrial & Engineering Chemistry Research Article (ESI/FTMS).15,49,52NMRanalysisofthesepolymersindicated andpropagationreactionsofalkenes,62,71MA,78andMMA81in thepresenceofendgroupsfromCTPreactionsattemperatures thegasphase.Chaintransfertomonomer(CTM)82andchain lower than 70 °C.19,33,49 Experimental studies have shown the transfer to solvent (CTS)83 reactions have also been studied. important role of intramolecular chain transfer and scission Before this study, there was no report on the optimal level of reactions in the reduction of dead-polymer average molecular theory needed to explore CTP reactions or dead polymer weights and the enhancement of the overall rate of polymer- structuresthatmostlikelyreleaseahydrogenatomduringCTP ization.7,12,15,42NMRandESI/FTMSanalysesofsamplesfrom reactions in high temperature polymerization ofalkyl acrylates. spontaneous (no thermal initiator added) high-temperature Solvent molecules are known to affect the stability of homopolymerization of ethyl acrylate (EA) and n-BA have transition-state structures of reactions in solution free-radical shown that different branch points are generated during the polymerization.84 The solvent stabilization of transition-state polymerization.25 The pulsed-laser polymerization/size exclu- structures can cause significant differences between gas-phase sion chromatography (PLP/SEC) method was used to study rate constants calculated using computational quantum the kinetics of CTP reactions in the polymerization of alkyl chemistry and rate constants obtained experimentally in acrylate.42,53Whilepulsed-laserpolymerization(PLP)hasbeen solution polymerization.85,86 The polarizable continuum used to estimate the rate constants of propagation reactions model (PCM)87,88 was applied to estimate the propagation (k ) of monomers such as styrene54 and methyl methacrylate ratecoefficient ofacrylic acidinthepresence oftoluene,89and p (MMA),55 and chain transfer reactions of n-butyl methacrylate smalldifferencesbetweengas-phaseandliquid-phaseactivation (BMA),56areproduciblevalueofthepropagationrateconstant energies and rate constants were observed. Another solvation obtained using low laser pulse-repetition rates (<100 Hz) has model, the conductor-like screening model (COSMO),90 was not been reported for alkyl acrylates at temperatures above appliedtoexploretheeffectofsolventswithdifferentdielectric 30 °C. The molecular-weight distributions of PLP-generated constants on the propagation rate coefficients in free-radical polymers showed peak broadening at temperatures above polymerizationofacrylonitrileandvinylchloride.91Inaddition, 30 °C, which was attributed to the occurrence of both inter- COSMO was applied to predict nonequilibrium solvation and intramolecular CTP reactions.33,57 However, high repeti- energies of biphenyl-cyclohexane-naphthalene.92 The perfor- tion rates have been applied to overcome the temperature mances of PCM and COSMO in predicting solvent effects on restrictions.58 At temperatures above 30 °C, intermolecular kinetic parameters of CTS reactions have also been com- CTP reactions in free-radical polymerization of n-BA15,19 and pared.83 Integral equation formalism (IEF),93,94 which is a 2-ethylhexyl acrylate49 have also been studied using NMR version of PCM, was used to study polar interaction effects spectroscopy. Whiletheseanalyticaltechniqueshavebeenvery on barriers of chain transfer to several agents in free-radical useful in characterizing acrylate polymers generated from