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System engineering management PDF

573 Pages·2004·15.268 MB·English
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(cid:2) TrimSize:6.125inx9.25in Blanchard5e ffirs.tex V1-01/22/2016 1:05pm Pageii (cid:2) (cid:2) (cid:2) (cid:2) TrimSize:6.125inx9.25in Blanchard5e ffirs.tex V1-01/22/2016 1:05pm Pagei SYSTEM ENGINEERING MANAGEMENT (cid:2) (cid:2) (cid:2) (cid:2) TrimSize:6.125inx9.25in Blanchard5e ffirs.tex V1-01/22/2016 1:05pm Pageii (cid:2) (cid:2) (cid:2) (cid:2) TrimSize:6.125inx9.25in Blanchard5e ffirs.tex V1-01/22/2016 1:05pm Pageiii SYSTEM ENGINEERING MANAGEMENT FIFTH EDITION Benjamin S. Blanchard (cid:2) Professor — Emeritus (cid:2) Department of Industrial and Systems Engineering Virginia Polytechnic Institute and State University Blacksburg, Virginia John E. Blyler Founding Advisor and Affiliate Professor Systems Engineering Department Portland State University Portland, Oregon (cid:2) (cid:2) TrimSize:6.125inx9.25in Blanchard5e ffirs.tex V1-01/22/2016 1:05pm Pageiv Thisbookisprintedonacid-freepaper.♾ Copyright©2016byJohnWiley&Sons,Inc.Allrightsreserved. PublishedbyJohnWiley&Sons,Inc.,Hoboken,NewJersey. PublishedsimultaneouslyinCanada. Nopartofthispublicationmaybereproduced,storedinaretrievalsystem,ortransmittedinanyformor byanymeans,electronic,mechanical,photocopying,recording,scanning,orotherwise,exceptas permittedunderSection107or108ofthe1976UnitedStatesCopyrightAct,withouteithertheprior writtenpermissionofthePublisher,orauthorizationthroughpaymentoftheappropriateper-copyfeeto theCopyrightClearanceCenter,222RosewoodDrive,Danvers,MA01923,(978)750-8400,fax(978) 646-8600,oronthewebatwww.copyright.com.RequeststothePublisherforpermissionshouldbe addressedtothePermissionsDepartment,JohnWiley&Sons,Inc.,111RiverStreet,Hoboken,NJ 07030,(201)748-6011,fax(201)748-6008,oronlineatwww.wiley.com/go/permissions. LimitofLiability/DisclaimerofWarranty:Whilethepublisherandauthorhaveusedtheirbesteffortsin preparingthisbook,theymakenorepresentationsorwarrantieswiththerespecttotheaccuracyor (cid:2) (cid:2) completenessofthecontentsofthisbookandspecificallydisclaimanyimpliedwarrantiesof merchantabilityorfitnessforaparticularpurpose.Nowarrantymaybecreatedorextendedbysales representativesorwrittensalesmaterials.Theadviceandstrategiescontainedhereinmaynotbesuitable foryoursituation.Youshouldconsultwithaprofessionalwhereappropriate.Neitherthepublishernor theauthorshallbeliablefordamagesarisingherefrom. Forgeneralinformationaboutourotherproductsandservices,pleasecontactourCustomerCare DepartmentwithintheUnitedStatesat(800)762-2974,outsidetheUnitedStatesat(317)572-3993or fax(317)572-4002. Wileypublishesinavarietyofprintandelectronicformatsandbyprint-on-demand.Somematerial includedwithstandardprintversionsofthisbookmaynotbeincludedine-booksorinprint-on-demand. IfthisbookreferstomediasuchasaCDorDVDthatisnotincludedintheversionyoupurchased,you maydownloadthismaterialathttp://booksupport.wiley.com.FormoreinformationaboutWiley products,visitwww.wiley.com. LibraryofCongressCataloging-in-PublicationDataisavailable: ISBN9781119047827(Hardcover) ISBN9781119225317(ePDF) ISBN9781119225324(ePub) CoverDesign:Wiley CoverImages:Bluearrowbackground©rzymuR/Shutterstock; Abstracttexturalbackground©saicle/shutterstock PrintedintheUnitedStatesofAmerica 10987654321 (cid:2) (cid:2) CONTENTS Preface xi 1 IntroductiontoSystemEngineering 1 1.1 DefinitionofaSystem / 2 1.1.1 TheCharacteristicsofaSystem / 2 1.1.2 CategoriesofSystems / 5 1.1.3 SystemofSystems(SOS) / 8 (cid:2) 1.2 TheCurrentEnvironment:SomeChallenges / 9 (cid:2) 1.3 TheNeedforSystemEngineering / 15 1.3.1 TheSystemLifeCycle / 16 1.3.2 DefinitionofSystemEngineering / 18 1.3.3 RequirementsforSystemEngineering / 25 1.3.4 SystemArchitecture / 26 1.3.5 SystemScience / 26 1.3.6 SystemAnalysis / 27 1.3.7 SomeAdditionalSystemModels / 28 1.3.8 SystemEngineeringintheLifeCycle(Some Applications) / 32 1.4 RelatedTermsandDefinitions / 34 1.4.1 Concurrent/SimultaneousEngineering / 35 1.4.2 SomeMajorSupportingDesignDisciplines / 36 1.4.3 LogisticsandSupply-ChainManagement(SCM) / 38 1.4.4 IntegratedSystemMaintenanceandSupport / 40 1.4.5 DataandInformationManagement / 43 1.4.6 ConfigurationManagement(CM) / 44 1.4.7 TotalQualityManagement(TQM) / 45 1.4.8 