System 800xA Control 5.1 AC 800M Configuration - Abb

694 Pages·2010·7.89 MB·English

System 800xA Control
AC 800M
Configuration
System Version 5.1

Power and productivity
for a better worldTM

System 800xA Control
AC 800M
Configuration
System Version 5.1
NOTICE
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Copyright © 2003-2010 by ABB.
All rights reserved.
Release: June 2010
Document number: 3BSE035980-510
TABLE OF CONTENTS
About This Book
General............................................................................................................................15
Document Conventions...................................................................................................16
Warning, Caution, Information, and Tip Icons................................................................16
Terminology.....................................................................................................................17
Related Documentation...................................................................................................17
Section 1 - Basic Functi ons and Components
Introduction.....................................................................................................................19
Control Project Templates...............................................................................................21
Control Projects...............................................................................................................22
Program Organization Units, POU..................................................................................23
Entities and Reservation (Multi-User Engineering)........................................................24
Entities .............................................................................................................24
Reservation...........................................................................................................25
Environments...................................................................................................................26
Engineering and Production Environments..........................................................26
Remove Environment Changes............................................................................29
System Firmware Functions............................................................................................29
Hardware.........................................................................................................................31
Standard System Libraries with Hardware...........................................................32
Customized Hardware Types................................................................................34
Configuring the Controller...................................................................................34
Basic Hardware....................................................................................................37
Basic Library for Applications........................................................................................38
Application Types and Instances.....................................................................................39
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Table of Contents
Types and Instances - Concept.............................................................................40
Define a Type in the Editor..................................................................................41
Control Modules and Function Blocks................................................................47
Types in Applications...........................................................................................49
Types in User defined Library..............................................................................50
Modify Complex Types........................................................................................51
Decisions When Creating Types..........................................................................52
Create and Connect instances...............................................................................53
Function Block Execution...............................................................................................58
Control Module Execution...................................................................................60
FD Port .............................................................................................................61
Single Control Modules.......................................................................................63
Aspect instances...................................................................................................64
Variables and Parameters.................................................................................................66

Variable and Parameter Concept..........................................................................67
Variables .............................................................................................................69
Variable Entry.......................................................................................................70
Specific Initial Values...........................................................................................77
External Variables................................................................................................78
Access Variables...................................................................................................79
Communication between Applications Using Access Variables.........................81
Communication in an Application Using Global Variables.................................82
Communication Variables....................................................................................83
Control the Execution of Individual Objects........................................................88
Project Constants..................................................................................................92
I/O Addressing Guidelines...................................................................................96
Connecting Variables to I/O Channels.................................................................97
Extensible Parameters in Function Blocks.........................................................102
Keywords for Parameter Descriptions................................................................103
Property Permissions..........................................................................................105
Property Attribute Override................................................................................106
Viewer for Function Diagrams......................................................................................107
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Viewing the Diagram.........................................................................................107
Common Viewing Operations in Diagram.........................................................110
Objects in Diagram Viewer................................................................................111
Diagram Viewer in POU Online Editor (Online or Simulation View)...............119
Connecting the Diagram to Controller Tasks.....................................................120
Changing the Execution Order...........................................................................120
Library Management.....................................................................................................122
Connect Libraries...............................................................................................123
Import/Export Libraries.....................................................................................128
Create Libraries..................................................................................................128
Library States.....................................................................................................129
Library Versions.................................................................................................130
Library Password Protection..............................................................................133
Add Types to Libraries Used in Applications....................................................134

Add Customized Hardware Types to Library.....................................................137
Device Import Wizard........................................................................................138
Additional Files for Libraries with Hardware....................................................139
Delete Hardware Types......................................................................................143
Type Usage for Hardware Types........................................................................143
Hide and Protect Control Module Types, Function Block Types and Data Types........144
Protect a Self-Defined Type...............................................................................145
Protect MySupervision Type Example...............................................................146
Task Control..................................................................................................................150
Task Connections...............................................................................................150
Task Execution...................................................................................................154
Task Priority.......................................................................................................155
Interval Time......................................................................................................157
Offset ...........................................................................................................158
Execution Time..................................................................................................163
Overrun and Latency.....................................................................................................163
Overrun Supervision..........................................................................................163
Latency Supervision...........................................................................................166
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Task Abortion.....................................................................................................168
Load Balancing..................................................................................................169
Non-Cyclic Execution in Debug Mode..............................................................170
Task Analysis.................................................................................................................171
Exploring the Interface.......................................................................................172
Modifying Task Execution Time........................................................................176
Error and Warning Categories............................................................................176
Security..........................................................................................................................179
Authentication at Download...............................................................................179
Confirmed Online Write.....................................................................................181
Search and Navigation...................................................................................................181
Search and Navigation Dialog............................................................................182
Search Settings...................................................................................................183
Symbol and Definition.......................................................................................185