polymerization of ethylene, MMA, and acrylamide based on thermal free-radical polymerizations, their use has not led to integral operators.95 In this work we apply IEF-PCM and a conclusive determination of specific reaction mechanisms or COSMOtoCTPreactions,comparetheperformances ofIEF- estimation of individual reaction kinetic parameters. PCM and COSMO, and determine the effects of several Macroscopic kinetic models have been used extensively59 to solvents on the reactions. estimate the rate constants of initiation, propagation, chain DFT has been applied to calculate the entropy change of transfer, and termination reactions in free-radical polymer- various organic reactions, giving entropies that are in good ization of acrylates, from polymer-sample measurements of agreement with experimental values.96 This good agreement monomer conversions and average molecular weights.59,60 has also been reported for systems with high molecular However, the accuracy of these estimated kinetic parameters weights.96 However, large differences between the entropies of depends on the accuracy of the assumed mechanistic model bimolecular and unimolecular reactions have been observed.97 and measurements used in the estimation. Also, these models These differences have been blamed on the different degrees- are incapable of conclusively determining mechanisms and of-freedom lost in these reactions.97 In the unimolecular re- molecular species involved. actions,thenetchangeinthenumberofdegreesoftranslation, Computational quantum chemistry methods have been used rotation, and vibration is zero. However, in bimolecular re- successfully to explore the mechanisms of free-radical actions,thereisalossofthreetranslationalandthreerotational reactions.61−76 Specifically, DFT has been widely applied to degrees of freedom (a gain of six new vibrational modes).97 In calculate the rate constants of initiation, propagation, chain bimolecular reactions, in which two species are interacting, the transfer, and termination reactions in free-radical polymer- total entropy of the system is approximately the entropy of ization of various monomers.61−75 The forward and reverse oneofthespeciesduetothelargecontributionoftranslational reaction rate coefficients have been calculated for a series of frequencies to the total entropy of the system.11,96,97 The reversible addition−fragmentation chain-transfer (RAFT) translational entropy of most molecules depends on the space reactions using high-level wavefunction-based quantum chem- availabletothemolecule(ratherthanmassofthemolecule).97 istry calculations.77 DFT-based methods are computationally Temperature, moment of inertia, and the symmetry of a less intensive than wavefunction-based methods,78,79 and are molecule play a major role in the calculation of the rotational therefore preferred for studying chain transfer reactions in the entropy.97 The vibrational entropy is proportional to the polymerization of alkyl acrylates given the large size of the frequency of vibration and temperature.97 Activation entropies polymer system. Molecular geometries and rate constants of ofvariousbimolecularreactionshavebeenreported20,53,56,57,81,98 variousreactionsinthepolymerizationofalkenesandacrylates to be about −150 to −170 J mol−1 K−1, which is higher (more have been predicted accurately using DFT-based methods.62,69 negative) than those of unimolecular reactions.97 Although The B3LYP/6-31G(d) level of theory has been applied to