Surface Engineering: Methods and Applications

325 Pages·2022·48.991 MB·English

by  R. S. Walia, Qasim Murtaza, Shailesh Mani Pandey, Ankit Tyagi

Surface Engineering
Surface engineering is considered an important aspect in the reduction of
friction and wear. This reference text discusses a wide range of surface engi-
neering technologies along with applications in a comprehensive manner.
The book describes various methods in surface engineering technology
with a thorough explanation of various aspects of each process that comes
under this domain. Apart from an enhanced explanation of the process and
its attributes, this book also gives insight into the types of materials, applica-
tions, and optimization of surface engineering techniques. It discusses
important topics including surface engineering of the functionality of graded
materials, materials characterization, processing of biomaterials, design,
surface modification technologies and process control, smart manufactur-
ing, artificial intelligence, and machine learning applications.
The book
• discusses computational and simulation analyses for better selection
of process parameters.
• covers optimizations of processes with state-of-the-art technologies.
• discusses applications of surface engineering in medical, agricultural,
architecture engineering, and allied sectors.
• covers processing techniques of biomaterials in surface engineering.
The text is useful for senior undergraduate, graduate students, and academic
researchers working in diverse areas such as industrial and production
engineering, mechanical engineering, materials science, and manufacturing
science. It covers a hybrid process for surface modification, modeling tech-
niques, and issues in surface engineering.