References..........................................................................................................186
Navigation to Editors.........................................................................................190
Search and Navigation Settings..........................................................................191
Search Data........................................................................................................194
Reports ...........................................................................................................194
Input and Output Signal Handling.................................................................................195
Backup Media................................................................................................................198
Compact Flash....................................................................................................199
Secure Digital.....................................................................................................199
Adding CF Card or SD Card to Hardware.........................................................200
Saving Cold Retain Values on Files...................................................................201
Downloading the Application to Removable Media..........................................203
Configuration Load............................................................................................203
Upgrading Controller Firmware using Backup Media.......................................204
Restoring Formatted CF Cards to Original Size................................................208
Compiler Switches.........................................................................................................209
Settings ...........................................................................................................209
Reports...........................................................................................................................212
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Difference Report...............................................................................................212
Source Code Report...........................................................................................215
Reports Generated at Download........................................................................217
Portability Verification.......................................................................................219
Performance Management.............................................................................................219
Project Documentation..................................................................................................222
Objects and Types..............................................................................................223
Editor Items........................................................................................................224
Used Types.........................................................................................................225
Section 2 - Alarm and Event Handling
Introduction...................................................................................................................227
Alarms and Events.............................................................................................228
Alarm and Event Library....................................................................................229

Process Alarm and Event Generation............................................................................229
Process Alarms and Events................................................................................230
Detection of Simple Events................................................................................239
Built-in Alarm and Event Handling in Other Libraries......................................239
External Time Stamps (S800 I/O)......................................................................244
External Time Stamps (PROFINET IO)............................................................244
External Time Stamps (INSUM)........................................................................246
Choose Alarm Handling Method for INSUM Alarms.......................................251
System Alarm and Event Generation............................................................................252
Controller Generated System Alarms and System Simple Events.....................253
User Generated System Alarms.........................................................................255
Handling Alarms and Events.........................................................................................255
Simple Events.....................................................................................................256
System Alarms and Events.................................................................................256
Time Stamps.......................................................................................................256
Alarm and Event Communication.................................................................................259
Subscriptions......................................................................................................259
Configuration of OPC AE Communication – Overview....................................259
Buffer Queues....................................................................................................261
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Buffer Configuration..........................................................................................262
Local Printers.....................................................................................................263
Print Format........................................................................................................263
Sending an Alarm to the Application.................................................................265
Third Party OPC Clients....................................................................................266
Translation – NLS Handling of Strings.........................................................................266
Alarm Examples............................................................................................................267
AlarmSimple_M Example.................................................................................268
Alarm and Event Aspect Example (AlarmSimple_M)......................................273
Alarm Owner Examples.....................................................................................274
Condition State Example....................................................................................278
Inhibit Example..................................................................................................280
Simple Event Examples.....................................................................................282
Alarm and Event Functions...........................................................................................286

System Diagnostics............................................................................................286
Acknowledgement Rules – State Diagrams.......................................................287
Alarm Shelving..............................................................................................................291
Section 3 - Communication
Introduction...................................................................................................................293
Communication Libraries..............................................................................................294
COMLI Communication Library.......................................................................294
Foundation FIELDBUS HSE Communication Library.....................................294
INSUM Communication Library.......................................................................298
MB300 Communication Library........................................................................302
MMS Communication Library...........................................................................303
MODBUS RTU Communication Library..........................................................304
MODBUS TCP Communication Library...........................................................304
Modem Communication Library........................................................................304
Siemens S3964 Communication Library...........................................................304
SattBus Communication Library........................................................................305
MTM Communication Library..........................................................................305
Serial Communication Library...........................................................................306
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