entropiesoftransitionstatesandreactantsarelowerinsolution, explore self-initiation mechanisms of styrene,68 MA, EA, the entropy change of dimerization of cyclopentadiene reaction n-BA,8,9 and MMA,10 cyclohexanone-monomer co-initiation insolutionisonlyslightlydifferent(13Jmol−1K−1)fromthatin reaction in thermal homopolymerization of MA and MMA,80 the gas phase.97 This has been attributed to the higher boiling B DOI:10.1021/ie504110n Ind.Eng.Chem.Res.XXXX,XXX,XXX−XXX Industrial & Engineering Chemistry Research Article ptroainnstitiaonndstcaotnestehqaunenthtleyrleaarcgtearntesn.9t7r,9o9py of vaporization of the ΔH⧧= E0 + (ZPVE + ΔΔH)TS−R (2) Inthiswork,mechanismsofCTPreactionsinmonomerself- whereΔΔHisthedifferenceinenthalpyofthetransitionstate initiated polymerization of alkyl acrylates are studied using (TS) and the reactants (R), ZPVE is the difference in zero- DFTcalculations.Themechanismsareinvestigatedusingthree point vibrational energy between the transition state and the types of hybrid functionals (B3LYP, X3LYP, and M06-2X) reactants, and E0 is the barrier (the difference in electronic and four basis sets (6-31G(d), 6-31G(d, p), 6-311G(d), and energy of the transition state and the reactants). In this work, 6-311G(d, p)). Dead polymer chains with three different the RRHO approximation66,81 is used when estimating ZPVE, structuresareconsidered.TheCTPreactivitiesofMA,EA,and ΔΔH, and ΔS⧧ due to its simplicity and reasonable accuracy n-BA are calculated using these levels of theory, and the shown in previous studies.10,68,81 The activation energy (Ea) is calculated values are compared with each other and experi- calculated using amnednCtaOlrSeMsuOlts,.hTawveobdeieffnereexnptloimrepdl.icTithseollevveenltomfothdeeolsr,yIEadFe-qPuCaMte Ea = ΔH⧧+ mRT (3) forstudyingCTPreactionsandpropersolventmodelstoapply and the frequency factor (A) using are investigated. The energy barrier and rate constant of each ⎛ ⎞ reaction are calculated using transition state theory and the A = (c0)1−mkBT exp⎜mR + ΔS⧧⎟ rigid rotor harmonic oscillator (RRHO) approximation. h ⎝ R ⎠ (4) The rest of this paper is organized as follows. Section 2 dis- cusses the applied computational methods. Section 3 provides Quantumtunnelingshouldbeconsideredinreactionsinvolving results and discussion. Finally, section 4 presents concluding thetransferofahydrogenatom.17,48,106,107TheWignertunnel- remarks. ing107 correction is calculated in this work using ⎛ ⎞2 1 hν⧧ 2. COMPUTATIONAL METHODS κ ≈ 1 + ⎜ ⎟ The thermodynamic and kinetic parameters (activation ener- 24⎝kBT⎠ (5) gies, enthalpies of reaction, Gibbs free energies, frequency ⧧ where v is the imaginary frequency of the transition state. factors,andrateconstants)ofintermolecularCTPreactionsfor MA, EA, and n-BA are calculated using DFT. Since there is 3. RESULTS AND DISCUSSIONS exactly one unpaired spin in our systems, we use restricted Weconsiderthreedeadpolymerstructuresformedbythethree open-shellwavefunctionsinourcalculations.B3LYPisselected terminationreactionsshowninFigure1.Twomonoradicalscan to calculate energy barriers and optimize the molecular geo- undergo termination by coupling reaction to form a dead poly- metriesofreactants,products,andtransitionstates.X3LYPand M06-2X100−102functionalsareappliedtovalidatethecalculated mer (D1) [Figure 1a]. A monoradical (M1 shown in Figure 2) results. Four different basis sets (6-31G(d), 6-31G(d, p), after one propagation step, can be terminated by hydrogen abstraction, leading to the formation of the dead polymer D2 