Surface Engineering
Methods and Applications
Edited by
R. S. Walia
Qasim Murtaza
Shailesh Mani Pandey
Ankit Tyagi
First edition published 2023
by CRC Press
6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487-2742
and by CRC Press
4 Park Square, Milton Park, Abingdon, Oxon, OX14 4RN
CRC Press is an imprint of Taylor & Francis Group, LLC
© 2023 selection and editorial matter, R. S. Walia, Qasim Murtaza, S. M. Pandey and Ankit
Tyagi individual chapters, the contributors
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and publisher cannot assume responsibility for the validity of all materials or the consequences
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Library of Congress Cataloging-in-Publication Data
Names: Walia, R. S., editor. 
Title: Surface engineering : methods and applications / edited by R.S.
   Walia, Qasim Murtaza, S. M Pandey, and Ankit Tyagi. 
Other titles: Surface engineering (CRC Press) 
Description: First edition. | Boca Raton : CRC Press, [2023] | Includes
   bibliographical references and index.
Identifiers: LCCN 2022026128 (print) | LCCN 2022026129 (ebook) | ISBN
   9781032055015 (hbk) | ISBN 9781032333700 (pbk) | ISBN 9781003319375
   (ebk) 
Subjects: LCSH: Surfaces (Technology)
Classification: LCC TA418.7 .S848 2023  (print) | LCC TA418.7  (ebook) |
   DDC 620/.44--dc23/eng/20221011
LC record available at https://lccn.loc.gov/2022026128
LC ebook record available at https://lccn.loc.gov/2022026129
ISBN: 978-1-032-05501-5 (hbk)
ISBN: 978-1-032-33370-0 (pbk)
ISBN: 978-1-003-31937-5 (ebk)
DOI: 10.1201/9781003319375
Typeset in Sabon
by SPi Technologies India Pvt Ltd (Straive)
Contents
Preface vii
Editors ix
Contributors xi
1 Surface engineering: redefining surface in global perspective 1
SHUBHANGI CHOURASIA, SHAILESH MANI PANDEY, KALPANA GUPTA,
ABDUL FAHEEM, QASIM MURTAZA, AND R. S. WALIA
2 Tribological hybrid materials 11
AARTI P. MORE AND PRADNYA D. DESAI
3 Nanotechnology and surface engineering 69
PANKAJ SHRIVASTAVA, ARKA GHOSH, AND SYED NASIMUL ALAM
4 Surface engineering of nanomaterials: processing and
applications 95
MAINAK SAHA AND MANAB MALLIK
5 Laser surface modification of metal additive manufactured
parts: a case study of ex-situ and in-situ methodology 121
ABHISHEK KUMAR, BIJAYA BIKRAM SAMAL, ASHISH KUMAR NATH, AND
CHERUVU SIVA KUMAR
6 Review of materials and methods in 3D printing 145
S. GANESHKUMAR, V. NAVEENPRABHU, K. SATHISH, AND R. VIVEK
7 The framework of combining artificial intelligence with
additive manufacturing 153
S. GANESHKUMAR, T. DEEPIKA, R. SURESHKUMAR, AND V. NAVEENPRABHU
v
vi Contents
8 A review of metallic deposition in polymer substrate using
cold spray additive manufacturing approach 163
ABDUL FAHEEM, FAISAL HASAN, SHUBHANGI CHOURASIA, ANKIT TYAGI,
SHAILESH MANI PANDEY, AND QASIM MURTAZA
9 Anodization of implantable metal and alloy surfaces: pur-
pose and scope 169
SIKTA PANDA, CHANDAN KUMAR BISWAS, AND SUBHANKAR PAUL
10 Effect of surface treatment of cenospheres on the mechanical
properties of cenosphere/recycled-PET composites 191
B. KRISHNA PRABHU, S. M. KULKARNI, AND AJITH G. JOSHI
11 Effects of performance parameters, surface failure and
mitigation techniques on steam turbine blades 205
SATYAJEET KUMAR AND SHAILESH MANI PANDEY
12 Performance analysis of tidal turbine blades for different
composite materials 219
R. DEEPAK SURESH KUMAR, JUSTIN JOSEPH, K. B. VIGNESHWARA,
K. T. YUGENDHERAN, AND N. ADITHYA
13 Surface texturing for reducing sliding friction and wear
under dry and lubricated conditions 233
PEDDAKONDIGALLA VENKATESWARA BABU, SYED ISMAIL, AND
VASAVI BOGGARAPU
14 Industry 5.0 for sustainable manufacturing: new product,
services, organizational and social information 243
SHUBHANGI CHOURASIA, SHAILESH MANI PANDEY, KALPANA GUPTA,
QASIM MURTAZA, AND R. S. WALIA
15 Surface modification of titanium for drug-eluting stents 257
MONALISHA MOHANTA AND A. THIRUGNANAM
16 Dry sliding wear behaviour of HVOF-sprayed cermet coatings
(CrC-NiCr, WC-Co and WC-Co-Cr) using statistical analysis
and ANN models 289
R. SURESH, AJITH G. JOSHI, AND M. MANJAIAH
Index 309
Preface
Surface engineering has been regarded as one of the most important
approaches to the reduction of friction and wear. The product requires sur-
face engineering for excellent mechanical, chemical, and tribological prop-
erties and higher performance. With advancements in surface engineering
processes, the product performance and efficiency have increased and are
ever growing. From traditional to advance engineering, the processes have
evolved immensely over time. One domain of advanced surface engineering
processes is the involvement of biomaterials, smart materials, and hybrid
materials in the processes.
This book details out a wide range of surface engineering technologies
along with applications in a comprehensive manner. It elaborates on various
technologies invented and employed for surface engineering of products
with different materials and modifications. The primary aim of this book is
to give the readers a well-informed layout of the surface engineering tech-
nology that ranges from nanomaterials to hybrid and smart materials,
Industry 4.0, smart manufacturing, and technologies involved in the indus-
try-specific applications each possesses. It also talks about various aspects of
surface engineering that are different from process-specific details. Some of
these aspects are computational and simulation analysis, the use of artificial
intelligence and machine learning, design modification, process control, and
vii
viii Preface
their characteristics for engineering compatibility. The authors have very
distinctively brought together current research archives from various sources
and have come up with a platform that has surface engineering technology
together with latest research technologies used in these processes for the
readers to benefit from. The readers perceive this platform in a manner
which makes it easy and better for them to understand and gain from. This
easy manner of understanding provides the readers with an opportunity to
have a deep understanding of the methods, materials, applications, and opti-
mization of surface engineering technology.
The book has a wide scope of reaching out to a diverse audience including
but not limited to production or manufacturing engineers, researchers, and
academicians. The audience will be guided by this book to be able to make
appropriate process selections for different types of materials used for sur-
face engineering. The researcher scope of this book is that it will help the
research fraternity in narrowing down steps for further research in similar
domain. The book very distinctively provides scope of further enhancements
to the surface engineering technology by providing explanations on latest
advancements in the manufacturing processes. With industries advancing in
the Fourth Industrial Revolution, these processes are needed to be revamped
with new materials and techniques to keep their pace with industrial pro-
duction standards. A section of the book is dedicated to the application and
optimization of surface engineering techniques.
Editors
R. S. Walia is a Professor and Head of the Department of Production &
Industrial Engineering, Punjab Engineering College, Chandigarh, India.
He earned his Ph.D. (2006) in the area of Centrifugal Force Assisted
Abrasive Flow Machining Process from IIT Roorkee, India. He has also
worked as Professor at Delhi Technological University, Delhi, India.
He has visited various academic institutions and industries in several
countries for academic pursuits.
His research interests include Advanced Manufacturing Processes,
Industrial Engineering, Work System Design and Ergonomics, Operation
Research, Industrial Quality Control, Precision Manufacturing, and
Advanced Manufacturing Processes such as metal coatings, free-standing
metal coating components, hybrid stir casting & including tribological
assessment, super-finishing processes, and re-manufacturing. He has
guided 45 M.Tech theses and 14 Ph.D.s. He has published more than
100 research papers in reputed journals and conference proceedings
and recieved best paper awards from Elsevier, Emerald, and Springer
publication houses. He received the Commendable Research Award in
recognition for his research during the year 2017, DTU, Delhi, and the
Best Performance Award International Teams for NASA Moon Buggy
Race at US Space and Rocket Centre, USA, April 2011. He was part
of interview boards as expert member in public sector companies and
government service commissions and also worked in the examination/
research boards of various institutions and was involved in multiple
institutional activities related to policy planning curriculum design,
admission, evaluation & examination, and other academic processes.
Qasim Murtaza is a Professor in the Department of Mechanical Engineering,
Delhi Technological University, (Erstwhile Delhi College of Engineering)
Delhi, India. He earned his Ph.D. (2006) in the area of Manufacturing
Process, Dublin City University, Ireland. He has also worked as Research
Associate at Metropolitan Manchester University, Manchester, UK.
He has visited various academic institutions and industries in several
countries for academic pursuits. His research interests include Precision
ix