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Sustainable Plastics: Environmental Assessments of Biobased, Biodegradable, and Recycled Plastics PDF

338 Pages·2014·4.41 MB·English
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Sustainable Plastics Sustainable Plastics Environmental Assessments of Biobased, Biodegradable, and Recycled Plastics Joseph P. Greene CoverDesign:Wiley CoverImage:Courtesyoftheauthor Copyright©2014byJohnWiley&Sons,Inc.Allrightsreserved. PublishedbyJohnWiley&Sons,Inc.,Hoboken,NewJersey. PublishedsimultaneouslyinCanada. Nopartofthispublicationmaybereproduced,storedinaretrievalsystem,ortransmittedinany formorbyanymeans,electronic,mechanical,photocopying,recording,scanning,orotherwise, exceptaspermittedunderSection107or108ofthe1976UnitedStatesCopyrightAct,without eitherthepriorwrittenpermissionofthePublisher,orauthorizationthroughpaymentofthe appropriateper-copyfeetotheCopyrightClearanceCenter,Inc.,222RosewoodDrive,Danvers, MA01923,(978)750-8400,fax(978)750-4470,oronthewebatwww.copyright.com.Requests tothePublisherforpermissionshouldbeaddressedtothePermissionsDepartment,JohnWiley &Sons,Inc.,111RiverStreet,Hoboken,NJ07030,(201)748-6011,fax(201)748-6008,or onlineathttp://www.wiley.com/go/permission. LimitofLiability/DisclaimerofWarranty:Whilethepublisherandauthorhaveusedtheirbest effortsinpreparingthisbook,theymakenorepresentationsorwarrantieswithrespecttothe accuracyorcompletenessofthecontentsofthisbookandspecificallydisclaimanyimplied warrantiesofmerchantabilityorfitnessforaparticularpurpose.Nowarrantymaybecreatedor extendedbysalesrepresentativesorwrittensalesmaterials.Theadviceandstrategiescontained hereinmaynotbesuitableforyoursituation.Youshouldconsultwithaprofessionalwhere appropriate.Neitherthepublishernorauthorshallbeliableforanylossofprofitoranyother commercialdamages,includingbutnotlimitedtospecial,incidental,consequential,orother damages. Forgeneralinformationonourotherproductsandservicesorfortechnicalsupport,please contactourCustomerCareDepartmentwithintheUnitedStatesat(800)762-2974,outsidethe UnitedStatesat(317)572-3993orfax(317)572-4002. Wileyalsopublishesitsbooksinavarietyofelectronicformats.Somecontentthatappearsin printmaynotbeavailableinelectronicformats.FormoreinformationaboutWileyproducts,visit ourwebsiteatwww.wiley.com. LibraryofCongressCataloging-in-PublicationData: Greene,JosephP.,1961- Sustainableplastics:environmentalassessmentsofbiobased,biodegradable,andrecycled plastics/JosephP.Greene. pagescm Includesbibliographicalreferencesandindex. ISBN978-1-118-10481-1(hardback) 1.Biodegradableplastics. 2.Plastics–Recycling. 3.Plastics–Environmentalaspects. 4.Greenchemistry.I.Title. TP1180.B55G74352014 668.4–dc23 2013051271 PrintedintheUnitedStatesofAmerica. 