6-311G(d), and 6-311G(d, p)) are used with each of these [Figure 1b]. A monoradical with two monomer units can also functionals. Reactants and transition states are validated by react with a monoradicalwithone monomerunittoforma D3 performing Hessian calculations. NMR spectra of dead poly- dead polymer [Figure 1c]. mers generated by CTP mechanisms are calculated using sev- 3.1. Mechanisms of Chain Transfer to D1 Dead eralfunctionals(B3LYP,andX3LYP)andbasissets(6-31G(d), Polymer. Possible mechanisms of chain transfer to the D1 6-31G(d, p), 6-311G(d), and 6-311G(d, p)). These calculated deadpolymerforMA,EA,andn-BA,areshowninFigures3,4 spectra are compared with experimental spectra reported for EA and n-BA polymers.19,25 Implicit solvent models, IEF- and 5, respectively. The energy differences of optimized re- PCM and COSMO, are applied to account for solvent effects. actantsandproductsinvolvedineachofthesemechanismsare calculated by applying B3LYP and X3LYP functionals and Minimum-energy pathways for several reactions of interest are 6-31G(d), 6-31G(d,p), 6-311G(d), and 6-311G(d,p) basis determined using intrinsic reaction coordinated (IRC) cal- sets. The results are reported in the Supporting Information culations. Vibrational frequency scaling factors 0.960, 0.961, (TablesS1,S2,andS3,respectively).Theseresultsindicatethat 0.966, and 0.967 are used for the B3LYP method with MA2-D1-1, EA2-D1-1, and n-BA2-D1-1 mechanisms are exo- 6-31G(d), 6-31G(d,p), 6-311G(d), and 6-311G(d,p) basis sets, thermic, while the other mechanisms are endothermic. Since respectively. These scaling factors are from the National Institute of Standards and Technology (NIST) scientific and tertiary radicals are more stable than secondary radicals,108,109 technical database.103 We use GAMESS for all calculations.104 the likelihood of the occurrence of the MA2-D1-1, EA2-D1-1, and n-BA2-D1-1 mechanisms is higher. A rate constant k(T) is calculated using the transition state theory105 with Thesamefunctionalsandbasissetsareusedtocalculatethe bond-dissociation energies of hydrogen atoms involved in the ⎛ ⎞ proposedmechanisms.Thesedissociationenergiesaregivenin k(T) = (c0)1−mkBT exp⎜−ΔH⧧− TΔS⧧⎟ Table 1. While in agreement with previous results,102 they h ⎝ RT ⎠ (1) indicatethatthebond-dissociationenergiesofhydrogenatoms attached tothe tertiary carbon atoms (whichareabstracted via where c0is the inverse ofthe reference volume assumed in the MA2-D1-1, EA2-D1-1, and n-BA2-D1-1 mechanisms) are translational partition functioncalculation, k is theBoltzmann about 50 kJ/mol lower than those of other hydrogen atoms B constant, T is temperature, h is Planck’s constant, R is the ofthedeadpolymers. Thissuggests thatsuchatertiary carbon universal gas constant, m is the molecularity of the reaction, atom has a higher tendency to release a hydrogen atom. and ΔS⧧ and ΔH⧧ are the entropy and enthalpy of activation, 3.1.1.EffectoftheTypeoftheRadicalthatInitiatedaLive respectively. ΔH⧧ is given by MA-PolymerChain.Ithaspreviouslybeenreported8,9thattwo C DOI:10.1021/ie504110n Ind.Eng.Chem.Res.XXXX,XXX,XXX−XXX Industrial & Engineering Chemistry Research Article Figure 1. Dead polymer chains formed from (a) termination by coupling of two monoradicals, (b) termination by hydrogen abstraction, and (c)termination by coupling of alive chain anda monoradical. potential energy surface with C1−H2 and H2−C3 bond lengths ranging from 1.19 to 1.59 Å. Figure 7a shows the transition-state geometry for the MA2-D1-1 