S_21387.book Page i Wednesday, July 5, 2000 10:22 AM The Mastery and Uses of Fire in Antiquity S_21387.book Page ii Wednesday, July 5, 2000 10:22 AM S_21387.book Page iii Wednesday, July 5, 2000 10:22 AM The Mastery and Uses of Fire in Antiquity j.e. rehder McGill-Queen’s University Press Montreal & Kingston London Ithaca • • S_21387.book Page iv Wednesday, July 5, 2000 10:22 AM © McGill-Queen’s University Press 2000 isbn 0-7735-2067-8 Legal deposit quarter 2000 Bibliothèque nationale du Québec Printed in Canada on acid-free paper This book has been published with the help of a grant from the Humanities and Social Sciences Federation of Canada, using funds provided by the Social Sciences and Humanities Research Council of Canada. McGill-Queen’s University Press acknowledges the financial support of the Government of Canada through the Book Publishing Industry Development Program (bpidp) for its activities. We also acknowledge the support of the Canada Council for the Arts for our publishing program. Canadian Cataloguing in Publication Data Rehder, J.E. The mastery and uses of fire in antiquity Includes bibliographical references and index. isbn 0-7735-2067-8 1. Pyrometallurgy – History. 2. Ceramics – History. 3. Metallurgical furnaces – History. I. Title. tn688.5.r44 2000 660′.29687 c00-900176-x All figures were drawn by the author. This book was typeset by Typo Litho Composition Inc. in 10/12 Sabon. S_21387.book Page v Wednesday, July 5, 2000 10:22 AM To Nonnie, wife and best friend S_21387.book Page vi Wednesday, July 5, 2000 10:22 AM S_21387.book Page vii Wednesday, July 5, 2000 10:22 AM Contents Acknowledgments xi Foreword xiii Preface xvii Introduction 3 1 The Nature of Heat and the Management of Its Temperature 9 2 How Furnaces Work 13 3 The Properties and Combustion of Biomass 25 4 Furnace Configurations for Biomass Fuel 38 5 Products Made in Antiquity in Biomass Fuelled Furnaces 46 6 The Manufacture and Properties of Charcoal 55 7 Combustion in Beds of Lump Charcoal 63 8 Combustion Air Supply for Charcoal 74 9 Furnace Configurations for Charcoal Fuel 84 10 The Reduction of Metals and the Functions of Slags 101 11 The Smelting of Copper 113 12 The Smelting, Forging, and Properties of Iron 122 S_21387.book Page viii Wednesday, July 5, 2000 10:22 AM viii Contents 13 Fuel Consumption by Pyrotechnology in Antiquity 145 14 Fuel Supply and Deforestation 153 15 Artifacts from the Operation of Furnaces 160 Appendices 1 Combustion in Fuel Beds of Charcoal 167 2 Pressure Drop in Tuyeres and Fuel Beds and Power Required 175 3 Natural Draft in Fuel Beds 180 4 A Furnace to Reliably Make a Bloom of Iron 189 Glossary 195 References 199 S_21387.book Page ix Wednesday, July 5, 2000 10:22 AM Tables and Figures tables 1 Pro-Forma Heat Balance 20 2 Proximate Analyses, Carbon Contents, and Heat Contents of Selected Biomass Fuels on Oven-Dry Basis 29 3 Biomass Fuel Consumption by Furnace Product 152 4 Effects of Air Supply Rate on Temperature and on Its Extent in a Coke Fuel Bed 171 figures 1 Effect of Furnace Size on Space Velocity Necessary to Maintain Temperature 16 2 Effects of Space Velocity and Fuel Reactivity on the Height of the High Temperature Zone 18 3 Heat Loss Rate as a Function of Wall Thickness and Inner Face Temperature 23 4 Effects of Moisture Content and Excess Air on Flame Temperature of Biomass Fuel 28 5 Reverberatory or Air Furnace 43 6 Gas Composition and Temperature in a Charcoal Fuel Bed 65 S_21387.book Page x Wednesday, July 5, 2000 10:22 AM x Tables and Figures 7 Approximate Plumes from Tuyeres in Fuel Beds 68 8 Temperature Distribution in a Fuel Bed with Single Tuyere 86 9 Iron Ore Reduction in a Small Bowl Furnace 87 10 Carbon Content of Iron Blooms versus FeO Content of Associated Slag 126 11 General Arrangement of Experimental Bloomery Furnace 191
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