Sustainable Machining

90 Pages·2017·3.419 MB·English

by  J. Paulo Davim (eds.)

Materials Forming, Machining and Tribology
J. Paulo Davim Editor
Sustainable
Machining
Materials Forming, Machining and Tribology
Series editor
J. Paulo Davim, Aveiro, Portugal
More information about this series at http://www.springer.com/series/11181
J. Paulo Davim
Editor
Sustainable Machining
123
Editor
J.PauloDavim
Department ofMechanical Engineering
University of Aveiro
Aveiro
Portugal
ISSN 2195-0911 ISSN 2195-092X (electronic)
Materials Forming,Machining andTribology
ISBN978-3-319-51959-3 ISBN978-3-319-51961-6 (eBook)
DOI 10.1007/978-3-319-51961-6
LibraryofCongressControlNumber:2016963422
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Preface
World Commission on Environmental Development defined sustainable develop-
ment “as a process of change in which the exploitation of resources, the direction
of investment, the orientation of technological development and institutional
changearemadeconsistentwiththefutureaswellaspresentneeds.”Theconcept
involves economic, social, and environmental dimensions. In the last years,
sustainable machining has gained increasing importance in the context of the
environmental dimension. In general, when we deal with machining, several pol-
lutants are produced which need to be properly handled in order to protect the
environment.Environmentalfriendlymachiningattemptstominimizeconsumption
ofthecuttingfluidsandenergy.Therecyclingofcuttingtoolsandchipsisanother
issue with great importance in the sustainable machining.
The purpose of this book is to present a group of examples exemplifying
research in sustainable machining. Chapter 1 of this book provides improving
sustainabilityofmachiningoperationasasystemendeavor.Chapter 2isdedicated
to use of vegetable-based cutting fluids for sustainable machining. Chapter 3
containsinformationonincorporatingenergyefficiencyinperformancemeasuresof
machining (experimental investigation and optimization). Finally, Chap. 4 is ded-
icated to Ice Jet machining (a sustainable variant of abrasive water jet machining).
The present book can be used as a research book for final undergraduate engi-
neeringcourseorasatopiconmanufacturingengineeringatthepostgraduatelevel.
Likewise, this book can serve as a valuable reference for academics, researchers,
mechanical,manufacturing,industrial,environmental,andmaterialsengineers,and
professionals in machining technology and related industries. The interest of
scientific in this book is evident for many important centers of the research, lab-
oratories, and universities as well as industry.
v
vi Preface
TheeditoracknowledgesSpringerforthisopportunityandprofessionalsupport.
Finally, I would like to thank all the chapter authors for their availability for this
project.
Aveiro, Portugal J. Paulo Davim
February 2017
Contents
1 Improving Sustainability of Machining Operation as a System
Endeavor.. .... .... .... ..... .... .... .... .... .... ..... .... 1
Viktor P. Astakhov
2 Use of Vegetable-Based Cutting Fluids for Sustainable
Machining . .... .... .... ..... .... .... .... .... .... ..... .... 31
R.R. Srikant and P.N. Rao
3 Incorporating Energy Efficiency in Performance Measures
of Machining: Experimental Investigation and Optimization... .... 47
Asif Iqbal and Khalid A. Al-Ghamdi
4 Ice Jet Machining: A Sustainable Variant of Abrasive Water
Jet Machining .. .... .... ..... .... .... .... .... .... ..... .... 67
Kapil Gupta, Muralidhar Avvari, Able Mashamba
and Manjaiah Mallaiah
Index .... .... .... .... .... ..... .... .... .... .... .... ..... .... 79
vii
Editor and Contributors
About the Editor
J. Paulo Davim received his Ph.D. in mechanical engineering in 1997, M.Sc. degree in
mechanical engineering (materials and manufacturing processes) in 1991, Licentiate degree (5
years)inmechanicalengineeringin1986,fromtheUniversityofPorto(FEUP),theAggregatetitle
(Fullhabilitation)fromtheUniversityofCoimbrain2005,andaD.Sc.fromLondonMetropolitan
Universityin2013.HeisEurIngbyFEANI-BrusselsandseniorcharteredengineerbyPortuguese
Institution of Engineers with a MBA and has a specialist title in engineering and industrial
management. Currently, he is a professor at the Department of Mechanical Engineering of the
University of Aveiro. He has more than 30 years of teaching and research experience in manu-
facturing, materials, andmechanical engineering withspecialemphasisinmachining andtribol-
ogy.Recently,hehasalsointerestinmanagement/industrialengineeringandhighereducationfor
sustainability/engineeringeducation.Hehasreceivedseveralscientificawards.Hehasworkedas
anevaluatorofprojectsforinternationalresearchagenciesaswellasanexaminerofPh.D.thesis
for many universities. He is the editor in chief of several international journals, guest editor of
journals,bookseditor,bookserieseditor,andscientificadvisoryformanyinternationaljournals
andconferences.Presently,heisaneditorialboardmemberof30internationaljournalsandactsas
reviewer for than 80 prestigious Web of Science journals. In addition, he has also published as
author and co-author more than 10 books, 60 book chapters, and 400 articles in journals and
conferences (more 200 articles in journals indexed in Web of Science/h-index 36+ and
SCOPUS/h-index45+).
Contributors
Khalid A. Al-Ghamdi Department of Industrial Engineering, King Abdulaziz
University, Jeddah, Saudi Arabia
Viktor P. Astakhov General Motors Business Unit of PSMi, Okemos, MI, USA
Muralidhar Avvari Department of Mechanical and Industrial Engineering
Technology, University of Johannesburg, Doornfontein Campus, Doornfontein,
Johannesburg, South Africa
ix
x EditorandContributors
Kapil Gupta Department of Mechanical and Industrial Engineering Technology,
University of Johannesburg, Doornfontein Campus, Doornfontein, Johannesburg,
South Africa
Asif Iqbal Department of Industrial Engineering, King Abdulaziz University,
Jeddah, Saudi Arabia
Manjaiah Mallaiah Department of Mechanical Engineering Science, University
of Johannesburg, Kingsway Campus, Auckland Park, Johannesburg, South Africa
Able Mashamba Department of Mechanical and Industrial Engineering
Technology, University of Johannesburg, Doornfontein Campus, Doornfontein,
Johannesburg, South Africa
P.N. Rao Department of Technology, University of Northern Iowa, Cedar Falls,
IA, USA
R.R. Srikant Department of Technology, University of Northern Iowa, Cedar
Falls, IA, USA