SYNTHESIS,CHARACTERIZATION,ANDGELATIONANDDEVELOPMENTOF LIQUIDCRYSTALLINEORDERDURINGISOTHERMALCUREOFRIGIDROD EPOXY By SEUNGHYUNCHO ADISSERTATIONPRESENTEDTOTHEGRADUATESCHOOL OFTHEUNIVERSITYOFFLORIDAINPARTIALFULFILLMENT OFTHEREQUIREMENTSFORTHEDEGREEOF DOCTOROFPHILOSOPHY UNIVERSITYOFFLORIDA 2002 Thisworkisdedicatedtomyfamily:mymother,fatherandsisterfortheirlove,support andtrustinme;myhusband,Dr.BongsooLee;andmychildren,ChungwonandSuyeon fortheirloveandpatience.Withouttheirendlesscaringandsupport,thisworkwouldnot havebeenpossible. u ACKNOWLEDGMENTS I would first like to acknowledge my advisor, Dr. Elliot P. Douglas, for his support,encouragement,knowledgeandguidance.Ialsoappreciatethemembersofmy supervisorycommittee:Dr.RonaldBaney,Dr.RandolphDuran,Dr.LaurieGowerand Dr.WolfgangSigmundfortheirvaluableadviceandguidance. Iwouldliketoextendmygratitudetomycolleagues:Dr.ArthurGavrinforhis helpfulknowledgeandsupportinsynthesis,Dr.JianxunFengandDongsikKimfortheir kindandfriendlyadviceandencouragement.Ialsothankallofmygroupmembersand friends who gave support, collaboration and encouragement: Yi-yeoun Kim, Tonya Bervaldi, Wei-ling Jia, Susan Leander, Stephanie DiFrancesco, Elizabeth Oborn, Dr. Han-yingZhaoandDerekLincoln. I greatly appreciate the provider of funding for this project: the U.S. Army Research Office (under Grant DAAG55-98-1-0114 to Dr. Elliot P. Douglas as a PresidentialEarlyCareerAwardforScientistsandEngineers). iii TABLEOFCONTENTS £age ACKNOWLEDGMENTS ii LISTOFTABLES vi LISTOFFIGURES vii ABSTRACT ix CHAPTER REVIEWOFLITERATURE 1 1 1.1 LiquidCrystals 1 1.1.1 LiquidCrystallinePolymers(LCPs) 3 1.1.2 LiquidCrystallineThermosets(LCTs) 4 1.1.3 Applications 6 1.2 ThermalStability 8 1.3 TheTransitionDiagrams 9 1.3.1 GelationandVitrificationTimes 9 1.3.2 MeasurementsofTransitions 10 1.3.3 TransitionDiagrams 11 1.4 CuringKinetics 13 1.5 GoalsofThisStudy 15 2 SYNTHESISANDCHARACTERIZATIONOFLIQUIDCRYSTALLINE EPOXYMONOMERS 17 2.1 Introduction 17 2.2 ExperimentalSection 18 2.2.1 Synthesisof4,4’-diglycidyloxy-a-methylstilbene(DOMS) 18 2.2.2 SynthesisofD2A1 22 2.2.3 ThermogravimetricAnalysis(TGA) 24 2.2.4 ResultsandDiscussion 24 2.2.5 SynthesisofDOMS 24 2.2.6 SynthesisofD2A1 37 2.2.7 ThermalAnalysis 43 2.3 OtherSyntheses 58 IV 1.1.1 SynthesisofCompoundIIwithHydroquinoneStartedfrom AllylBromide 58 1.1.2 CompoundIIIwithMethoxyHydroquinone 61 1.1.3 CompoundIVwithBiphenol .62 1.1.4 SynthesisofCompoundVIwithHydroquinoneStartedfrom 8-Bromo-l-Octene 63 1.1.5 SynthesisofCompoundVII .64 1.1.6 SynthesisofCompoundVIIIwithAcetoxyBenzoicAcid. 65 1.2 Conclusions 67 2 GELATIONANDDEVELOPMENTOFLIQUIDCRYSTALLINEORDER DURINGISOTHERMALCUREOFRIGIDRODEPOXY. 2.1 Introduction .69 2.2 ExperimentalSection .70 2.2.1 MaterialsandSamplePreparation .70 2.2.2 ParallelPlateRheology .71 2.32.2.R3esultDsifafnedreDntiisaclusSsciaonnningCalorimetry(DSC) .7721 2.3.1 TransitionDiagrams .72 2.3.2 GelPointsvs.Conversion .82 2.3.3 PhaseTransitionvs.Conversion 88 2.4 Conclusions .93 3 CONCLUSIONSANDFUTUREWORK REFERENCES 102 BIOGRAPHICALSKETCH 109 LISTOFTABLES Table page 2-1ElementalAnalysisresultsfordiol 19 2-2ElementalAnalysisresultsforDOMS 20 2-3ElementalAnalysisresultsforD2A1 23 2-4TransitiontemperaturesofDOMS 31 2-5TransitiontemperaturesofD2A1 38 2-6Gelationtimesforvariouscuringagents 43 2-7ThermogravimetricAnalysisdatacomparisonforDOMSandDGEBA 50 22--8ElementalAnalysisresultsofCompound1 60 3- 2-9ElementalAnalysisresultsofCompoundII 60 2-10Transitiontemperatures(10°C/minrate) 61 2-11ElementalAnalysisresultsofCompoundIII 62 2-12ElementalAnalysisresultsofCompoundIV 62 2-13Transitiontemperatures(10°C/minrate)ofCompound IV 62 2-14ElementalAnalysisresultsofCompoundV 63 15ElementalAnalysisresultsofCompoundVI 64 1TmiamxeismoufmlioqfuidDcSrCyst(taplelaikn)ephaseappearancebyPOM(t|C)andsecondpeak 78 3-2Geltimesandconversionatgelpoints 88 