mechanism with C1−H2 and H2−C3 bond lengths of 1.37 and 1.35 Å, respec- tively.Theactivationenergies,enthalpiesofactivation,frequency factors, and rate constants of the MA2-D1-1 mechanism are provided in Table 2. These results show that the activation Figure 2. Two types of monoradicals generated by monomer self- energies and rate constants calculated using different basis sets initiation.8,9 varyby±10kJ/moland2ordersofmagnitude.Thekineticand thermodynamic parameters predicted using the M06-2X func- types of monoradicals (M (cid:129) and M (cid:129)) are produced in the tional are different from those obtained with B3LYP and 1 2 monomer self-initiation of alkyl acrylates (Figure 2). The X3LYP (Table 2). It is important to note that the M06-2X hydrogen atom abstraction from a tertiary carbon atom of a functionalismoreaccuratethantheotherfunctionalsbecauseit dead polymer chain initiated by M (cid:129) (MA1-D1-1, shown in accountsforvanderWaals(vdW)interactions.110,111B3LYP,as Figure6)andM (cid:129)(MA2-D1-1,show1ninFigure3)areinvesti- a hybrid GGA functional, depends on ρ(r) and |∇ρ(r)|, where 2 gatedinthisstudy.Threedifferentfunctionals,B3LYP,X3LYP, ρ(r) is charge density at that point r. However, M06-2X is a andM06-2X,andseveralbasissetsareapplied.TheMA1-D1-1 hybrid meta-GGA functionalanddependson ρ(r),|∇ρ(r)|, and and MA2-D1-1 mechanisms are explored by sampling the kinetic energy density. The rate constant estimates calculated Figure 3. Possiblechain transfer topolymer mechanisms for MA: Ri(i = 1,2, and 3) is the radical formed through the MA2-D1-imechanism. D DOI:10.1021/ie504110n Ind.Eng.Chem.Res.XXXX,XXX,XXX−XXX Industrial & Engineering Chemistry Research Article Figure 4.Possible chain transfer to polymer mechanisms for EA: Ri(i= 1,2, 3,and 4) is the radical formed through the EA2-D1-imechanism. Figure 5. Possible chain transfer to polymer mechanisms for n-BA; Ri (i = 1, 2, 3, 4, 5, and 6) is the radical formed through the n-BA2-D1-i mechanism. Table 1. H−R Bond Dissociation Energies (kJ mol−1) at 298 K B3LYP B3LYP B3LYP B3LYP X3LYP X3LYP X3LYP X3LYP mechanism 6-31G(d) 6-31G(d,p) 6-311G(d) 6-311G(d,p) 6-31G(d) 6-31G(d,p) 6-311G(d) 6-311G(d,p) MA2-D1-1 387 390 383 385 385 387 384 387 MA2-D1-2 446 448 440 441 447 450 441 443 MA2-D1-3 435 436 428 429 435 437 429 431 EA2-D1-1 387 390 383 385 388 391 385 387 EA2-D1-2 445 448 440 441 447 450 441 443 EA2-D1-3 422 424 417 419 423 425 418 420 EA2-D1-4 451 453 445 447 452 455 446 448 n-BA2-D1-1 387 390 383 385 388 392 385 387 n-BA2-D1-2 446 449 440 442 447 450 441 443 n-BA2-D1-3 422 424 417 418 423 426 418 419 n-BA2-D1-4 433 436 429 430 435 438 425 432 n-BA2-D1-5 429 432 424 426 431 434 425 427 n-BA2-D1-6 447 449 440 442 448 451 441 443 E DOI:10.1021/ie504110n Ind.Eng.Chem.Res.XXXX,XXX,XXX−XXX Industrial & Engineering Chemistry Research Article Figure 6. Mostprobable CTP mechanisms involving two-MA-unit live chain initiatedby M(cid:129). 1 Figure 7. Transition state geometry for the MA2-D1-1 (a),EA2-D1-1 (b), and n-BA2-D1-1 (c)mechanisms. using M06-2X are in good agreement with experimental values EA and n-BA we study hydrogen abstraction by a live polymer reported for CTM reactions of MA, EA, and n-BA.82 No chain initiated by M(cid:129). 