Battery Performance Characterisation for Stand-Alone Photovoltaic Systems CJ de V PURCELL, BSc (Chem), UCT Energy for Development Research Centre Energy Research Institute, University of Cape Town September 1991 c ~--- -~--·-- ~ ----~----·,·' The copyright of this thesis vests in the author. No quotation from it or information derived from it is to be published without full acknowledgement of the source. The thesis is to be used for private study or non- commercial research purposes only. Published by the University of Cape Town (UCT) in terms of the non-exclusive license granted to UCT by the author. /,' ' { DECLARATION Id eclthaathrtie ds i sseirmsty ao twinoo rni gwionraIklit.b s e isnugb miitnt ed parftuilafli flothmreen d te groefMe a stoefSr c ieinnAc pep lSiceidea ntthc ee UniveorfCs aiptyTe o wnI.ht a nso btee ns ubmibtetfefodora ren dye groere examinaattai nuoynn i ve.r sity Signature Removed .......... ............ C dJeV PURCELL 1<;���1'\91 ~·· ... JJ' ,.. ABSTRACT One of the main factors limiting optimisation of PV system designs over the life of the system has been the lack of battery test data appropriate to PV applications. The main objective of this study was to determine accurate empirical data for locally available lead-acid batteries which could be used in photovoltaic systems and to present this data in a format directly applicable to PV system designers. The study included (i) a review of battery performance regimes typical of PV systems; (ii) a literature review of lead-acid battery performance and reactions important to PV applications, battery electrical models, battery life models, a review of specialist PV battery designs and the interaction of battery and voltage regulator in PV systems;. (iii) a review of testing and research literature, and the design of a suite of experimental procedures suitable for characterising batteries under PV operating regimes; (iv) the design and construction of a specialised battery test-unit to automatically perform tests and capture data; (v) selection, testing and characterisation of five generic types of batteries which could be used in local PV applications. The five types of lead-acid battery were: 1) conventional calcium alloy positive and negative grids, flat plate, flooded electrolyte, vented casing; 2) low antimony alloy positive grid, conventional calcium negative grid, flat plate, flooded electrolyte, vented casing; 3) low antimony alloy positive grid, heat treated calcium negative grid, flat plate, immobilised absorbed electrolyte, sealed casing with 0 cycle gas 2 recombination; 4) antimony alloy positive and negative grids, flat plate, flooded electrolyte, vented casing; 5) antimony alloy positive and negative grids, tubular plate, flooded electrolyte, vented casing. Selenium grid alloy cells and gelled electrolyte batteries were not represented amongst the batteries tested, owing to problems of availability or cost. i / Performance data presented at the temperatures and low currents typical of PV applications include discharge and capacity curves, charge curves and charge efficiency curves. Performance under PV cycling regimes is analysed. Life cycle estimates and associated battery life cycle costs are tabulated, with discussion of special considerations when selecting these batteries for a PV application. The battery data generated has also been incorporated in a database battery model in a PV system simulation package, PVPRO, for improved battery performance modelling. ii \' ACKNOWLEDGEMENTS I would like to thank the following people and organisations for their contributions to this research project: Dr Anton Eberhard and Bill Cowan for their guidance and supervision at various stages of this dissertation, the organisations in the battery and photovoltaic industries that so readily made their equipment available for testing, colleagues at the Energy for Development Research Centre for their persistent encouragement and interest, Susan, especially, for her patience and understanding during this time. iii
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