3-3Timesofliquidcrystallinephaseappearance(t|c)andconversion atphasetransition(aic) 91 vi LISTOFFIGURES 1- 2F-igure page 1-1 Liquidcrystallinemesophases 2 2TypicalLCTmonomers 7 1SynthesisschemeforDiol 26 2-2SynthesisschemeforDOMS 27 2-3SynthesismechanismforDiol 29 2-4SynthesisstepsofDOMSfromdiolandepichlorohydrin 30 2-5DSCthermographsforDOMS(10°C/min,N2) 32 2-6SchemeofDOMSandsulfanilamide 34 2-7Curingmechanism 35 2-8SynthesisschemeforD2A1 39 2-9PolarizedopticalmicroscopyofD2A1 40 2-10Curingagents 44 2-11Gelpointandvitrificationpointdetermination 45 2-12ThermogravimetricAnalysisscanofDOMS-SAAsystem (heatingrate10°C/min,underN2) 46 2-14ChemicalstructureofDGEBA 48 2-15ThermogravimetricAnalysisscanofDOMSandDGEBA (heatingrate10°C/min,underN2) 48 2-16ThermogravimetricAnalysisscanofD2Al-2.0wt%MIsystem 49 2-17Flynn-WallplotofDOMS-SAAsystem 53 2-18PlotofInqvs.1/Tforoc=0.40forcalculationofEd 54 2-19ActivationenergiesfordecompositionofDOMS-SAAsystem 55 2-20ActivationenergiesfordecompositionofD2Al-2.0wt%MIsystem 56 2-21Synthesisscheme 59 22--22MolecularstructureofCompoundIII 61 32--23MolecularstructureofCompoundIV 62 2-24MolecularstructureofCompoundVI 64 2-25Synthesisscheme 65 26Synthesisscheme 66 1oLfiqDuOidMSCr-ySstAalAlinseysPtheamseTimeTemperatureTransformationdiagram 75 3-2IsothermalscandiagramofDSCat150°C 77 3-3TimeTemperatureTransformationdiagramofD2A1-1.5wt%MIsystem 79 3-4LiquidCrystallinePhaseTimeTemperatureTransformationdiagram ofD2Al-2.0wt%MIsystem 80 3-5TimeTemperatureTransformationdiagramofD2A1-2.5wt%MIsystem 81 3-6Cureexothermofuncuredandpartiallycuredsample 84 3-7ConversionatgelationforDOMS-SAAsystem 87 3-8ArrheniusplotofIn(tgei)vs.1/T 89 3-9Plotofphasetransitiontemperatureandgelpointsvs.conversion 90 3-10Idealizedplotforcuretemperaturevs.timeorconversion 100 viii AbstractofDissertationPresentedtotheGraduateSchool oftheUniversityofFloridainPartialFulfillmentofthe RequirementsfortheDegreeofDoctorofPhilosophy SYNTHESIS,CHARACTERIZATION,ANDGELATIONANDDEVELOPMENTOF LIQUIDCRYSTALLINEORDERDURINGISOTHERMALCUREOFRIGIDROD EPOXY By SeunghyunCho August2002 Chairman:ElliotP.Douglas MajorDepartment:MaterialsScienceandEngineering Theliquidcrystallinethermosetmonomers4,4’-diglycidyloxy-a-methylstilbene (DOMS) and D2A1 that resulted from reaction between DOMS and aniline were synthesized.Themonomerswerecharacterizedwithcross-polarizedopticalmicroscopy, differentialscanningcalorimetry(DSC)anddynamicthermogravimetricanalysis(TGA). DOMS showed monotropic liquid crystalline mesophase and D2A1 showed smectic phaseevenatroomtemperatureandturnedintonematicthencleareduponheating. DOMSwascuredwithsulfanilamide(SAA)andD2A1 wascuredwithcatalytic curingagent,1-methylimidazole(MI).ThermalstabilitytestsofDOMS-SAA,D2A1-MI andcommercialnonliquidcrystallineepoxy,diglycidyletherofbisphenolA(DGEBA) SAA system via dynamic TGA shows that the factor that most influences thermal stability is the molecular structure ofthe material itselfrather than liquidcrystalline phases.The%conversiondataweredeterminedfromdynamicDSCscantoexaminethe IX applicabilityofFlory’sgelationtheory.Theresultsrevealthateventhoughtheamountof reaction that occurs in the liquid crystalline phase is different at different cure temperatures, the isoconversion theory ofgelation fits quite well. The actual average value ofthe conversion at the gel point is 0.677, which is slightly higher than the calculatedtheoretical valueof0.577becauseofthe failedassumptionsofthis theory. Thatis,theremightbereactivitydifferencesamongthesametypesoffunctionalgroups andintramolecularconnectionsarepossible. Thephasetransitionsdonotshowisoconversionbehaviorincontrasttogelation. Instead,theconversionwherephasechangesfromisotropictoaliquidcrystallinephase tendstoincreasewithtemperaturebecausethecriticallengthofthemoleculesneededfor theliquidcrystallinityincreaseswithtemperature. x