2 significant change in activation energies or rate constants was 3.1.2.CTPMechanismsforEAandn-BA.EA2-D1-1(Figure4) observed with different basis sets. The transition-state structure and n-BA2-D1-1 (Figure 5) CTP mechanisms are examined. of the MA1-D1-1 mechanism has C1−H2 and H2−C3 bond The abstraction of a hydrogen atom from a tertiary carbon by (cid:129) lengthsof1.37and1.36Å,respectively(SupportingInformation, a live polymer chain initiated by M is studied by choosing 2 FigureS1).Table2givesthekineticparametersfortheMA1-D1- C1−H2 and H2−C3 bond lengths as reaction coordinates. 1 mechanism. A comparison of the activation energies and rate The C1−H2 and H2−C3 bond lengths of the transition-state constants calculated for the MA2-D1-1 and MA1-D1-1 structure for the EA2-D1-1 mechanism are 1.38 and 1.35 Å, mechanisms indicates that the type of radical that initiated the respectively (Figure 7b). The activation energies, enthalpies of livechainhaslittleornoeffectonthecapabilityofthelivechain reaction,frequencyfactors,andrateconstantsoftheEA2-D1-1 toparticipateinaCTPreaction.However,asTable2showsthat mechanism are given in Table 3. The activation energies and (cid:129) (cid:129) M isalittlemorereactiveinMACTPreactionsthanM ;for rateconstantscalculatedusingthemethodsB3LYPandX3LYP 2 1 F DOI:10.1021/ie504110n Ind.Eng.Chem.Res.XXXX,XXX,XXX−XXX Industrial & Engineering Chemistry Research Article e ction);andRat M06-2X11G(d,p) 67−×11074×110 −×2108−×1310×010 rreK; 6-3 29248410.3.43.01.01.9 2924879.18.93.12.83.5 o C8 9 r2 forWigneorMAat M06-2X6-311G(d) 31268510.97−×11.9103.19−×16.0610×18.110 33288810.49−×26.2103.23−×12.0010×03.110 f w κ(ms gFactorMechanis M06-2X6-31G(d,p) 2823859.56−×11.9103.08−×15.8510×11.110 2823879.11−×29.6103.11−×12.9910×04.710 n eliTP −1ol;TunnrobableC M06-2X6-31G(d) 3025889.29−×25.8103.11−×11.810×02.0810 34298412.35−×12.7103.15−×18.510×01.910 mP Jst ⧧ΔG)inkortheMo X3LYP6-311G(d,p) 544910412.39−×57.8103.78−×42.9510−×33.710 575210612.7−×53.3103.79−×41.2510−×32.610 (f on−1, 1 1 ofActivati−1)inMs X3LYP6-311G(d) viaMA2-D1-595410514.17−×55.5103.98−×42.1910−×32.610viaMA1-D1-635810913.97−×69.9103.94−×53.910−×42.510 ’),andGibbsFreeEnergykng;and,withTunnelingw X3LYPX3LYP6-31G(d)6-31G(d,p) HydrogenAbstraction5247474210810610.168.76−−××552.0104.1103.833.73−−××547.66101.5310−−××331.3103.210HydrogenAbstraction5653514911110710.4911.15−−××656.2102.9103.843.75−−××542.38101.0910−−××432.8102.010 ⧧H eli ΔActivation(withoutTunn B3LYP6-311G(d,p) 605511112.16−×65.9103.6−×52.1210−×43.510 645911811.15−×73.8103.73−×61.4210−×51.610 EnthalpyofkConstant(,k13K()413 B3LYP6-311G(d) 635811711.17−×75.4103.64−×61.9710−×53.310 686312310.52−×84.9103.93−×71.9310−×62.210 EEnergy(),aA)andRateunnelingat4 B3LYP6-31G(d,p) 555010811.32−×51.6103.49−×55.5810−×31.610 615611510.84−×61.1103.70−×64.0710−×57.510 ActivationyFactor(withoutT B3LYP6-31G(d) 575210812.08−×51.6103.58−×55.7310−×49.910 625711610.99−×77.2103.79−×62.7310−×53.710 ct 2.enan TableFrequConst Ea⧧ΔH⧧ΔGlogAekκwkwk413 Ea⧧ΔH⧧ΔGlogAekκwkwk413 G DOI:10.1021/ie504110n Ind.Eng.Chem.Res.XXXX,XXX,XXX−XXX Industrial & Engineering Chemistry Research Article d and the basis sets (6-31G(d), 6-31G(d,p), 6-311G(d), and Correction);)at298K;an M06-2X6-311G(d,p) 2319838.7−×14.5103.161.42×15.310 6oswme-fi3attmsgh1ni1iansiGgtunm(d3idtoeu,pr.dek)eTJ)c./hoamTernheosetildsratpieffnaennesrtirfdt:oeionrtmhnrtae-aatsnettdacimtffeeceooorssnfettnsrMbtucayce0nt61uti-ns3r2eXakwcoJtwi/ftimvhitatihhontielodani1nffn-eedBrnoeA2ernd2rotg-eDirbredas1eso-rii1sssf orWigner(EA2-D1-1 M06-2X6-311G(d) 2419848.6−×13.2103.231.03×14.610 Tmvaaelubcehlesana4ir.semAgcivtisievnsahtiinoownTnaEbinnleerF4g.iygOu(ruEer)fi7,cn,Ediannntghdathltphayetnok-fiBnAAetc2itc-iDvpa1at-ri1oamnisettheer κfwEA (ΔH⧧), and Gibb’s Free Energay of Activation (ΔG⧧) in kJ (r mol−1; Tunneling Factor (κ for Wigner Correction); nelingFactorMechanismfo M06-2X6-31G(d,p) 2116818.71.13.123.43×21.310 nwTF-ruiBetnhqAnou2eue-ltnDincT1gy-u;1FnanaMncedteloicnkrhwga(,nAawti)si4tmah1n3aTdtuKR2wna9(nt8kee4l1KiCn3);go)annsitdnanRMta−(t1ek,sC−wo1i,nthfsootarunttthe −1ol;TunbleCTP M06-2X6-31G(d) 2419838.714.23.15×11.3210×17.110 EΔaH⧧ B3L5561YP/6-31G(d) B3L54Y38P/6-31G(d,p) mba ΔG⧧ 114 110 o ⧧ΔGFreeEnergyofActivation()inkJ−−11Tunneling)inMs,fortheMostPr X3LYPX3LYPX3LYP6-31G(d,p)6-311G(d)6-311G(d,p) 49625944575410210410111.3515.6115.51−−−×××4541.9108.5102.7103.764.003.80−−−×××4437.14103.4101.0310−−−×××2223.3101.4102.710 mratBrmpraedr3atpaoeeenLgovsqsntYiruikκklkocottiw4wPatoeuig1pout3d/nseredn6Asoeet-sbtaxs.3ot4atnpu12abetdtGalrTeeici(e(mhc7ssduit.m.e4s,r4rp2nuaei)ttcnc×a,etOhdluly19361airuivc1.....nse72733ara0psi07570ltsu−ream×××cbe0esba6du)111lootitc000hcoufu−−−tniaft663s2ltoa9ttthClt2eohkedt0TweJh/PmeelmakrecekJvoitc/ibesinlhvml,y4eaa2iottnonaiifcailobssntntoa93724hidhouc.....ge76475ifrte18020oogepnuhtr×××e4hayeremter111rhcgao000eawpryr−−−nletd,p653cathaeulyciaureltwnassdiatoiinnetonidhdgasf. sh This inadequacy is attributed to the limitation of the hybrid ⧧H’),andGibbkng;and,witw X3LYP6-31G(d) 544910113.81−×43.2103.86−×31.2410−×25.110 fopeAuanolntcwlhycheotiruoafigusnnshladultsmiovdoieaidslnscudtraoethlptedhaienrrenceauicoecstnslteyrioeboslneatfuttiwRdvinyieRsetHtnihcfOreeDS.emcF-FhreTiarcro-dshctdiaa-cipnlnacrilgusinmelacrptieopaednllqeydsumaaknDetidinroFieznTteaixctipitssoheonarat-f. Δvation(utTunneli B3LYP6-311G(d,p) 635811312.39−×62.5103.78−×69.4510−×47.010 ihrpmeoalvlieyaenmbtblaeeelrleiyaznpadtprieeortponeoa,r1mcr1ht,2ein0d,f2eo,1drp,8r2aee,1csv1tt2iiiovmdautuasiteoisnnttugoedneriearerstroeghriaeccvosaennascsnthedalolnawfttrsienoqnitnuheianfntrceeDyele-FcfraTtarcdotiioncsraicasl Energy(),EnthalpyofActiakandRateConstant(,withoktTunnelingat413K()413 B3LYPB3LYP6-31G(d,p)6-311G(d) 5666516110711612.2212.31−−××572.8106.4103.593.80−−××461.0102.4310−−××355.9109.610 |gaocscast∇ittunnaenorunnlddρunadetc(tabyhirtr|loief∇aus)enrnl|reic,gρ(ezsaqlde(aplua((reidspqne)usapirun|dcnefi)gotic,dnredixyvadedki-aadmpriintnn-bihfieadaoegaoantcstnisrtiteoomec-odnaoenrrepnvleoetypeoeaannlrrrfe-coeeogGtatrsenyixhdgotGx)iieiymncmcniAharhsgaa.nada1fttund1rifeiougot3ngnonenneecTsnc-tidctihto(tsoyioerGeefo)nornlnbGrfapas-ealociccyAltlcfaatasyohu)nnt(irrfcρ(omrta(edhe(nbcdler.qeiye1e)npuf1puago4eeaec−cnnfnttno1cdicDe1dvmttyirhi6naiFornbtaogLfnTitgaiornoacsnoplecdt)osonoadenelripwnnw)fρeuwρehthn(crn(iierracgdtrc))nlhhy)s--,, EA)ou Hartree−Fock exchange functionals to increase accuracy (which ActivationcyFactor(nstantwith B3LYP6-31G(d) 595411011.96−×68.4103.66−×53.0710−×31.410 aiimtsrseeataakt-htnGryaobGcwrtAiinvdefauGspnGechrtAfyioobrnrfmuiadnlasncftsuciueonc-ncthtoail-oa,cnsohasMaltss)0r.ab6teF-i2oeoXn.r8,9puexrsMoaemdveitdpaee-lxeGt,aeGnBmAs3iovLaerYenlyPda,cdhcwuyuehbriarctitodhe 3.enCo prediction of barrier heights, as they can adequately account for TableFrequRate Ea⧧ΔH⧧ΔGlogAekκwkwk413 hvaignhdeerrleWvealaslsoifntthereaocrtyiosnusc.1h00a−s10G2,4110is,11n1eFeudretdh.erinvestigationwith H DOI:10.1021/ie504110n Ind.Eng.Chem.Res.XXXX,XXX,XXX−XXX Industrial & Engineering Chemistry Research Article n-BA2-D1-1) indicate that the end-substituent groups (methyl, ethyl, and butyl acrylate side chains) do not affect the kinetics of CTP reaction in the alkyl acrylates. This can be explained through the similarity of the reactive sites involved in