TotalSystemValueandLife-CycleCost(LCC) / 45 1.4.9 SomeAdditionalTermsAndDefinitions / 46 v (cid:2) (cid:2) vi CONTENTS 1.5 SystemEngineeringManagement / 47 1.6 Summary / 51 QuestionsandProblems / 51 2 TheSystemEngineeringProcess 53 2.1 DefinitionoftheProblem(CurrentDeficiency) / 55 2.2 SystemRequirements(NeedsAnalysis) / 56 2.3 SystemFeasibilityAnalysis / 57 2.4 SystemOperationalRequirements / 59 2.5 TheLogisticsandMaintenanceSupportConcept / 62 2.6 IdentificationandPrioritizationofTechnicalPerformance Measures(TPMs) / 69 2.7 FunctionalAnalysis / 74 2.7.1 FunctionalFlowBlockDiagrams(FFBDs) / 77 2.7.2 OperationalFunctions / 80 2.7.3 MaintenanceandSupportFunctions / 80 2.7.4 ApplicationofFunctionalAnalysis / 81 (cid:2) 2.7.5 InterfaceswithOtherSystemsinaSOSConfiguration / 88 (cid:2) 2.8 RequirementsAllocation / 90 2.8.1 FunctionalPackagingandPartitioning / 90 2.8.2 AllocationofSystem-LevelRequirementstothe SubsystemLevelandBelow / 92 2.8.3 TraceabilityofRequirements (Top-Down/Bottom-Up) / 95 2.8.4 AllocationofRequirementsinaSOSConfiguration / 95 2.9 SystemSynthesis,Analysis,andDesignOptimization / 97 2.10 DesignIntegration / 105 2.11 SystemTestandEvaluation / 108 2.11.1 CategoriesofTestandEvaluation / 110 2.11.2 IntegratedTestPlanning / 112 2.11.3 PreparationforTestandEvaluation / 113 2.11.4 TestPerformance,DataCollection,Analysis,and Validation / 115 2.11.5 SystemModifications / 115 2.12 Productionand/orConstruction / 117 2.13 SystemOperationalUseandSustainingSupport / 118 (cid:2) (cid:2) CONTENTS vii 2.14 SystemRetirementandMaterialRecycling/Disposal / 120 2.15 Summary / 121 QuestionsandProblems / 122 3 SystemDesignRequirements 125 3.1 DevelopmentofDesignRequirementsandDesign-To Criteria / 128 3.2 DevelopmentofSpecifications / 129 3.3 TheIntegrationofSystemDesignActivities / 135 3.4 SelectedDesignEngineeringDisciplines / 139 3.4.1 SoftwareEngineering / 139 3.4.2 ReliabilityEngineering / 144 3.4.3 MaintainabilityEngineering / 159 3.4.4 Human-FactorsEngineering / 174 3.4.5 SafetyEngineering / 185 3.4.6 SecurityEngineering / 187 3.4.7 ManufacturingandProductionEngineering / 189 3.4.8 LogisticsandSupportabilityEngineering / 191 3.4.9 DisposabilityEngineering / 199 (cid:2) (cid:2) 3.4.10 QualityEngineering / 200 3.4.11 EnvironmentalEngineering / 204 3.4.12 Value/CostEngineering(Life-CycleCosting) / 207 3.5 SOSIntegrationandInteroperabilityRequirements / 215 3.6 Summary / 216 QuestionsandProblems / 219 4 EngineeringDesignMethodsandTools 223 4.1 ConventionalDesignPractices / 225 4.2 AnalyticalMethods / 228 4.3 InformationTechnology,theInternet,andEmerging Technologies / 229 4.4 CurrentDesignTechnologiesandTools / 231 4.4.1 TheUseofSimulationinSystemEngineering / 235 4.4.2 TheUseofRapidPrototyping / 235 4.4.3 TheUseofMock-Ups / 236 4.5 Computer-AidedDesign(CAD) / 237 (cid:2) (cid:2) viii CONTENTS 4.6 Computer-AidedManufacturing(CAM) / 245 4.7 Computer-AidedSupport(CAS) / 246 4.8 Summary / 248 QuestionsandProblems / 249 5 DesignReviewandEvaluation 251 5.1 DesignReviewandEvaluationRequirements / 252 5.2 InformalDay-to-DayReviewandEvaluation / 256 5.3 FormalDesignReviews / 262 5.3.1 ConceptualDesignReview / 264 5.3.2 SystemDesignReviews / 265 5.3.3 Equipment/SoftwareDesignReviews / 266 5.3.4 CriticalDesignReview / 267 5.4 TheDesignChangeandSystemModificationProcess / 269 5.5 SupplierReviewandEvaluation / 272 5.6 Summary / 274 (cid:2) QuestionsandProblems / 274 (cid:2) 6 SystemEngineeringProgramPlanning 275 6.1 SystemEngineeringProgramRequirements / 278 6.1.1 TheNeedforEarlySystemPlanning / 278 6.1.2 DeterminationofProgramRequirements / 280 6.2 SystemEngineeringManagementPlan(SEMP) / 282 6.2.1 StatementofWork / 285 6.2.2 DefinitionofSystemEngineeringFunctionsand Tasks / 286 6.2.3 SystemEngineeringOrganization / 293 6.2.4 DevelopmentofaWorkBreakdownStructure (WBS) / 296 6.2.5 Specification/DocumentationTree / 303 6.2.6 TechnicalPerformanceMeasures(TPM) / 309 6.2.7 DevelopmentofProgramSchedules / 310 6.2.8 PreparationofCostProjections / 324 6.2.9 ProgramTechnicalReviewsandAudits / 328 6.2.10 ProgramReportingRequirements / 329 6.3 DeterminationofOutsourcingRequirements / 332 6.3.1 IdentificationofPotentialSuppliers / 334 6.3.2 DevelopmentofaRequestforProposal(RFP) / 336 (cid:2)

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