10 9 8 7 6 5 4 3 2 1 Contents Preface xi Dedication xiii Glossary xv 1. Introduction to Sustainability 1 1.1 SustainabilityDefinition, 1 1.2 GreenChemistryDefinitions, 6 1.3 GreenEngineeringDefinitions, 7 1.4 SustainabilityDefinitionsforManufacturing, 8 1.5 LifeCycleAssessment, 10 1.6 LeanandGreenManufacturing, 10 1.7 Summary, 11 References, 11 ReviewQuestions, 13 ReviewProblems, 13 ReviewExercises, 14 2. Environmental Issues 15 2.1 ThePlanetisWarming, 15 2.2 MeltingofGlaciers, 17 2.3 RisingSeas, 19 2.4 CausesofGlobalWarming, 20 2.5 OceanPollutionandMarineDebris, 23 2.6 ChemicalPollutionfromPlastics, 38 2.7 LandfillTrash, 39 2.8 Summary, 42 References, 43 ReviewQuestions, 47 ReviewProblems, 48 ReviewExercises, 49 v vi Contents 3. Life Cycle Information 51 3.1 LifeCycleAssessmentforEnvironmental Hazards, 51 3.2 LifeCycleAssessmentDefinitions, 52 3.3 ISO14040/14044LifeCycleAssessment Standards, 55 3.4 SensitivityAnalysis, 58 3.5 MinimalAcceptableFrameworkforLifeCycle Assessments, 59 3.6 LifeCycleInventoryforPetroleum-BasedPlastics, 60 3.7 LifeCycleAssessmentforBiobasedPolyLactic Acid, 63 3.8 Summary, 66 References, 67 ReviewQuestions, 68 ReviewProblems, 69 ReviewExercises, 70 4. Biobased and Biodegradable Polymers 71 4.1 BiobasedandBiodegradableDefinitions, 71 4.2 BiobasedPolymers, 73 4.3 Petroleum-BasedCompostablePolymers, 92 4.4 LifeCycleAssessmentofCompostableand BiodegradablePolymers, 97 4.5 Summary, 99 References, 99 ReviewQuestions, 103 ReviewProblems, 104 ReviewExercises, 106 5. Biobased and Recycled Petroleum-Based Plastics 107 5.1 BiobasedConventionalPlastics, 107 5.2 RecycledPetroleum-BasedPlastics, 113 5.3 OxodegradableAdditivesforPlastics, 120 5.4 Summary, 121 References, 122 ReviewQuestions, 124 Contents vii ReviewProblems, 124 ReviewExercises, 126 6. End-of-Life Options for Plastics 129 6.1 USEPAWarmProgram, 129 6.2 MechanicalRecyclingofPlastics, 130 6.3 ChemicalRecycling, 131 6.4 Composting, 132 6.5 WastetoEnergy, 133 6.6 LandfillOperations, 136 6.7 LifeCycleAssessmentofEnd-of-LifeOptions, 137 6.8 Summary, 139 References, 140 ReviewQuestions, 142 ReviewProblems, 143 ReviewExercises, 144 7. Sustainable Plastic Products 145 7.1 Introduction, 145 7.2 SustainablePlasticPackaging, 146 7.3 SustainablePlasticGroceryBags, 159 7.4 LifeCycleAssessmentofSustainablePlastic Bottles, 177 7.5 Summary, 180 References, 181 ReviewQuestions, 183 ReviewProblems, 184 ReviewExercises, 186 8. Biobased and Biodegradation Standards for Polymeric Materials 187 8.1 Introduction, 187 8.2 BiobasedStandardTestMethod, 190 8.3 IndustrialCompostEnvironment, 192 8.4 MarineEnvironment, 210 8.5 AnaerobicDigestion, 217 8.6 ActiveLandfill, 223 8.7 HomeCompost, 228 viii Contents 8.8 SoilBiodegradation, 231 8.9 Summary, 232 References, 234 ReviewQuestions, 235 ReviewProblems, 235 ReviewExercises, 237 9. Sustainable Strategies for Plastics Companies 239 9.1 SustainablePlasticsManufacturingandBest Practices, 239 9.2 ManualCreationofLifeCycleAssessment Calculations, 240 9.3 CarbonCreditsandCarbonTaxes, 245 9.4 Summary, 246 References, 247 ReviewQuestions, 247 ReviewProblems, 248 ReviewExercises, 249 10. Future of Sustainable Plastics 251 10.1 SustainableBiobasedPlasticsMadefrom RenewableSources, 252 10.2 SustainableTraditionalPlasticsMadefrom RenewableSources, 254 10.3 GrowthinBiobasedPlasticswithDevelopmentof DurableGoods, 255 10.4 GrowthinBiobasedPlasticsforPharmaceuticals andMedicalDevices, 256 10.5 Summary, 257 References, 258 ReviewQuestions, 260 ReviewProblems, 260 ReviewExercises, 261 Appendix A Injection Molding 263 A.1 Introduction, 263 A.2 ProcessControlDuringInjectionMolding, 264 A.3 MoldsforInjectionMolding, 272

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