the CTP reaction of MA, EA, andn-BA.82,83 The pathways for the CTPmechanismsinthealkylacrylates(MA2-D1-1,EA2-D1-1, and n-BA2-D1-1) are determined through IRC calculations (Figure 8). The presence of concerted pathways can be ob- served through these calculations in the forward and backward directions starting from transition-state structures for MA, EA, and n-BA. 3.1.3.EffectoftheLivePolymerChainLength.Theeffects ofthelengthofalivepolymerchainontheactivationenergies andthegeometriesoftransitionstatesareexploredforMAand EA. The abstraction a hydrogen atom from a dead polymer (cid:129) chain by a live chain, which is initiated by M and has 3 or 4 2 monomer units, is investigated for MA (Figure 9). The acti- Figure8.Intrinsicreactioncoordinate(IRC)pathsfortheMA2-D1-1, vation energies and rate constants of these mechanisms are EA2-D1-1, and n-BA2-D1-1 mechanisms (energies are relative to given in Table 5. They indicate that the rate constants change reactants). at most 2 orders of magnitude, as the length of the live chain changes. The activation energies of these reactions nearly do The kinetic parameters estimated for the most likely CTP not change (at most 4 kJ/mol) by increasing the length of the mechanismsofMA,EA,andn-BA(MA2-D1-1,EA2-D1-1,and live chain. Figure 9. Mostprobable CTP mechanism involving a three [MA2-D1-1(a)] or four [MA2-D1-1(b)] MA-unitlive chain initiated by M(cid:129). 2 Table 5. Bond Length in Å, Activation Energy (E), Enthalpy (ΔH⧧), and Free Energy (ΔG⧧) in kJ mol−1; Tunneling Factor a (κ for WignerCorrection); and Frequency Factor (A) and Rate Constant (k, without Tunneling; and k : with Tunneling) in w w M−1 s−1 by Considering the Radicals with Different Monomer Units for MA and EA, Using B3LYP/6-31G(d,p) (C1−H2)Å (C3−H2)Å E ΔH⧧ ΔG⧧ log A k κ k a e w w MA2-D1-1ThreeMonomerUnits 1.37 1.35 59 54 114 10.63 1.70×10−6 3.76 6.39×10−6 MA2-D1-1FourMonomerUnits 1.39 1.36 56 51 118 7.56 3.00×10−7 3.86 1.16×10−6 EA2-D1-1ThreeMonomerUnits 1.37 1.36 54 49 123 4.52 3.80×10−8 3.79 1.44×10−7 I DOI:10.1021/ie504110n Ind.Eng.Chem.Res.XXXX,XXX,XXX−XXX Industrial & Engineering Chemistry Research Article Figure 10. Mostprobable CTP mechanism involving a three EA-unitlive chain initiated by M(cid:129). 2 Figure11.PossiblechaintransfertotheD2andD3deadpolymersmechanismsforMA,EA,andn-BA;Ri(i=1,2,and3)andRˈi(i=1,2,3, and 4) are the radicals formed through the Y-D2-iand Y-D3-imechanisms, respectively; Y= MA, EA, andn-BA. Table6.H−RBondDissociationEnergies(kJmol−1)forD2 three monomer units. The activation energy and rate constant and D3 Dead Polymers at 298 K, Using B3LYP/6-31G(d,p) of EA2-D1-1 (including two monomer units) mechanism do not change significantly, as the length of the live polymer chain H−Rbond-dissociationenergy increases (Table 5). This agrees with previous theoretical studies Y-D2-1 Y-D2-2 Y-D2-3 Y-D3-1 Y-D3-2 Y-D3-3 Y-D3-4 thatthepropagationrateconstantsofMAandMMAareinsensitive 363 417 387 357 364 366 405 to the chain length after the first propagating step.81 Such chain- lengthinsensitivityhasalsobeenreportedforhomoterminationrate coefficients in free-radical polymerization of acrylates.117 These The mechanism of CTP for EA (EA2-D1-1(a)) is explored findingsindicatethatitisappropriatetouseadimer(trimer)model as shown in Figure 10. In this mechanism the live chain has system to study the chain transfer to polymer reaction. J DOI:10.1021/ie504110n Ind.Eng.Chem.Res.XXXX,XXX,XXX−XXX
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